Smartgen HGM9510N User Manual
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Smartgen HGM9510N User Manual

Paralleled genset controller
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HGM9510N/HGM9530N
PARALLELED GENSET CONTROLLER
USER MANUAL

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Summary of Contents for Smartgen HGM9510N

  • Page 1 HGM9510N/HGM9530N PARALLELED GENSET CONTROLLER USER MANUAL...
  • Page 2 SmartGen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice. Table 1 Software Version Date...
  • Page 3 This manual only suits for HGM9510N/HGM9530N paralleled genset controller. Table 2 Symbol Instruction Symbol Instruction Highlights an essential element of a procedure to ensure correctness. NOTE Indicates a procedure or practice, which, if not strictly observed, could result in CAUTION damage or destruction of equipment.

  • Page 4: Table Of Contents

    STEP 1: SINGLE UNIT DEBUGGING ....................92 10.2 STEP 2: MANUAL PARALLEL OPERATION OFF-LOAD ..............92 10.3 STEP 3: MANUAL PARALLEL OPERATION ON-LOAD ..............92 10.4 STEP 4: AUTOMATIC PARALLEL OPERATION ................93 HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 4 of 116...
  • Page 5 SCANIA ............................113 22.15 VOLVO EDC3 ..........................113 22.16 VOLVO EDC4 ..........................114 22.17 VOLVO-EMS2 ..........................114 22.18 YUCHAI ............................115 22.19 WEICHAI ............................115 23 FAULT FINDING ............................ 116 HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 5 of 116...

  • Page 6: Overview

    LCD display, optional Chinese, English and other languages interface, and it is reliable and easy to use. HGM9510N/HGM9530N paralleled genset controller has GOV and AVR control function, which can synchronize and share load automatically to parallel with gensets equipped with HGM9510N/9530N controller.

  • Page 7: Performance And Characteristics

    — Precisely collect various engine parameters, including temperature, engine oil pressure, fuel level, speed, battery voltage, charger voltage, accumulated running time and accumulated start times etc.; HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 7 of 116...
  • Page 8 Metal fixing clips employed to fix the controller and make it perform better under high temperature environment; — Modular structure design, anti-flaming ABS plastic enclosure, pluggable terminal, built-in mounting, compact structure with easy installation; HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 8 of 116...

  • Page 9: Specification

    Range: 0Ω - 6000Ω Resolution: 0.1 Accuracy: 1Ω (below 300Ω) Voltage Input Range: 0V - 5V Analog Sensor Resolution: 0.001V Accuracy: 1% Current Input Range: 0mA - 20mA Resolution: 0.01mA Accuracy: 1% HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 9 of 116...
  • Page 10 25g, 16ms, half-sine Bump Test IEC 60255-21-2 According to EN 61010-1 installation category (over voltage category) Safety Requirements III, 300V, pollution class 2, altitude 3000m Case Dimensions 242mm x 186mm x 49mm HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 10 of 116...
  • Page 11 Rear Enclosure: IP20 Apply AC2.2kV voltage between high voltage terminal and low voltage Insulation Intensity terminal and the leakage current is not more than 3mA within 1min. Weight 1.1kg HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 11 of 116...

  • Page 12: Operation

    Running indicator: is normally illuminated after crank disconnection and before ETS stop and extinguished for other periods; Gen normal indicator: is normally illuminated when the generator is normal; flashing when generator state is abnormal; extinguished when there is no generating power. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 12 of 116...

  • Page 13: Pushbuttons

    When operator observes that the genset has started, he/she should release the button and the start output will be deactivated. Safety on delay will be initiated. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 13 of 116...

  • Page 14: Lcd Display

    CAUTION: Factory default password is “00318”, and users can change it in case others change the advanced parameter settings. Please clearly remember the password after changing. If you forget it, please contact SmartGen services and send the PD information in the controller page of “ABOUT” to the service personnel.

  • Page 15: User Menu And Parameter Setting

    On load, off load and users-defined commissioning are optional. Defined commissioning can be configured regarding load on or load off, commissioning time, and which mode it shall return after commissioning (manual mode, auto mode and stop mode). HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 15 of 116...

  • Page 16: Auto Start/Stop Operation

    Automatic Stop Sequence: When the remote start signal is removed, the “stop delay” is initiated; Once this “stop delay” has expired, the controller will ramp the load from the generator to other HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 16 of 116...

  • Page 17: Manual Start/Stop Operation

    (Please refer to No.2~7 of Automatic Start Sequence for detailed procedures). NOTE: In “manual mode”, for the procedures of ATS please refer to Switch Control Procedures of generator in this manual. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 17 of 116...

  • Page 18: Switch Control Procedures

    Cooling Warning Auto Block Manual Safety Trip ● Manual Safety Trip and ● ● Manual Stop Trip ● Manual ● ● Trip and Stop Manual ● ● Alarm Shutdown Manual HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 18 of 116...

  • Page 19: Warning Alarms

    Over Power (positive) is above the preset limit, it shall issue a warning. It is always detected. Loss Excitation Fault When this is enabled, and the controller detects the genset reactive HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 19 of 116...
  • Page 20 Flex. Sensor 1 Low It is detected after “safety on time” before “ETS solenoid hold” when the sensor is selected as temperature sensor and pressure sensor; HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 20 of 116...
  • Page 21 It is detected when the genset is normally running. When “Gen Closed Aux” is not set for the controller input port, the Gen Breaker Alarm controller will initiate a warning alarm. It is always detected. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 21 of 116...
  • Page 22 MSC2 Comm. Failure MSC2 bus, it will initiate a warning alarm. It is always detected. Digital Input Alarm When the digital input port is set users-defined and if it is active, the HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 22 of 116...
  • Page 23 It is always detected when the sensor is selected as fuel level sensor. When this is enabled and the controller detects that the generator Power Factor Low power factor has fallen below the pre-set value, it will initiate a warning alarm. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 23 of 116...
  • Page 24 When controller detects that ground relay open failure, that is, breaker Ground Relay Open open input is inactive after ground relay open outputs, and then it will Failure initiate a warning alarm. It is detected when ground relay is opening. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 24 of 116...

  • Page 25: Block Alarms

    (positive) is above the preset limit, it shall issue a block alarm. It is always detected. Loss Excitation Fault When this is enabled, and the controller detects the genset reactive HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 25 of 116...
  • Page 26 Flex. Sensor 1 Low It is detected after “safety on time” before “ETS solenoid hold” when the sensor is selected as temperature sensor and pressure sensor; HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 26 of 116...
  • Page 27 When the digital input port is set users-defined and if it is active, the Digital Input Alarm controller will initiate a block signal for the input port. It is detected in the detection range set for the input port. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 27 of 116...
  • Page 28 Power Factor Low alarm. It is always detected. When this is enabled and the controller detects that the THD has THD High exceeded the pre-set limit, it will initiate a block alarm. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 28 of 116...
  • Page 29 Failure initiate a block alarm. It is detected when ground relay is opening. When the controller detects the main controller fails, it will initiate a Main Controller Failure block alarm. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 29 of 116...

  • Page 30: Safety Trip Alarms

    (positive) is above the preset limit, it shall issue an alarm signal. It is always detected. Loss Excitation Fault When this is enabled, and the controller detects the genset reactive HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 30 of 116...
  • Page 31 Flex. Sensor 1 Low It is detected after “safety on time” before “ETS solenoid hold” when the sensor is selected as temperature sensor and pressure sensor; HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 31 of 116...
  • Page 32 When the digital input port is set users-defined and if it is active, the Digital Input Alarm controller will initiate an alarm signal for the input port. It is detected in the detection range set for the input port. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 32 of 116...
  • Page 33 Power Factor Low signal. It is always detected. When this is enabled and the controller detects that the THD has THD High exceeded the pre-set limit, it will initiate an alarm signal. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 33 of 116...

  • Page 34: Safety Trip And Stop Alarms

    It is detected after “warming up” and before “stop idle”. When this is enabled, and the controller detects the genset current is Gen Over Current above preset limit, it shall issue an alarm signal. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 34 of 116...
  • Page 35 When the controller detects the sensor circuit is open, it shall issue an Fuel Level Sensor Open alarm signal. It is always detected. Fuel Level Low When this is enabled, and the controller detects the level is below the HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 35 of 116...
  • Page 36 It is always detected. Fail to Sync. If the controller doesn’t detect sync. signal within the pre-set time, it will HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 36 of 116...
  • Page 37 It is always detected. When over high alarm is enabled, and the controller detects the sensor AIN24 Sensor High value is above the preset upper limit, it shall issue an alarm signal. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 37 of 116...
  • Page 38 When controller detects that ground relay open failure, that is, breaker Ground Relay Open open input is inactive after ground relay open outputs, and then it will Failure initiate an alarm signal. It is detected when ground relay is opening. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 38 of 116...

  • Page 39: Trip Alarms

    (positive) is above the preset limit, it shall issue an alarm signal. It is always detected. Loss Excitation Fault When this is enabled, and the controller detects the genset reactive HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 39 of 116...
  • Page 40 Flex. Sensor 1 Low It is detected after “safety on time” before “ETS solenoid hold” when the sensor is selected as temperature sensor and pressure sensor; HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 40 of 116...
  • Page 41 After gen is closed, the voltage phase difference between busbar and generator is above the preset synchronous phase, the controller shall Phase Asynchrony issue an alarm signal. It is detected after breaker is closed. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 41 of 116...
  • Page 42 Difference High It is detected after “safety on time” before “ETS solenoid hold”. AIN24 Sensor Open When the controller detects the sensor circuit is open, it shall issue an HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 42 of 116...
  • Page 43 When controller detects that ground relay open failure, that is, breaker Ground Relay Open open input is inactive after ground relay open outputs, and then it will Failure initiate an alarm signal. It is detected when ground relay is opening. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 43 of 116...

  • Page 44: Trip And Stop Alarm

    (positive) is above the preset limit, it shall issue an alarm signal. It is always detected. Loss Excitation Fault When this is enabled, and the controller detects the genset reactive HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 44 of 116...
  • Page 45 Flex. Sensor 1 Low It is detected after “safety on time” before “ETS solenoid hold” when the sensor is selected as temperature sensor and pressure sensor; HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 45 of 116...
  • Page 46 When the controller detects mains voltage is below the set limit, it shall Mains Under Voltage issue an alarm signal. It is detected after mains parallel mode is active and gen is closed. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 46 of 116...
  • Page 47 Difference High It is detected after “safety on time” before “ETS solenoid hold”. AIN24 Sensor Open When the controller detects the sensor circuit is open, it shall issue an HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 47 of 116...
  • Page 48 After the controller starts the genset, if it doesn’t reach the load speed Static Parallel Failure in the preset delay, the controller shall issue an alarm signal. It is detected when static parallel mode is active. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 48 of 116...

  • Page 49: Shutdown Alarms

    It is always detected. When this is enabled, and the controller detects the reverse power Reverse Power (negative) is above the preset limit, it shall issue an alarm signal. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 49 of 116...
  • Page 50 It is detected after “safety on time” before “ETS solenoid hold”. When the controller detects the sensor circuit is open, it shall issue an Oil Pressure Sensor alarm signal. Open It is always detected. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 50 of 116...
  • Page 51 Flex. Sensor 2 Low value is below the preset low limit, it shall issue an alarm signal. It is detected after “safety on time” before “ETS solenoid hold” when the HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 51 of 116...
  • Page 52 It is always detected. When DIN16 input is set users-defined and if it is active, the controller DIN16 Input Alarm will initiate an alarm signal. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 52 of 116...
  • Page 53 When the controller detects that ground relay close failure, that is, Ground Relay Close breaker close input is inactive after ground relay close outputs, and Failure then it will initiate an alarm signal. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 53 of 116...
  • Page 54 When controller detects that ground relay open failure, that is, breaker Ground Relay Open open input is inactive after ground relay open outputs, and then it will Failure initiate an alarm signal. It is detected when ground relay is opening. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 54 of 116...

  • Page 55: Wiring Connection

    Digi. output 8 1.5mm B+ is supplied by 2 points, rated 1A. Connect with Charger D+ (WL) terminal. If this terminal Charger (D+) 1.0mm doesn’t exist, hang it in the air. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 55 of 116...
  • Page 56 Bus N-wire input 1.0mm Connect to N-wire of bus. Genset A-phase voltage Connect A-phase genset fuse 1.0mm input recommended). Genset B-phase voltage Connect B-phase genset fuse 1.0mm input recommended). HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 56 of 116...
  • Page 57 NOTE: USB ports on the controller rear panel are configurable parameter ports, and users can directly program the controller on PC. ETHERNET port on the controller rear panel is parameter programming and monitoring port, and it can be programmed and monitored on PC. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 57 of 116...

  • Page 58: Scopes And Definitions Of Programmable Parameters

    0: Single Controller 1: Main Controller Main/Redundancy (0-2) 2: Redundancy Controller (Not available for HGM9510N) 0: Fn Button 1: Stop Button Fn Function (0-10) 2: Start Button 3: Manual Button HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 58 of 116...
  • Page 59 1: Enable Gas Timers Enable (0-1) When gas timer is enabled, fuel output is used for controlling gas valve. Choke On Time (0-60)s Output time for gas thickening after the HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 59 of 116...
  • Page 60 (0-200.0)% 112.0 Return value is rated speed percentage. (0-3600)s Delay value (0-7) Action (0-1) 0: Disable 1: Enable Over Speed 2 Set (0-200.0)% 110.0 Set value is rated speed percentage. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 60 of 116...
  • Page 61 Charge Alt Failure (0-60.0)V 10.0 Return value (0-3600)s Delay value (0-7) Action Maximum crank times for start failures; Start Attempts (1-10)times when it reaches this, controller will send start failure signal. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 61 of 116...
  • Page 62 Offer standards detecting Gen Rated Freq. (10.0-75.0)Hz 50.0 over/under/load frequency. Percentage of generator rated frequency; Loading Frequency (0-200.0)% when generator frequency is under load frequency, it won’t enter normal running. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 62 of 116...
  • Page 63 (0-1) 0: Disable 1: Enable Gen Under Freq. 2 (0-200.0)% 84.0 Set value is gen rated freq. percentage. (0-200.0)% 86.0 Return value is gen rated freq. percentage. (0-3600)s Delay value HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 63 of 116...
  • Page 64 (0-200.0)% 18.0 Return value is percentage of rated current. (0-3600)s Delay value (0-7) Action Unbalanced Current (0-1) 0: Disable 1: Enable (0-200.0)% 20.0 Set value is percentage of rated current. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 64 of 116...
  • Page 65 0: Disable 1: Enable (0-1) Set value is percentage of rated active (0-200.0)% 10.0 Reverse Power 1 power. (0-200.0)% Return value is percentage of rated active (0-3600)s power. (0-7) Delay value HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 65 of 116...
  • Page 66 Feedback and check time of breaker close Check Time (0-20.0)s status input. Analog Sensor Setting Temperature Sensor Curve Type (0-15) Open Circuit (0-7) 0: None; 1: Warning; 2: Block; 3: Safety Trip; HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 66 of 116...
  • Page 67 Not used. Fuel Pump Control (0-1) 0: Disable 1: Enable Flexible Sensor 1 0: Disable 1: Enable; Flexible Sensor 1 (0-1) Temperature/pressure/fuel level sensors Setting are optional. Flexible Sensor 2 HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 67 of 116...
  • Page 68 4: Safety Trip and Stop; 5: Trip; 6: Trip and Stop; 7: Shutdown. Active Delay (0-20.0)s Time from detecting active to confirm LCD displays detailed contents when the Description input is active. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 68 of 116...
  • Page 69 1: Normally close Digital Output Port 2 Contents Setting (0-299) Common Alarm Active Type (0-1) 0: Normally open; 1: Normally close Digital Output Port 3 Contents Setting (0-299) Energize to Stop HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 69 of 116...
  • Page 70 Auto Sync GOV Output Type (0-1) 0: Internal Relays; 1: Internal Analogue GOV Reverse (0-1) 0: Disable; 1: Enable GOV Action (0-2) 0: None; 1: Adjust to Rated; 2: Adjust to HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 70 of 116...
  • Page 71 (0-1) 0: Disable; 1: Enable When the input is active, the controller will start/stop genset automatically Balance Hours (1-1000)h according to the running time and the pre-set balanced running time. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 71 of 116...
  • Page 72 (0-1) 0: Disable; 1: Enable It is the percentage of no-load frequency GOV Droop (0-200.0)% 101.0 and rated frequency. (0-200.0)% 100.0 It is the percentage of full-load frequency HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 72 of 116...
  • Page 73 (0-6000)kW HC 1 Rated Load (0-6000)kW Details of function description please see HC 1 Stable Delay (0-3600)s the following description. HC 1 Resp. Delay (0-3600)s HC 2 Request Load (0-6000)kW HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 73 of 116...
  • Page 74 Sync. confirmation time during phase sync (0-20.0)s Time) adjustment (0-500)% Gain(P) Sync Phase (Volt) (0-2000)% Stability(I) (0-2000)% Rate of change (D) (0.25-4.00)Hz/s 1.20 Response Sync Phase (Relay) (0.05-1.60)s 0.20 Stability (0-100)% Gain HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 74 of 116...
  • Page 75 Fixed Power. 0: Disable; 1: Enable. Analogue Adjust When it is enabled, flexible sensor 2 is used (0-1) (kvar) as analog input. It is active when reactive power output HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 75 of 116...
  • Page 76 Mains Under Freq. (0-200.0)% 99.0 (0-20.0)s (0-1) Set value is frequency change rate of mains ROCOF (0-1.00)Hz/s 0.20 (ROCOF). (0-20.0)s Vector Shift (0-1) Set value is phase angle’s change rate of HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 76 of 116...
  • Page 77 0: Disable ; 1: Enable Expand AIN24 1 (0-1) 0: Disable ; 1: Enable Expand AIN24 2 (0-1) 0: Disable ; 1: Enable Expand AIN8 (0-1) 0: Disable ; 1: Enable HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 77 of 116...

  • Page 78: Defined Contents Of Digital Output Ports

    This port is controlled by communication (PC). Reserved Sync Indication Close Gen Output It can control generating switch to take load. Open Gen Output It can control generating switch to take off load. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 78 of 116...
  • Page 79 ECU Shutdown Indicates ECU sends a shutdown signal. ECU Comm. Failure Indicates controller cannot communicating with ECU. PWM Voltage Raise When output type of AVR is set as “Relay output”, controller HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 79 of 116...
  • Page 80 Act when start failure alarm occurs. Fail to Stop Act when stop failure alarm occurs. Under Speed Warn Act when under speed alarm occurs. Under Speed Alarm Act when under speed alarm (except warning) occurs. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 80 of 116...
  • Page 81 Act when oil pressure sensor is open circuit. Reserved Low Fuel Level Warn Act when controller has low fuel level warning alarm. Low Fuel Level Alarm Act when controller has low fuel level alarm (except warning). Reserved HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 81 of 116...
  • Page 82 Exp1 Ch19 High Warn Act when expansion AIN24 1 sensor 19 high warning occurs. Act when expansion AIN24 1 sensor 19 low alarm (except Exp1 Ch19 Low Alarm warning) occurs. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 82 of 116...
  • Page 83 AIN8 Ch2 High Warn Act when expansion AIN8 sensor 2 high warning occurs. Act when expansion AIN8 sensor 2 low alarm (except AIN8 Ch2 Low Alarm warning) occurs. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 83 of 116...
  • Page 84 Act when the system is in Manual mode. Reserved Reserved Auto Mode Act when the system is in Auto mode. Gen load Indication 235-239 Reserved 240-279 PLC Flag1-40 PLC flag output. 280-299 Reserved HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 84 of 116...

  • Page 85: Defined Period Output

    Close when or condition output S2 is active/inactive: close when active (disconnect when inactive); Contents of and condition output S3: input port 3 is active; Close when and condition output S3 is active/inactive: close when active (disconnect when inactive); HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 85 of 116...

  • Page 86: Defined Contents Of Digital Input Ports

    Static Parallel Mode Black Start Input All shutdown alarms are prohibited except emergence stop.(Means Inhibit Alarm Stop battle mode) Instrument Mode All outputs are prohibited in this mode. Reserved HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 86 of 116...
  • Page 87 The alternative configuration is active when the input is active. Users Alternative Config 2 can set different parameters to make it easy to select current configuration via input port. Alternative Config 3 Balance Test Speed Raise HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 87 of 116...
  • Page 88 An external button (Not Self-locking) can be connected. Details of DL Manual Trip function description please see the following. HC1 Request HC1 Feedback HC2 Request HC2 Feedback Ground Relay Closed Reserved Reserved Post-processing Inhibit Regenerate Post-processing Manual Regenerate Reserved HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 88 of 116...

  • Page 89: Selection Of Sensors

    4 SGD 5 SGH 6~15 Reserved NOTE: User should make special declare when order controller if your engine temperature sensor, fuel level sensor or flexible sensor 2 uses non-resistance sensor. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 89 of 116...

  • Page 90: Conditions Of Crank Disconnect Selection

    NOTE: Configurable input could not be set as the same items (except for user-defined); otherwise, there are abnormal functions. However, the configurable output can be set as the same items. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 90 of 116...

  • Page 91: Sensor Setting

    Fig. 4 Sensor Curve Diagram Table 21 Normal Pressure Unit Conversion Form Item kgf/cm － － － 1.02x10 1x10 1.45x10 1kgf/cm 9.8x10 0.98 14.2 1bar 1x10 1.02 14.5 1psi 6.89x10 7.03x10 － 6.89x10 － HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 91 of 116...

  • Page 92: Commissioning

    (%); After the gensets are connected in parallel manually, perform impact load test and damp load test to check if there is power oscillation. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 92 of 116...

  • Page 93: Step 4: Automatic Parallel Operation

    All the gensets are circularly started and stopped according to their total running time. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 93 of 116...

  • Page 94: Typical Application

    11 TYPICAL APPLICATION Fig. 5 HGM9510N/HGM9530N 3-Phase 4-Wire Typical Application Diagram NOTE: Fuse F1: min. 2A; max. 20A. Fuse F2: max. 32A. Users should select the suitable fuse depending on practical application. Fig. 6 3-Phase 3-Wire Typical Application Diagram Fig. 7 2-Phase 3-Wire Typical Application Diagram...
  • Page 95 Fig. 9 HGM9510N/HGM9530N Multi-genset Parallel Application Diagram NOTE: Mains parallel function for HGM9510N/9530N controller can be selected via configurable input port. In mains parallel mode, generator will run in parallel with mains and it will only be able to output a fixed amount of power. (Set load mode as Gen control mode).

  • Page 96: Power Management Mode

    12 POWER MANAGEMENT MODE Power management mode is to be selected via a digital input port. Fig.10 Power Management Logic HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 96 of 116...

  • Page 97: Nel Trip Description

    NEL reconnection value, then the input is active; if it doesn’t, the input is deactivated. NOTE: When auto trip and auto reconnection are enabled, manual trip is still active. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 97 of 116...

  • Page 98: Dummy Load Connection

    If manual DL disconnect input is active again, DL2 will disconnect; If manual DL disconnect input is active the third time, DL1 will disconnect. NOTE: When auto connection and auto disconnection are enabled, manual operation is still active. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 98 of 116...

  • Page 99: Ground Breaker Control Description

    Genset is normal running and gen opened: ground breaker closed. Genset is normal running and gen closed: ground breaker closed when this genset with the highest priority, otherwise, ground breaker opened. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 99 of 116...

  • Page 100: Priority Running And Balanced Running Time Description

    Current load is 166kW, start genset percentage is 83%, which is above “Call More Sets (80%)”, other gensets will request to start, and then genset 2 will start and take on load. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 100 of 116...

  • Page 101: Economical Fuel Consumption Description

    Genset 2 + Genset 3. Previous plan’s rated power is 500kW and this one is 800kW, which conforms to the exchange power. Genset 2 starts and loads with Genset 3 together. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 101 of 116...

  • Page 102: Static Parallel Connection

    It will wait and until all synchronous conditions are satisfied it closes and starts to work. This function applies to soft-start loading occasion. For example: when the genset connects to the transformer. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 102 of 116...

  • Page 103: Heavy Load Request

    If the feedback is invalid, the busbar only reserves HC 1 rated power when HC request is valid. If the feedback is invalid, the busbar will not reserve any power when HC request is invalid. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 103 of 116...

  • Page 104: Controller Redundancy

    20 CONTROLLER REDUNDANCY It is not available for HGM9510N. Controller redundancy system is consisted of two controllers. They shall be set as the same MSC ID. It shall be set to main controller, redundancy controller respectively at main/redundancy setting. When the redundancy controller detects the main controller breakdown (redundancy controller does not receive data frames from the main controller in MSC communication, or the redundancy controller receives active redundancy output messages from the main controller.), it will take over the genset...
  • Page 105 GOV could be interrupted and it may arise fluctuation on parts of the genset. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 105 of 116...

  • Page 106: Installation

    Fig. 15 Dimension and Cutout Size Battery Voltage Input NOTE: HGM9510N/9530N controller can suit for wide range of battery voltage (8~35) VDC. Battery negative electrode must be connected with the engine shell stably. The wire area connecting controller power B+/B- with negative and positive electrodes must be over 2.5mm...
  • Page 107 CAUTION! When controller had been installed in control panel, if need the high voltage test, please disconnect controller’s all terminal connections, in order to prevent high voltage into controller and damage it. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 107 of 116...

  • Page 108: Connections Of Controller And J1939 Engine

    CAN GND SAE J1939 shield-E (connected with ECU terminal only). CAN(H) SAE J1939 signal-C Using impedance 120Ω connecting line. CAN(L) SAE J1939 return-D Using impedance 120Ω connecting line. Engine type: Cummins-CM850. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 108 of 116...

  • Page 109: Cummins Qsm11 (Import)

    Engine type: Cummins QSX15-CM570. 22.5 CUMMINS GCS-MODBUS It is suitable for GCS engine control module. Use RS485-MODBUS to read information of engine. Engine types are QSX15, QST30, QSK23/45/60/78 and so on. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 109 of 116...

  • Page 110: Cummins Qsm11

    0.1s as the controller is entering warming-up time. communication shielding line CAN GND (connected with controller’s this terminal only). CAN(H) Using impedance 120Ω connecting line. CAN(L) Using impedance 120Ω connecting line. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 110 of 116...

  • Page 111: Detroit Diesel Ddec Iii/Iv

    G, J Starting relay output communication shielding line CAN GND (connected with controller terminal only). CAN(H) Using impedance 120Ω connecting line. CAN(L) Using impedance 120Ω connecting line. Engine type: John Deere. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 111 of 116...

  • Page 112: Mtu Adec (Smart Module)

    CAN(L) X23 1 Using impedance 120Ω connecting line. Engine type: Common J1939. 22.13 PERKINS It is suitable for ADEM3/ADEM4 engine control module. Engine type is 2306, 2506, 1106, and 2806. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 112 of 116...

  • Page 113: Scania

    Using impedance 120Ω connecting line. CAN(L) Using impedance 120Ω connecting line. Engine type: Volvo. NOTE: When this engine type is selected, preheating time should be set to at least 3 seconds. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 113 of 116...

  • Page 114: Volvo Edc4

    Using impedance 120Ω connecting line. CAN(L) 2(Lo) Using impedance 120Ω connecting line. Engine type: Volvo-EMS2. NOTE: When this engine type is selected, preheating time should be set to at least 3 seconds. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 114 of 116...

  • Page 115: Yuchai

    CAN(L) 1.34 Using impedance 120Ω connecting line. Engine type: Weichai. NOTE: If there is any question of connection between controller and ECU communication, please feel free to contact SmartGen’s service. HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 115 of 116...

  • Page 116: Fault Finding

    Get information from LCD alarm page; If there is detailed alarm information, check the engine according ECU alarm to the description. If not, please refer to engine manual according to SPN alarm code. _______________________________ HGM9510N/HGM9530N Paralleled Genset Controller User Manual Page 116 of 116...

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