Smartgen HGM410DC User Manual
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Smartgen HGM410DC User Manual

Genset controller
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HGM410DC
GENSET CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.

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Summary of Contents for Smartgen HGM410DC

  • Page 1 HGM410DC GENSET CONTROLLER USER MANUAL SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.

  • Page 2: Table Of Contents

    HGM410DC Genset Controller User Manual CONTENTS 1 OVERVIEW ........................... 4 2 PERFORMANCE AND CHARACTERISTICS ................ 4 3 SPECIFICATION ........................6 4 OPERATION .......................... 7 4.1 PUSHBUTTONS ..........................7 4.2 PANEL ..............................8 4.3 AUTOMATIC START/STOP OPERATION ..................8 4.3.1 Auto Remote Start Sequence ....................8 4.3.2...

  • Page 3: Overview

    PC (SG72 module produced by our company can be used to USB to LINK and RS485 ports). Due to its compact structure, simple connections and high reliability, HGM410DC can be widely used in several of genset automation systems.
  • Page 4 HGM410DC Genset Controller User Manual  Battery Voltage (VB) V (unit)  Charger Voltage (VD) V (unit)  Hours Counter (HC): Max. 999999 hours  Start times: Max.999999 times ——Control & Protection: automatic start/stop of the genset, ATS(Auto Transfer Switch) control with perfect fault indication and protection function;...

  • Page 5: Specification

    HGM410DC Genset Controller User Manual SPECIFICATION Items Contents Working Voltage DC8. 0V to 35. 0V, Continuous Power Supply. <3W(Standby mode: ≤2W) Overall Consumption AC voltage Input: AC15V - AC360V (ph-N) 3 Phase 4 Wire AC15V - AC360V (ph-N) 2 Phase 3 Wire...

  • Page 6: Operation

    HGM410DC Genset Controller User Manual OPERATION PUSHBUTTONS Function Description Stop running generator; In case of alarm condition, pressing the button will reset alarm; In stop mode, pressing and holding the button for 3 seconds will test Stop/ Reset indicator lights (lamp test);...

  • Page 7: Panel

    4.3.1 Auto Remote Start Sequence HGM410DC: When “Remote Start” is active, “Start Delay” timer is initiated; “Start Delay” countdown will be displayed on LCD; When start delay is over, preheat relay energizes (if configured), “preheat delay XXs” information will be displayed on LCD;...

  • Page 8: Auto Remote Stop Sequence

    Same with Step 2)~6) of Auto Remote Stop Sequence after delay. 4.3.4 Auto Self-check Start Sepuence When self-check delay of HGM410DC is larger than 0, genset self-check is enabled; The genset start time from last stop and Self-check Count Down is initiated;...

  • Page 9: Protection

    HGM410DC Genset Controller User Manual PROTECTION 5.1 WARNINGS Warnings are not shutdown alarms and do not affect the operation of the gen-set. Warning alarms does not lead to shutdown. The alarm information will be displayed on LCD. Items Description When the controller detects that engine temperature has exceeded the pre-set value while shutdown is prohibited, or detects that the Aux.
  • Page 10 HGM410DC Genset Controller User Manual When the controller detects the low coolant level input is active, it will Low Coolant Level initiate a warning alarm and the corresponding alarm information will be displayed on LCD. When the controller detects that the temperature sensor is open circuit and the action select “Warn”, it will initiate a warning alarm and the...

  • Page 11: Shutdown Alarm

    HGM410DC Genset Controller User Manual When the controller detects that generate voltage has exceeded the Gen Over Volt pre-set value, it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD. When the controller detects that generate voltage has fallen below the...
  • Page 12 HGM410DC Genset Controller User Manual Items Description corresponding alarm information will be displayed on LCD. If the engine does not fire after the pre-set number of attempts, it will 10 Fail To Start initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD.
  • Page 13 HGM410DC Genset Controller User Manual Items Description shutdown alarm and the corresponding alarm information will be displayed on LCD. When the controller detects that config. sensor oil pressure (sensor type: oil pressure sensor) has fallen below the pre-set value, it will initiate a...

  • Page 14: Connections

    HGM410DC Genset Controller User Manual CONNECTIONS Description of terminal connections: Function Cable Size Description 1.5mm Connected with negative of starter battery. DC power supply. Connected with positive of starter battery. If wire length is over 30m, better to 1.5mm double wires in parallel. Max. 20A fuse is recommended.
  • Page 15 HGM410DC Genset Controller User Manual Function Cable Size Description resistance sensor. Connect pressure Oil Pressure Sensor 1.0mm resistance sensor. Outside connected to secondary coil of current Current IA 1.5mm transformer(rated 5A) Outside connected to secondary coil of current Current IB 1.5mm...

  • Page 16: Definition And Range Of Parameters

    HGM410DC Genset Controller User Manual DEFINITION AND RANGE OF PARAMETERS 7.1 PARAMETER CONTENTS AND RANGE Items Range Default Description Time from mains abnormal or remote start Start Delay (0-3600)s signal is active to start genset. Time from mains normal or remote start...
  • Page 17 HGM410DC Genset Controller User Manual Items Range Default Description When generator voltage has fallen below the set value and the “Gen abnormal delay” has Generator Under Voltage (30-620)V expired, Gen Under Voltage is active. When set the value as 30V, the controller does not detect under voltage signal.
  • Page 18 HGM410DC Genset Controller User Manual Items Range Default Description If the set value is 0, only warning and not to Loss of Speed Signal (0-20.0)s shutdown the generator. During generator is normal running, when alternator D+(WL) voltage has fallen below...
  • Page 19 HGM410DC Genset Controller User Manual Items Range Default Description Aux. Input 3 Active (0-1) Factory default: Close to active Aux. Input 3 Delay (0-20.0)s Aux. Input 4 (0-31) Factory default: Fuel Level Warn Aux. Input 4 Active (0-1) Factory default: Close to active Aux.
  • Page 20 HGM410DC Genset Controller User Manual Items Range Default Description 0: Aux. Input 4 Multiplex Aux. Sensor 1: Temperature Sensor (0-3) Input 2: Oil Pressure Sensor 3: Level Sensor 7.1 Note 3 (0-9) Config. Sensor Curve (0-9) (0-5) Poles (2-32) 0: Indication (temperature sensor will show...
  • Page 21 HGM410DC Genset Controller User Manual Items Range Default Description When generator frequency has exceeded Gen Over Freq Warn (0-75.0)Hz 55.0 the set value, Over Frequency is active. It will initiate a warn signal. When generator frequency has fallen below Gen Under Freq Warn (0-75.0)Hz...
  • Page 22 HGM410DC Genset Controller User Manual Items Range Default Description If the battery is in auto mode due to battery Normal Shut (0-60.0)V 13.0 under volt start, the controller hints Battery Threshold Normal Shut Delay when battery voltage has exceeded normal shutdown threshold; when...

  • Page 23: Programmable Output 1-5

    HGM410DC Genset Controller User Manual 7.2 PROGRAMMABLE OUTPUT 1-5 Items Description Output port is deactivated when “Not Used” is selected. Not Used Include all shutdown alarms and warning alarms. When there is Common Alarm warning alarm only, it is not self-lock; when a shutdown alarm occurs, it is self-lock until the alarm is reset.

  • Page 24: Programmable Input 1-4 Table (Active When Connect Gnd (B-)

    HGM410DC Genset Controller User Manual 7.3 PROGRAMMABLE INPUT 1-4 TABLE (ACTIVE WHEN CONNECT GND (B-) Items Description 0 Not Used 1 High Temperature Input If these signals are active after safety on delay, shutdown alarm will be immediately initiated. 2 Low Oil Pressure Warning Input 3 Auxiliary Warning Only warning and not stops if this input is active.

  • Page 25: Sensor Select

    HGM410DC Genset Controller User Manual 7.4 SENSOR SELECT Items Content Description 0 Not used 1 User Defined Resistive Type 2 VDO 3 SGH(Huanghe sensor) Defined resistive range Temperature 4 SGD(Dongkang sensor) (0~6000)Ω, default Sensor 5 CURTIS sensor. 6 DATCON 7 VOLVO-EC...

  • Page 26: Conditions Of Crank Disconnect

    HGM410DC Genset Controller User Manual 7.5 CONDITIONS OF CRANK DISCONNECT Content Magnetic pickup Generator Frequency Magnetic pickup + Generator Frequency Magnetic pickup + Oil pressure Generator Frequency + Oil pressure Generator Frequency + Magnetic pickup + Oil pressure There are 3 conditions to make starter separate with engine; magnetic pickup, generator frequency can be used separately while oil pressure must be used together with magnetic pickup and generator frequency.

  • Page 27: Parameters Setting

    HGM410DC Genset Controller User Manual PARAMETERS SETTING 8.1 SETTING MENU Start the controller, then press to enter into the parameters setting menu, see fig below: Set Parameters Information Language Mode 8.2 PARAMETERS SETTING When entering password interface, inputting “1234” can set part of the parameter items in 7.1 while “0318”...

  • Page 28: Sensor Setting

    HGM410DC Genset Controller User Manual SENSOR SETTING 1) When reselect sensors, the sensor curve will be transferred into the standard value. For example, if temperature sensor is SGH (120°C resistor type), its sensor curve is SGH (120°C resistor type); if select the SGD (120°C resistor type), the temperature sensor curve is SGD curve.

  • Page 29: Commissioning

    ATS transfer into generator load. If not like this, please check ATS’ wires connection according to this manual. If there is any other question, please contact Smartgen’s service. HGM410DC Genset Controller 2015-11-12 Version 1.0...

  • Page 30: Typical Application

    HGM410DC Genset Controller User Manual 11 TYPICAL APPLICATION HGM410DC Typical Wiring Diagram Note: Aux. Input 3 can be set as temperature sensor or oil pressure sensor; Aux. Input 4 can be set as temperature sensor, oil pressure sensor or level sensor.

  • Page 31: Fixing Clips

    HGM410DC Genset Controller User Manual 12 FIXING CLIPS Controller is panel built-in design; it is fixed by clips when installed. Withdraw the fixing clip screw (turn anticlockwise) until it reaches proper position. Pull the fixing clip backwards (towards the back of the module) ensuring two clips are inside their allotted slots.

  • Page 32: Installation Announcements

    14 INSTALLATION ANNOUNCEMENTS 14.1 BATTERY VOLTAGE INPUT HGM410DC controller can suit for widely range of battery voltage DC(8~35)V. Negative of battery must be connected with the engine shell. The diameter of wire which from power supply to battery must be over 1.5mm .

  • Page 33: Trobleshooting

    HGM410DC Genset Controller User Manual 15 TROBLESHOOTING Symptom Possible Remedy Check starting batteries; Controller response with Check controller connection wirings; power. Check DC fuse. Check the water/cylinder temperature is too high or not; Genset shutdown Check the genset AC voltage;...

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