Eaton 9315P Installation And Operation Manual
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Eaton 9315P Installation And Operation Manual

Eaton 9315P Installation And Operation Manual

Fixed primary sync control
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Eaton
9315/9390/9395/9395P
®
Fixed Primary Sync Control
Installation and Operation Manual

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  • Page 1 Eaton 9315/9390/9395/9395P ® Fixed Primary Sync Control Installation and Operation Manual...
  • Page 3 Eaton 9315/9390/9395/9395P ® Fixed Primary Sync Control Installation and Operation Manual...
  • Page 4 Electric Code and NEC are a registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies.  Copyright 2020 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.
  • Page 5 2.0 FIRMWARE LICENSE 2.1 Ownership. Eaton or its third party licensors retains all title, copyright and other proprietary rights in, and ownership of the Firmware regardless of the media upon which the original or any copy may be recorded or fixed.
  • Page 6 5.0 GENERAL PROVISIONS 5.1 Update Policy. Eaton may from time to time, but has no obligation to, create Updates of the Firmware or components thereof. 5.2 Limitation on Liability. NOTWITHSTANDING ANY PROVISION OF THIS AGREEMENT TO THE CONTRARY, LICENSEE EXPRESSLY UNDERSTANDS AND AGREES THAT EATON, ITS AFFILIATES, AND ITS LICENSORS, WILL NOT BE LIABLE FOR: (A) ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, CONSEQUENTIAL OR EXEMPLARY DAMAGES WHICH MAY BE INCURRED BY LICENSEE OR ANY THIRD PARTY, HOWEVER CAUSED AND UNDER ANY THEORY OF LIABILITY.
  • Page 7 5.13 Confidentiality. Licensee acknowledges that confidential aspects of the Firmware (including any proprietary source code) are a trade secret of Eaton, the disclosure of which would cause substantial harm to Eaton that could not be remedied by the payment of damages alone and such confidential aspects of the Firmware shall not be disclosed to third parties without the prior written consent of Eaton.
  • Page 8 This page intentionally left blank.

  • Page 9: Table Of Contents

    Understanding Eaton Fixed Primary Sync Control Operation ........
  • Page 10 TABLE OF CONTENTS This page intentionally left blank. Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...
  • Page 11 Figure 3-2. Typical Eaton Fixed Primary Sync Control Wiring Termination Locations ......
  • Page 12 LIST OF FIGURES This page intentionally left blank. Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 13: Introduction

    Control maintains the critical load outputs of two separate single UPS systems in synchronization. ® Use of the Eaton Fixed Primary Sync Control provides the uninterrupted transfer of the load from one load bus to another by means of downstream, dualsource, solidstate, transfer switches. Without the load sync option, the two system output (critical load) buses could become out of phase with each other.

  • Page 14: Figure 1-2. Eaton Fixed Primary Sync Control With Door Open

    Introduction Figure 1-2. Eaton Fixed Primary Sync Control with Door Open SYNC CONTROL PRIMARY INTERFACE Figure 1-3. Eaton Sync Control Primary Interface Enclosure Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 15: Conventions Used In This Manual

    The operating environment should be maintained within the parameters stated in this manual. Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 16: For More Information

    UPS, and information about maintenance and responding to system events. Communication capabilities of the UPS system. Visit www.eaton.com/powerquality or contact Eaton service representative for information on how to obtain copies of these manuals. Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 17: Getting Help

    All other countries: Call your local service representative Warranty To view the UPS warranty please click on the link or copy the address to download from the Eaton website: UPS Product Warranty Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...
  • Page 18 Introduction This page intentionally left blank. Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 19: Installation Plan And Unpacking

    Chapter 2 Installation Plan and Unpacking The Eaton Fixed Primary Sync Control is shipped as a separate item and can be mounted on any surface that can safely bear its weight. See paragraph 2.2 for weight, dimensions, and wiring preparation.

  • Page 20: Figure 2-1. Eaton Fixed Primary Sync Control Dimensions - Front View

    SYNCHRONIZED TO PRIMARY SOURCE ON BYPASS 56.9 [22.0] 64.77 [25.5] FRONT VIEW Dimensions are in millimeters [inches]. Figure 2-1. Eaton Fixed Primary Sync Control Dimensions – Front View Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 21: Figure 2-2. Eaton Fixed Primary Sync Control Dimensions - Side Views

    [2.5] Knockout Holes for 1-Inch Conduit LEFT SIDE VIEW RIGHT SIDE VIEW Dimensions are in millimeters [inches]. Figure 2-2. Eaton Fixed Primary Sync Control Dimensions – Side Views Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 22: Figure 2-3. Eaton Primary Interface Enclosure Dimensions Front View

    Installation Plan and Unpacking SYNC CONTROL PRIMARY INTERFACE DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure 2-3. Eaton Primary Interface Enclosure Dimensions Front View Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 23: Figure 2-4. Eaton Primary Interface Enclosure Dimensions Side. Rear, And Bottom Views

    Installation Plan and Unpacking (Showing keyhole mounting slots) DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure 2-4. Eaton Primary Interface Enclosure Dimensions Side. Rear, and Bottom Views Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 24: Eaton Fixed Primary Sync Control And Primary Interface Wiring Preparation

    See the applicable wiring information in Table 3-2, Table 3-3, or Table 3-4 for the Eaton 9315 UPS, Table 3-7 on page 3-16 for the Eaton 9390 UPS, in Table 3-8 on page 3-20 for the Power Xpert 9395 UPS, and Table 3-10 and Table 3-11 for Power Xpert 9395P .

  • Page 25: Figure 3-1. Fixed Primary Sync Control With Primary Interface Enclosure Functional Diagram

    When the Eaton Fixed Primary Sync Control has been moved to its installed location, unpacked, and inspected, it is ready for installation and wiring. Use the applicable procedure from the following list to install the Eaton Fixed Primary Sync Control to the UPS: For an Eaton 9315 UPS, proceed to paragraph 3.2.

  • Page 26: Installation

    Installation Installation Grounding TB1 (See Figure 3‐3 for detail) Connection Figure 3-2. Typical Eaton Fixed Primary Sync Control Wiring Termination Locations Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 27: Figure 3-3. Eaton Fixed Primary Sync Control Tb1 Terminal Block Detail

    NOTE 1 If a Building Alarm is being used for another purpose, any unused building alarm on the 9315/9390/9395/9395P UPS can be used for the Sync Control. NOTE 2 FOR DISTRIBUTED BYPASS SYSTEMS (Multiple UPSs) USE: TB1-16, -17, -18 for UPS-1 and UPS-3 Figure 3-3. Eaton Fixed Primary Sync Control TB1 Terminal Block Detail Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 28: Figure 3-4. Typical Control Wiring Termination Locations For Eaton Primary Interface Enclosure

    Installation PRIMARY Door Open PRIMARY Figure 3-4. Typical Control Wiring Termination Locations for Eaton Primary Interface Enclosure NOTE The Primary Interface enclosure unit wiring requirements are specified at the time of installation. Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 29: Installation And Wiring With An Eaton 9315 Ups

    Figure 3-6 through Figure 3-10 show the typical locations of the UPS TB3, and TB6. Figure 3-5 shows the TB6 detail. Refer to the applicable Eaton 9315 UPS Installation and Operation Manual listed in paragraph 1.3 on page 1-4 for UPS cabinet terminal locations and assignments, termination requirements, conduit landing locations, and terminal access instructions.
  • Page 30 TB6 when installing the Sync Control TB66 TB69 TB67 TB610 Table 3-2. Eaton 9315 UPS System Control Wiring Interconnections for 750 kVA UPS (Secondary to Sync Control) From Secondary UPS (9315) To Sync Control Function Note CUSTTB11...
  • Page 31 LOAD VOLTAGE Twist Together CUSTTB27* TB19 *Requires installation of CK155011100 to have 750 kVA module as the primary for any other Eaton 9315 series system other than another 750 kVA unit. FROM Remove the following jumpers, if connected, from UPS CUSTTB21...
  • Page 32 To FPSC #4 Description (Remarks) TB51 TB17 14 AWG TB52 TB18 Primary Load Voltage Twist Together TB53 TB19 TB54 TB110 14 AWG Primary Bypass Voltage Twist Together TB55 TB111 Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...
  • Page 33 14 AWG PRIMARY TB12 TB66 Primary Load Voltage Twist Together PRIMARY TB13 TB67 PRIMARY TB14 TB61 14 AWG PRIMARY TB15 TB62 Primary Bypass Voltage Twist Together PRIMARY TB16 TB63 Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 34: Figure 3-5. Tb6 Terminal Block Detail (All Systems)

    Figure 3-5. TB6 Terminal Block Detail (All Systems) X-SLOT COMMUNICATION CARD SLOT TB6 Panel Typical Location Communication Panel Figure 3-6. Fixed Primary Sync Control Interface Location for 3080 kVA Single Module 9315 UPS System 3-10 Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 35: Figure 3-7. Fixed Primary Sync Control Interface Location For 100160 Kva Single Module 9315 Ups System

    Installation X-SLOT COMMUNICATION CARD SLOT TB6 Panel Typical Communication Location Panel Figure 3-7. Fixed Primary Sync Control Interface Location for 100160 kVA Single Module 9315 UPS System Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03 3-11...

  • Page 36: Figure 3-8. Fixed Primary Sync Control Interface Locations For 200300 Kva Single Module 9315 Ups System

    Installation X-SLOT COMMUNICATION CARD SLOT TB6 Panel Typical Location Communication Panel Figure 3-8. Fixed Primary Sync Control Interface Locations for 200300 kVA Single Module 9315 UPS System 3-12 Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 37: Figure 3-9. Fixed Primary Sync Control Interface Location For 400500 Kva Single Module 9315 Ups System

    Installation X-SLOT COMMUNICATION CARD SLOT Communication Panel TB6 Panel Typical Location Figure 3-9. Fixed Primary Sync Control Interface Location for 400500 kVA Single Module 9315 UPS System Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03 3-13...

  • Page 38: Figure 3-10. Fixed Primary Sync Control Interface Location For 750 Kva Single Module 9315 Ups System

    INTERFACE TERMINAL BOARD (CUSTTB2) Left Side View, Reverse Transfer Cabinet (MBC) Figure 3-10. Fixed Primary Sync Control Interface Location for 750 kVA Single Module 9315 UPS System 3-14 Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 39: Installation And Wiring With An Eaton 9390 Ups

    Figure 3-11 through Figure 3-12 show the typical locations of the UPS TB1, TB2, and TB6 interconnect terminal blocks. Figure 3-13 shows the TB6 detail. Refer to the applicable Eaton UPS Installation and Operation Manual listed in paragraph 1.3 on page 1-4 for UPS cabinet terminal locations and assignments, termination requirements, conduit landing locations, and terminal access instructions.
  • Page 40 To Sync Control Function Note TB61 TB110 14 AWG TB62 TB111 Bypass Voltage Twist Together TB63 TB112 TB64 TB17 14 AWG TB65 TB18 Load Voltage Twist Together TB66 TB19 3-16 Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 41: Figure 3-11. Eaton 9390 Ups (40-80 Kva) Interface Locations For Eaton Fixed Primary Sync Control

    BUILDING ALARM #5 BUILDING ALARM #5 RTN BUILDING ALARM #6 BUILDING ALARM #6 RTN Figure 3-11. Eaton 9390 UPS (40–80 kVA) Interface Locations for Eaton Fixed Primary Sync Control Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03 3-17...

  • Page 42: Figure 3-12. Eaton 9390 Ups (100-160 Kva) Interface Locations For Eaton Fixed Primary Sync Control

    Installation Mini-CSB Terminal Block Figure 3-12. Eaton 9390 UPS (100–160 kVA) Interface Locations for Eaton Fixed Primary Sync Control Bypass Voltage Phase A Bypass Voltage Phase B Bypass Voltage Neutral Output Voltage Phase A Output Voltage Phase B Output Voltage Neutral Bypass Voltage Return Phase B Figure 3-13.

  • Page 43: Installation And Wiring With An Eaton Power Xpert 9395 Ups

    Unfasten the front door latches and swing the door open. Complete all control wiring interconnections using Table 3-8 for wiring requirements. Figure 3-2 shows the Eaton Fixed Primary Sync Control TB1 terminal block and ground terminal locations. Figure 3-3 shows the TB1 terminal block wiring detail.
  • Page 44 TB17 14 AWG TB65 TB18 Load Voltage Twist Together TB66 TB19 Table 3-9. Interconnections for Equipment Other Than Eaton Products (Refer to Vendor Installation Manual) From Primary Source To Sync Control Description Note Phase A TB110 Bypass Reference Voltage Twist Together...

  • Page 45: Figure 3-14. Tb6 Terminal Block Detail (All Systems)

    NOTE Interface connections are located in the same positions on the 9395 550/275 UPS (225-550 kVA) and the 9395 UPS (300 kVA). Figure 3-15. Power Xpert 9395 UPS (225–275 kVA) Interface Locations for Eaton Fixed Primary Sync Control Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 46: Figure 3-16. Power Xpert 9395 Ups And Plus 1 Ups (450-550 Kva) Interface Locations For Eaton Fixed Primary Sync Control

    NOTE Interface connections are located in the same positions on the 9395 Plus 1 UPS (225-275 kVA). Figure 3-16. Power Xpert 9395 UPS and Plus 1 UPS (450–550 kVA) Interface Locations for Eaton Fixed Primary Sync Control 3-22...

  • Page 47: Figure 3-17. Power Xpert 9395 Ups And Plus 1 Ups (650-825 Kva) Interface Locations For Eaton Fixed Primary Sync Control

    (Install Relay Interface Card in any open bay.) ISBM SECTION Figure 3-17. Power Xpert 9395 UPS and Plus 1 UPS (650–825 kVA) Interface Locations for Eaton Fixed Primary Sync Control Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03 3-23...

  • Page 48: Figure 3-18. Power Xpert 9395 Ups (1000-1100 Kva) Interface Locations For Eaton Fixed Primary Sync Control

    X-Slot Communication Bays (Install Relay Interface Card in any open bay.) ISBM SECTION Figure 3-18. Power Xpert 9395 UPS (1000–1100 kVA) Interface Locations for Eaton Fixed Primary Sync Control 3-24 Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 49: Figure 3-19. Relay Interface Card

    Figure 3-19. Relay Interface Card K4 Common – On Bypass K4 NO – On Bypass K4 NC – On Bypass Strain Relief Bushing Figure 3-20. Relay Interface Card Terminals Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03 3-25...

  • Page 50: Installation And Wiring With An Eaton Power Xpert 9395P Ups

    CAUTION When connecting the bypass and load voltage from another model UPS to a Power Xpert 9395P UPS using the Eaton Fixed Primary Sync Control accessory, use Phase A, Phase B, and Phase C connections from the other UPS. 3-26...
  • Page 51 TB17 14 AWG TB66 TB18 Load Voltage Twist Together TB67 TB19 Table 3-11. Interconnections for Equipment Other Than Eaton Products (Refer to Vendor Installation Manual) From Primary Source To Sync Control Description Note Phase A TB110 Bypass Reference Voltage Twist Together...

  • Page 52: Figure 3-21. Tb6 Terminal Block Detail (All Systems)

    TB1, TB2, and TB3 NOTE TB6 is located on the right-side wall. Figure 3-22. Power Xpert 9395P UPS 480V (300 kVA) Interface Locations for Eaton Fixed Primary Sync Control 3-28 Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 53: Figure 3-23. Power Xpert 9395 Ups And Plus 1 Ups 480V (600 Kva) Interface Locations For Eaton Fixed Primary Sync Control

    (Install Relay Interface Card in any open bay.) NOTE TB6 is located on the right-side wall. Figure 3-23. Power Xpert 9395 UPS and Plus 1 UPS 480V (600 kVA) Interface Locations for Eaton Fixed Primary Sync Control Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 54: Figure 3-24. Power Xpert 9395P900 Ups And Plus 1 Ups 480V/415V/400V/380 (900 Kva) Interface Locations For Eaton Fixed

    For 4-wire systems only ISBM Figure 3-24. Power Xpert 9395P900 UPS and Plus 1 UPS 480V/415V/400V/380 (900 kVA) Interface Locations for Eaton Fixed Primary Sync Control 3-30 Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...

  • Page 55: Figure 3-25. Power Xpert 9395P Ups 600V (1200 Kva) Interface Locations For Eaton Fixed Primary Sync Control

    ISBM NOTE TB6 is located on the right-side wall. Figure 3-25. Power Xpert 9395P UPS 600V (1200 kVA) Interface Locations for Eaton Fixed Primary Sync Control Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03 3-31...

  • Page 56: Figure 3-26. Relay Interface Card

    Figure 3-26. Relay Interface Card K4 Common – On Bypass K4 NO – On Bypass K4 NC – On Bypass Strain Relief Bushing Figure 3-27. Relay Interface Card Terminals 3-32 Eaton 9315/9390/9395/9395P Fixed Primary Sync Control Installation and Operation Manual P-164000023—Rev 03...
  • Page 57 The Eaton Fixed Primary Sync Control maintains critical load synchronization of two separate single UPS systems or to an Eaton Hot SyncCapacity System (Secondary). See Figure 4-1 for a typical block diagram of the system. Synchronization of the UPS systems facilitates the uninterrupted transfer of customer loads from one load bus to another by means of downstream, dualsource, solidstate transfer switches.
  • Page 58 TROUBLE” alarm. These power supplies are powered from each system's critical load bus. With a complete loss of logic power to the Eaton Fixed Primary Sync Control (due to component failure or power supply fault), the secondary system synchronizes to its own bypass source.

  • Page 59: Figure 4-2. Eaton Fixed Primary Sync Control Controls And Indicators

    Operation Operation Perform the following procedure to set up the Eaton Fixed Primary Sync Control for operation with your system. See Figure 4-2 and Table 41 Table 3-7 for the location and explanation of the controls and indicators on the Eaton Fixed Primary Sync Control.
  • Page 60 This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS. Periodic inspections of the Eaton Fixed Primary Sync Control should be made to determine if components, wiring, and connections exhibit evidence of overheating or damage. CAUTION Refer to the maintenance chapter in the applicable Eaton 9390 UPS or Power Xpert 9395 UPS Installation and Operation Manual listed in paragraph 1.3 on page 1-4 before beginning...
  • Page 62 *P-164000023 2* P-164000023 3...

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