Smartgen HGM9310MPU Series User Manual

Smartgen HGM9310MPU Series User Manual

Genset controller

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HGM9310MPU/9320MPU/9310CAN/9320CAN
GENSET CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.

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Summary of Contents for Smartgen HGM9310MPU Series

  • Page 1 HGM9310MPU/9320MPU/9310CAN/9320CAN GENSET CONTROLLER USER MANUAL SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.
  • Page 2 All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder. SmartGen Technology reserves the right to change the contents of this document without prior notice. Software Version Date...
  • Page 3 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER This manual is suitable for HGM9310MPU, HGM9320MPU, HGM9310CAN and HGM9320CAN series controller only. Clarification of notation used within this publication. SIGN INSTRUCTION Highlights an essential element of a procedure to ensure correctness. NOTE Indicates a procedure or practice, which, if not strictly observed, could CAUTION! result in damage or destruction of equipment.
  • Page 4: Table Of Contents

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER CONTENTS OVERVIEW ........................7 MODULES COMPARISON .................... 8 PERFORMANCE AND CHARACTERISTICS ..............9 SPECIFICATION ......................12 OPERATION ........................ 13 5.1 INDICATOR LIGHT ..................... 13 5.2 KEY FUNCTIONS ....................... 15 5.3 LCD DISPLAY ......................17 5.3.1 MAIN DISPLAY ....................17 5.3.2 USER MENU AND PARAMETERS SETTING MENU ........
  • Page 5 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 8.5 CONDITIONS OF CRANK DINSCONNECT SELECTION .......... 58 PARAMETERS SETTING .................... 59 10 SENSORS SETTING ....................60 11 COMMISSIONING ......................61 12 TYPICAL APPLICATION ..................... 62 13 INSTALLATION ......................63 14 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL ........65 14.1 GSM SHORT MESSAGE ALARM ................
  • Page 6 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 15.20 WEICHAI ......................76 16 FAULT FINDING ......................77 HGM93XX MPU(CAN) Series Genset Controller Version: 1.1 2016-11-03 Page 6 of 77...
  • Page 7: Overview

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 1 OVERVIEW HGM93XX MPU(CAN) series genset controllers are used for genset automation and monitor control system of single unit to achieve automatic start/stop, data measure, alarm protection and “three remote” (remote control, remote measuring and remote communication).
  • Page 8: Modules Comparison

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 2 MODULES COMPARISON Item HGM9310MPU HGM9320MPU HGM9310CAN HGM9320CAN Dimension 4.3” Pixel 480 x 272 ● ● Input Port Number Output port Number Sensor number Neutral (earth) ● ● ● ● current Schedule ● ● ● ●...
  • Page 9: Performance And Characteristics

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 3 PERFORMANCE AND CHARACTERISTICS HGM9310 MPU(CAN), used for single automation systems, auto start/stop of the unit are performed with the help of remote signal. HGM9320 MPU(CAN), has all functions of HGM9310 MPU(CAN) as well as automatic mains failure function (AMF), particularly well suited for single automation systems that include mains and generator.
  • Page 10 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Load Current Each phase and total active power kW Each phase and total reactive power kvar Each phase and total apparent power kVA Each phase and average power factor PF Accumulate total generator power kWh, kvarh, kVAh Earth current A ♦...
  • Page 11 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER are optional; ♦ Widely power supply range DC(8~35)V, suitable to different start battery voltage environment; ♦ Event log, real-time clock, scheduled start & stop generator (can be set as start genset once a day/week/month whether with load or not); ♦...
  • Page 12: Specification

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 4 SPECIFICATION Items Contents Operating Voltage DC8.0V to DC35.0V, Continuous Power Supply. <4W (standby ≤2W) Power Consumption Alternator Input Range 3-Phase 4-Wire AC15V-AC 360V (ph-N) 3-Phase 3-Wire AC30V - AC620V (ph-ph) Single-Phase 2-Wire AC15V - AC360V (ph-N) 2-Phase 3-Wire AC15V - AC360V (ph-N) Alternator Frequency...
  • Page 13: Operation

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 5 OPERATION 5.1 INDICATOR LIGHT HGM9310MPU/HGM9310CAN HGM9320MPU/HGM9320CAN Note: Selected light indicators description: Warning indicator and Alarm indicator: Alarm Type Warning Indicator Alarm Indicator Warning Slow flashing Slow flashing Trip Alarm Slow flashing Slow flashing Shutdown Alarm Fast flashing Trip and Stop Alarm Fast flashing...
  • Page 14 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Running indicator: illuminated from crank disconnect to ETS while extinguished during other periods. Genenerator normal light:It is illuminated when generator is normal; flashing when generator state is abnormal; extinguished when there is no generator power. Mains normal light:It is illuminated when mains is normal;...
  • Page 15: Key Functions

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 5.2 KEY FUNCTIONS Icons Keys Description Stop running generator in Auto/Manual mode; Reset alarm in stop mode; Lamp test (press at least Stop 3 seconds); During stopping process, press this button again to stop generator immediately. Start Start genset in Manual mode.
  • Page 16 WARNING: Default password is 00318, user can change it in case of others change the advanced parameters setting. Please clearly remember the password after changing. If you forget it, please contact Smartgen services and send all PD information in the controller page of “ABOUT” to us.
  • Page 17: Lcd Display

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 5.3 LCD DISPLAY 5.3.1 MAIN DISPLAY Main screen show pages; use to scroll the pages and to scroll the screen.  Main screen, including as below: Gen: voltage, frequency, current, active power, reactive power; Mains: voltage, frequency; Engine: speed, temperature, oil pressure, battery voltage;...
  • Page 18 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Power Active Conditions Inactive power Remark factor power COS>0L P>0,Q>0 Input Input Load is inductive resistance. COS>0C P>0,Q<0 Input Output Load is capacitance resistance. Load equal to one under excitation COS<0L P<0,Q>0 Output Input generator Load equal to one over excitation COS<0C P<0,Q<0...
  • Page 19: User Menu And Parameters Setting Menu

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 5.3.2 USER MENU AND PARAMETERS SETTING MENU Press and hold for more than 3 seconds to enter into user menu;  Parameter 1. After entering the correct password (factory default password is 00318) you can enter parameter settings screen.
  • Page 20 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Example, Return >Start Delay Interface1: Use to scroll settings, Mains >Return Delay >Preheat Delay Timers > to enter settings (fInterface 2), to exit >Cranking Time Engine >Crank Rest Time settings menu. Generator >Safety On Time Load >Start Idle Time Switch...
  • Page 21 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER > Start Delay Interface 4: > Return Delay 00008 Press to enter settings (Interface 5), > Preheat Delay to return to previous menu. (Interface 6). > Cranking Time >Crank Rest Time > Safety On Time >...
  • Page 22: Auto Start/Stop Operation

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER AUTO START/STOP OPERATION Auto mode is selected by pressing the button; a LED besides the button will illuminate to confirm the operation. Automatic Start Sequence: 1. HGM9320MPU(CAN): When Mains is abnormal (over and under voltage, over and under frequency, loss of phase, phase sequence wrong), it enters into mains “abnormal delay”...
  • Page 23 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Automatic Stop Sequence: 1. HGM9320MPU(CAN), when mains return normal during genset running, enters into mains voltage “Normal delay” and its indicator illuminated. When mains normal delay is over, enter into “stop delay”; also can be into this mode when “remote start on load” is inactive. 2.
  • Page 24: Manual Start/Stop Operation

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER MANUAL START/STOP OPERATION 1. MANUAL START: Manual mode is selected by pressing the button; a LED besides the button will illuminate to confirm the operation; then press button to start the gen-set; can detect crank disconnect condition and generator accelerates to high-speed running automatically.
  • Page 25: Switch Control Procedures

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 5.6 SWITCH CONTROL PROCEDURES 5.6.1 HGM9320MPU(CAN) SWITCH CONTROL PROCEDURES Manual transfer procedures When controller is in Manual mode, the switch control procedures will start through manual transfer process. Users can control the loading transfer of ATS via pressing button to switch on or off. A.
  • Page 26: Hgm9610 Switch Control Procedures

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Mains load is transferred into generator load, after the delay of switch off and transfer interval, generator switch on. Detecting transfer fail while generator switch on. After detecting time out, if switch on fail, then wait for generator switch on. If transfer fail and warning “SELECT Enable”, there is alarming signal.
  • Page 27 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 2) If input port is not configured as Close Mains Auxiliary Generator un-load is transferred into generator load, close generator output. Generator load is transferred into generator un-load, open generator output. NOTE: When using ATS of no interposition, “Open breaker detect” should “Disable”; When using ATS of having interposition, “Open breaker detect”...
  • Page 28: Protection

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 6 PROTECTION 6.1 WARNINGS Warnings are not shutdown alarms and do not affect the operation of the gen-set. Warning alarms does not lead to shutdown. Warning alarms types are as follows: Type Description When the controller detects that the engine speed has Over Speed exceeded the pre-set value, it will initiate a warning alarm.
  • Page 29 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Type Description Phase When the controller detects a phase rotation error, it will Sequence Wrong initiate a warning alarm. When the controller detects that the breaker close or open Switch Fail Warn failure occurs, and the action select “Warn”, it will initiate a warning alarm.
  • Page 30: Shutdown Alarm

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER SHUTDOWN ALARM When controller detects shutdown alarm, it will send signal to open breaker and shuts down generator. Shutdown alarms as following: Type Description When the controller detects an emergency stop alarm signal, Emergency Stop it will initiate a shutdown alarm.
  • Page 31 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Type Description When the controller detects that engine temperature has High Temperature exceeded the pre-set value, it will initiate a shutdown alarm. When the controller detects that the oil pressure sensor is Oil Pressure Open open circuit and the action select “Shutdown”, it will initiate a Circuit shutdown alarm.
  • Page 32: Trip And Stop Alarm

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER TRIP AND STOP ALARM On initiation of the trip and stop condition the controller will de-energize the ‘Close Generator’ Output to remove the load from the generator. Once this has occurred the controller will start the Cooling delay and allow the engine to cool before shutting down the engine.
  • Page 33: Trip Alarm

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER TRIP ALARM On initiation of the trip condition the controller will de-energize the ‘Close Generator’ Output without stop the generator. Trip alarm as following, Type Description When the controller detects that the genset current has Gen Over Current exceeded the pre-set value and the action select “Trip”, it will initiate a trip alarm.
  • Page 34: Wirings Connection

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 7 WIRINGS CONNECTION HGM93XXMPU(CAN) series controller’s rear as following: Description of terminal connection: Cable Function Remarks Size 2.5mm Connected with negative of starter battery. Connected with positive of starter battery. If wire 2.5mm length is over 30m, better to double wires in parallel.
  • Page 35 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Cable Function Remarks Size Ground connected is active Aux. Input 1 1.0mm (B-). Ground connected is active Aux. Input 2 1.0mm (B-). Ground connected is active Aux. Input 3 1.0mm (B-). Details see form Ground connected is active Aux.
  • Page 36 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Cable Function Remarks Size Connected to C-phase of mains (2A fuse is Mains C-phase 1.0mm recommended). voltage input (HGM9310MPU, HGM9310CAN without). Connected to N-wire of mains. Mains N-wire input 1.0mm (HGM9310MPU, HGM9310CAN without). Genset A-phase Connected to A-phase of gen-set (2A fuse is 1.0mm voltage input...
  • Page 37: Scopes And Definitions Of Programmable Parameters

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 8.1 CONTENTS AND SCOPES OF PARAMETERS Form 1 Items Parameters Defaults Description Mains Setting 0: 3P4W; 1: 3P3W; AC System (0~3) 2: 2P3W; 3: 1P2W. Standard checking mains over/under voltage.
  • Page 38 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Items Parameters Defaults Description Alarms for low oil pressure, high Safety temperature, under speed, under (0~3600)s Delay frequency /voltage, charge fail are inactive. Idle running time of genset when Start Idle Time (0~3600)s starting. Warming Up Warming time between genset switch (0~3600)s Time...
  • Page 39 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Items Parameters Defaults Description Setting value is percentage of rated speed. Controller detects when it is Speed on Load (0~100)% ready to load. It won’t switch on when speed is under loading speed. Loss of Speed Time from detecting speed is 0 to (0~3600)s Signal...
  • Page 40 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Items Parameters Defaults Description disconnected. See the installation instruction. When generator oil pressure higher Disconnect Oil than the set value, starter will be (0~1000)kPa Pressure disconnected. See the installation instruction. Generator Setting 0: 3P4W; 1: 3P3W; AC System (0~3) 2: 2P3W;...
  • Page 41 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Items Parameters Defaults Description 86) can be set. Over Freq. Setting value percentage (0~200)% 110% Warn generator rated frequency. Delay value (default: 5s) and return value Under Freq. (0~200)% (Over Freq. default: 108; Under Freq. Warn default: 86) can be set.
  • Page 42 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Items Parameters Defaults Description Module Controller’s address during remote (1~254) Address sensing. Stop Bits (0~1) 0: 2 stop bits; 1: 1 stop bit 0: Simplified Chinese 1: English Language (0~2) 2: Others For entering advanced parameters Password (0~65535) 00318...
  • Page 43 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Items Parameters Defaults Description Curve Type (0~15) See form 5. Open Circuit 0: Warn 1: Shutdown (0~2) Action 2: No action Shutdown when oil pressure lower than this value. Detecting only after (0~1000)kPa Shutdown safety delay is over. The delay value (default: 3s) can be set.
  • Page 44 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Items Parameters Defaults Description Contents (0~50) User defined. See form 3 Setting 0: Closed to active Active Type (0~1) 1: Open to active 0: From safety on 1: From starting Arming (0~3) 2: Always 3:Never 0: Warn;...
  • Page 45 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Items Parameters Defaults Description 0: Closed to active Active Type (0~1) 1: Open to active 0: From safety on 1: From starting Arming (0~3) 2: Always 3:Never 0: Warn; 1: Shutdown; 2:Trip and stop Active Actions (0~4) 3:Trip 4: Indication Active Delay...
  • Page 46: Enable Definition Of Programmable Output Ports

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS Form 2 Type Description Not Used Custom Period 1 Custom Period 2 Custom Period 3 Custom Period 4 Details of function description please see the following. Custom Period 5 Custom Period 6 Custom Combined 1 Custom Combined 2...
  • Page 47 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Close Generator Control generator to take load. Open Breaker Control generator to off load. Close Mains Control mains to take load. Reserved Start Relay Action when genset is cranking and disconnect when Fuel Relay stopped completely. Used for engine which has idles.
  • Page 48 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Reserved Reserved Reserved Reserved Reserved Reserved Aux Input 1 Active Action when input port 1 is active Aux Input 2 Active Action when input port 2 is active Aux Input 3 Active Action when input port 3 is active Aux Input 4 Active Action when input port 4 is active Aux Input 5 Active...
  • Page 49 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Active Extend Digital Input 16 Action when extend digital input port 16 is active Active Reserved Reserved Emergency Stop Action when emergency stop alarm. Failed To Start Action when failed start alarm. Failed To Stop Action when failed stop alarm.
  • Page 50 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Low Temp Warn Action when low temperature warns. High Temp Shutdown Action when hi-temperature shutdown alarm. Reserved Low OP Warn Action when low oil pressure warns. Low OP Shutdown Action when low oil pressure shutdown. OP Sensor Open Action when oil pressure sensor is open circuit.
  • Page 51 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER High Shut Extend 1 Sensor 17 High Warn Extend 1 Sensor 17 Low Shut Extend 1 Sensor 17 Low Warn Extend 1 Sensor 18 High Shut Extend 1 Sensor 18 High Warn Extend 1 Sensor 18 Low Shut Extend 1 Sensor 18 Low Warn...
  • Page 52: Custom Period Output

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Extend 1 Sensor 22 Low Warn Extend 1 Sensor 23 High Shut Extend 1 Sensor 23 High Warn Extend 1 Sensor 23 Low Shut Extend 1 Sensor 23 Low Warn Extend 1 Sensor 24 High Shut Extend 1 Sensor 24 High Warn Extend 1 Sensor 24 Low...
  • Page 53: Custom Combined Output

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER Condition output S2; can set as any conditions in output ports. NOTE: when delay time and output time both are 0 in period output S1, it is TRUE in this period. Example, Output period: start Delay output time: 2s Output time: 3s Condition output contents: output port 1 is active...
  • Page 54: Defined Contents Of Configurable Input Ports

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER when inactive); When input port 1 active or input port 2 active, if input port 3 is active, Defined combination output is outputting; If input port 3 inactive, Defined combination output is not outputting; When input port 1 inactive and input port 2 inactive, whatever input port 3 is active or not, Defined combination output is not outputting.
  • Page 55 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER when input is active. In Auto mode, inhibit scheduled run genset when Inhibit Scheduled Run input is active. Reserved Aux Gen Closed Connect generator loading switch’s Aux. Point. Inhibit Gen Load Prohibit genset switch on when input is active. Aux Mains Closed Connect mains loading switch’s Aux.
  • Page 56 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER start automatically; when input inactive, genset will stop automatically Reserved Reserved Simulate Stop Key An external button can be connected and pressed Simulate Manual Key as simulate panel. Reserved Simulate Auto Key An external button can be connected and pressed as simulate panel.
  • Page 57: Selection Of Sensors

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER SELECTION OF SENSORS Form4 Description Remark 0 Not used 1 Custom Res Curve 2 Custom 4-20mA curve 3 VDO 4 CURTIS Defined resistance’s Temperature 5 VOLVO-EC range (0~6)KΩ, Sensor 6 DATCON default 7 SGX sensor. 8 SGD 9 SGH 10 PT100...
  • Page 58: Conditions Of Crank Dinsconnect Selection

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER CONDITIONS OF CRANK DINSCONNECT SELECTION Form 5 Setting description Gen frequency Speed sensor Speed sensor + Gen frequency Oil pressure Oil pressure + Gen frequency Oil pressure + Speed sensor Oil pressure + Speed sensor + Gen frequency NOTE: 1.
  • Page 59: Parameters Setting

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 9 PARAMETERS SETTING In HGM9310MPU(CAN) controller, there are no items of mains in setting and also no mains items in configurable ports of input/output. CAUTION: Please change the controller parameters when generator is in standby mode only (e.
  • Page 60: Sensors Setting

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 10 SENSORS SETTING 1. When reselect sensors, the sensor curve will be transferred into the standard value. For example, if temperature sensor is SGX (120°C resistor type), its sensor curve is SGX (120°C resistor type); if select the SGD (120°C resistor type), the temperature sensor curve is SGD curve.
  • Page 61: Commissioning

    ATS as generator load. If not like this, please check ATS wires connection of control part according to this manual. 9. If there is any other question, please contact Smartgen’s service. HGM93XX MPU(CAN) Series Genset Controller Version: 1.1...
  • Page 62: Typical Application

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 12 TYPICAL APPLICATION HGM9310MPU(CAN) typical application diagram HGM9320MPU(CAN) typical application diagram Note: Fuse F1:min. 2A; max. 20A. Fuse F2:max. 32A. Users should select suitable fuse depend on practical application. HGM93XX MPU(CAN) Series Genset Controller Version: 1.1 2016-11-03 Page 62 of 77...
  • Page 63: Installation

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 13 INSTALLATION Controller is panel built-in design; it is fixed by clips when installed. The controller’s overall dimensions and cutout dimensions for panel, please refers to as following, Battery Voltage Input NOTE: HGM93XXMPU(CAN) series controller can suit for widely range of battery voltage DC(8~35)V.
  • Page 64 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER current), in order to prevent disturbance to controller or others equipment. AC Input Current input of controller must be connected to outside current transformer. And the current transformer’s secondary side current must be 5A. At the same time, the phases of current transformer and input voltage must correct.
  • Page 65: Gsm Short Message Alarm And Remote Control

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 14 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL 14.1 GSM SHORT MESSAGE ALARM When controller detects alarm, it will send short message to phone automatically. NOTE: All alarms about shutdown, trip and stop and trip will be sent to the pre-set phone. Warnings are sent to the phone according to the pre-set.
  • Page 66 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER MANUAL SMS MANUAL MODE OK Set as manual mode MODE SMS AUTO SMS AUTO MODE OK Set as auto mode MODE Pass back information can controller Gets details information of genset. DETAIL software. INHIBIT INHIBIT START OK Generator start will be inhibited.
  • Page 67: Connections Of Controller With J1939 Engine

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE 15.1 CUMMINS ISB/ISBE Terminals of controller Connector B Remark Fuel relay output Start relay output Connect with starter coil directly Expand 30A relay, battery ECU power Auxiliary output port 1 voltage of 01,07,12,13 is Set Auxiliary output 1 as “ECU supplied by relay...
  • Page 68: Cummins Qsm11(Import)

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 15.3 CUMMINS QSM11(IMPORT) It is suitable for CM570 engine control module. Engine type is QSM11 G1, QSM11 G2. Terminals of controller C1 connector Remark Outside expand relay, when fuel Fuel relay output 5&8 output, making port 5 and port 8 of C1 be connected Start relay output Connect to starter coil directly...
  • Page 69: Cummins Gcs-Modbus

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 15.5 CUMMINS GCS-MODBUS It is suitable for GCS engine control module. Use RS485-MODBUS to read information of engine. Engine types are QSX15, QST30, QSK23 / 45/60/78 and so on. Terminals of controller D-SUB connector 06 Remark Outside expand relay, when fuel Fuel relay output...
  • Page 70: Cummins Qsz13

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 15.7 CUMMINS QSZ13 Terminals of controller OEM connector of engine Remark Fuel relay output Start relay output Connect to starter coil directly Auxiliary output 1 16&41 Setting to idle speed control; normally close output. Making 16 connect to 41 during high-speed running of controller via external expansion relay.
  • Page 71: Deutz Emr2

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 15.9 DEUTZ EMR2 Terminals of controller F connector Remark Expand 30A relay; battery voltage of terminal 14 is Fuel relay output supplied by relay. Fuse is 16A. Start relay output Connect to starter coil directly Connect to battery negative pole communication shielding...
  • Page 72: Mtu Mdec

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 15.11 MTU MDEC Suitable for MTU engines, 2000 series, 4000series Terminals of controller X1 connector Remark Fuel relay output Start relay output communication shielding CAN GND line(connect with terminal only) Impedance 120Ω connecting line CAN(H) is recommended.
  • Page 73: Mtu Adec(Sam Module)

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 15.13 MTU ADEC(SAM MODULE) It is suitable for MTU engine with ADEC (ECU7) and SAM module. Terminals of controller ADEC (X1port) Remark Fuel relay output X1 43 X1 Terminal 28 Connected to negative of battery Start relay output X1 37 X1 Terminal 22 Connected to...
  • Page 74: Scania

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 15.15 SCANIA It is suitable for S6 engine control module. Engine type is DC9, DC12, and DC16. Terminals of controller B1 connector Remark Fuel relay output Start relay output Connect to starter coil directly communication shielding CAN GND line(connect...
  • Page 75: Volvo Edc4

    HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 15.17 VOLVO EDC4 Suitable engine types are TD520, TAD520 (optional), TD720, TAD720 (optional), TAD721, TAD722, and TAD732. Terminals of controller Connector Remark Expand 30A relay; battery voltage of terminal 14 is Fuel relay output supplied by relay. Fuse is 16A.
  • Page 76: Yuchai

    Impedance 120Ω connecting line is CAN(L) 1.34 recommended. Engine type: GTSC1 NOTE: If there is any question of connection between controller and ECU communication, please feel free to contact Smartgen’s service. HGM93XX MPU(CAN) Series Genset Controller Version: 1.1 2016-11-03 Page 76 of 77...
  • Page 77 HGM93XX MPU(CAN) SERIES GENSET CONTROLLER 16 FAULT FINDING Symptoms Possible Solutions Check starting batteries; Controller no response with Check controller connection wirings; power. Check DC fuse. Check the water/cylinder temperature is too high or not; Genset shutdown Check the genset AC voltage; Check DC fuse.

This manual is also suitable for:

Hgm 9320mpu seriesHgm 9310can seriesHgm 9320can series

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