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Smartgen HGM9560 User Manual

Bus tie mains parallel unit
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HGM9560 Bus Tie Mains Parallel Unit
USER MANUAL
Smartgen Technology

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Summary of Contents for Smartgen HGM9560

  • Page 1 HGM9560 Bus Tie Mains Parallel Unit USER MANUAL Smartgen Technology...
  • Page 2 All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder. Smartgen Technology reserves the right to change the contents of this document without prior notice. Version history...
  • Page 3 HGM9560 BUS TIE MAINS PARALLEL UNIT This manual is suitable for HGM9560 bus tie mains parallel unit only. Clarification of notation used within this publication. SIGN INSTRUCTION Highlights an essential element of a procedure to ensure correctness. NOTE Indicates a procedure or practice, which, if not strictly observed, could result in CAUTION! damage or destruction of equipment.

  • Page 4: Table Of Contents

    HGM9560 BUS TIE MAINS PARALLEL UNIT CONTENTS 1 OVERVIEW ....................... 6 2 PERFORMANCE AND CHARACTERISTICS ........... 7 3 SPECIFICATION ....................9 4 OPERATION ....................10 INDICATOR LIGHT ............................. 10 PUSHBUTTONS ............................11 LCD DISPLAY ............................. 12 4.3.1 MMAIN DISPLAY ............................ 12 4.3.2...
  • Page 5 HGM9560 BUS TIE MAINS PARALLEL UNIT 13 TYPICAL APPLICATION ................46 14 INSTALLATION ....................48 15 USB ......................... 50 16 FAULT FINDING ..................... 51 HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013-12-30 Version 1.0 Page 5 of 51...

  • Page 6: Overview

    HGM9560 Bus Tie Mains Parallel Unit has multiple running states when it is parallel with mains: Genset output fixed active power and fixed reactive power; Mains peak lopping; Provide fixed power to mains;...

  • Page 7: Performance And Characteristics

    HGM9560 BUS TIE MAINS PARALLEL UNIT 2 PERFORMANCE AND CHARACTERISTICS  With ARM-based 32-bit SCM, high integration of hardware and more reliable;  480x272 TFT LCD with backlight, multilingual interface (including English, Chinese or other languages) which can be chosen at the site, making commissioning convenient for factory personnel;...
  • Page 8 HGM9560 BUS TIE MAINS PARALLEL UNIT  Ramp on and ramp off function;  Control and Protection: automatic start/stop of the gen-set, ATS(Auto Transfer Switch) control with perfect fault indication and protection function;  All output ports are relay output;...

  • Page 9: Specification

    HGM9560 BUS TIE MAINS PARALLEL UNIT 3 SPECIFICATION Parameter Details Working Voltage DC8. 0V to 35. 0V, continuous power supply <4W (Standby mode: ≤2W) Overall Consumption AC Input: 3 Phase 4 Wire AC15V - AC360V (ph-N) 3 Phase 3 Wire...

  • Page 10: Operation

    HGM9560 BUS TIE MAINS PARALLEL UNIT 4 OPERATION 4.1 INDICATOR LIGHT NOTE: Selected light indicators description: Warning indicator and Alarm indicator: Alarm Type Warning Indicator Alarm Indicator Warning Slow flashing Slow flashing Trip Alarm Slow flashing Slow flashing Shutdown Alarm...

  • Page 11: Pushbuttons

    WARNING: Default password is 00318, user can change it in case of others change the advanced parameters setting. Please clearly remember the password after changing. If you forget it, please contact Smartgen services and send all PD information in the controller page of “ABOUT” to us.

  • Page 12: Lcd Display

    HGM9560 BUS TIE MAINS PARALLEL UNIT 4.3 LCD DISPLAY 4.3.1 MMAIN DISPLAY Main screen show pages; use to scroll the pages and to scroll the screen. ★Main Screen, including as below, Mains: voltage, frequency, current, active power, reactive power Bus: voltage, frequency, active power, reactive power Some status ★Status, including as below,...

  • Page 13: User Menu And Parameters Setting Menu

    HGM9560 BUS TIE MAINS PARALLEL UNIT 4.3.2 USER MENU AND PARAMETERS SETTING MENU Press key for more than 3s to enter into user manual. ★Parameter After entering the correct password (factory default password is 00318) you can enter parameter settings screen.
  • Page 14 HGM9560 BUS TIE MAINS PARALLEL UNIT Form 2: Use to scroll >Start Delay Return >Stop Delay Mains setting settings, to enter settings (form Timers setting > Battery setting to return to previous menu. Bus setting (form 1) Breaker setting Input setting...
  • Page 15 HGM9560 BUS TIE MAINS PARALLEL UNIT > Start Delay Form 6: Use to scroll 00008 > Stop Delay settings. to enter settings (form to return to previous menu. (form 1). NOTE: Pressing can exit setting directly during setting. HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013-12-30 Version 1.0...

  • Page 16: Auto Start/Stop Operation

    HGM9560 BUS TIE MAINS PARALLEL UNIT 4.4 AUTO START/STOP OPERATION Auto mode is selected by pressing the button; a LED besides the button will illuminate to confirm the operation. Automatic Start Sequence: 1. When remote start (on-load) input is active or mains is abnormal, “Start Delay” timer is initiated;...

  • Page 17: Manual Start/Stop Operation

    HGM9560 BUS TIE MAINS PARALLEL UNIT 4.5 MANUAL START/STOP OPERATION Manual mode is selected by pressing the button; a LED besides the button will illuminate to confirm the operation. Manual Start Operation: button to start the genset, the controller will issue a start command, “Start 1.
  • Page 18 HGM9560 BUS TIE MAINS PARALLEL UNIT Mains Open Operation：Press mains Open Button 1) If mains switch didn’t close, then mains open relay activate. 2) If mains switch already closed, first of all, the controller will transfer load to bus, and only then mains open relay activate.

  • Page 19: Multiple Mains Operation

    HGM9560 priority fall into two types: status priority and module priority. If status priorities are different, then the HGM9560 priority is up to the status priorities； If status priorities are same, then the HGM9560 priority is up to the module priority；...

  • Page 20: Protections

    HGM9560 BUS TIE MAINS PARALLEL UNIT 6 PROTECTIONS 6.1 WARNING ALARMS Warnings are not shutdown alarms and do not affect the operation of the gen-set. Warning alarms does not lead to shutdown. Warning alarms types are as follows: Type Description...

  • Page 21: Trip And Stop Alarms

    HGM9560 BUS TIE MAINS PARALLEL UNIT 6.2 TRIP AND STOP ALARMS When the controller detects trip and stop signal, it immediately disconnects generator breaker, which leads to unloading and then generator is cooling down and stopped. Trip and stop alarms as following:...

  • Page 22: Trip Alarm

    HGM9560 BUS TIE MAINS PARALLEL UNIT 6.3 TRIP ALARM On initiation of the trip condition the controller will de-energize the ‘Close Generator’ Output without stop the generator. Trip alarm as following, Type Description When the digit input port is set as user configured and the action Digital Input select “Trip”, it will initiate a trip alarm.

  • Page 23: Wiring Connection

    HGM9560 BUS TIE MAINS PARALLEL UNIT 7 WIRING CONNECTION HGM9560 controller’s rear as following: Description of terminal connection: Cable Functions Remark Size DC input B- 2.5mm Connected with negative of starter battery. Connected with positive of starter battery. If wire DC input B+ 2.5mm...
  • Page 24 HGM9560 BUS TIE MAINS PARALLEL UNIT Cable Functions Remark Size Ground connected Aux. input 2 1.0mm active (B-) Ground connected Aux. input 3 1.0mm active (B-) Ground connected Aux. input 4 1.0mm active (B-) Ground connected Aux. input 5 1.0mm...
  • Page 25 HGM9560 BUS TIE MAINS PARALLEL UNIT Cable Functions Remark Size voltage sensing input recommended). Genset C-phase Connected to C-phase of genset (2A fuse is 1.0mm voltage sensing input recommended). Genset N-wire input Connected to N-wire of genset. 1.0mm Mains A-phase Externally connected to secondary coil of current 1.5mm...

  • Page 26: Scopes And Definitions Of Programmable Parameters

    HGM9560 BUS TIE MAINS PARALLEL UNIT 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 8.1 CONTENTS AND SCOPES OF PARAMETERS Form 1 Items Parameters Defaults Description Mains Setting Mains Setting-Basic 0: 3P4W; 1: 3P3W; AC System (0~3) 2: 2P3W; 3: 1P2W.
  • Page 27 HGM9560 BUS TIE MAINS PARALLEL UNIT Items Parameters Defaults Description Alarm mains power has exceeded the pre-set value, corresponding alarm Output Power Limit (0-2) according to preset will be initiated. Action 0: Warn 1:Trip 2:Trip and Stop Mains Split Setting 0：...
  • Page 28 HGM9560 BUS TIE MAINS PARALLEL UNIT Items Parameters Defaults Description over/under voltage. primary voltage when using voltage transformer; it is line voltage when AC system is 3P3W while it is phase voltage when using other AC system). (10.0-600.0) To offer standards for detecting of Rated Frequency 50.0...
  • Page 29 HGM9560 BUS TIE MAINS PARALLEL UNIT Items Parameters Defaults Description Flexible Input Ports Flexible Input Port 1 Contents Setting (0~50) Remote start (demand). See form 3 0: Closed to active Active Type (0~1) 1: Open to active Flexible Input Port 2...
  • Page 30 HGM9560 BUS TIE MAINS PARALLEL UNIT Items Parameters Defaults Description 3: Indication Active Delay (0~20.0)s Time from detecting active to confirm LCD display detailed contents when the Description input is active. Flexible Input Port 7 Contents Setting (0~50) User defined. See form 3...
  • Page 31 HGM9560 BUS TIE MAINS PARALLEL UNIT Items Parameters Defaults Description Contents Setting (0~239) Open Mains Output. See form 2 0:Normally open; Active Type (0~1) 1:Normally close Flexible Output Port 8 Contents Setting (0~239) Open Bus Output. See form 2 0:Normally open;...
  • Page 32 HGM9560 BUS TIE MAINS PARALLEL UNIT Items Parameters Defaults Description Action Type: 0：Warn；1：Trip. Sync Gain (0-500) Adjust and control before paralleling. Sync Stability (0-2000) Adjust and control before paralleling. kW Control Gain (0-500) Adjust and control before paralleling. Control (0-2000) Adjust and control before paralleling.

  • Page 33: Enable Definition Of Programmable Output Ports

    HGM9560 BUS TIE MAINS PARALLEL UNIT 8.2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS Form 2 Type Description Not Used Reserved Custom Combined 1 Custom Combined 2 Custom Combined 3 Details of function description please see the following. Custom Combined 4...
  • Page 34 HGM9560 BUS TIE MAINS PARALLEL UNIT 77~124 Reserved Mains Inactive Mains Over Freq Mains Over Volt Mains Under Freq Mains Under Volt Phase Sequence Wrong Mains Loss of Phase 132~229 Reserved Stop Mode Action in stop mode. Manual Mode Action in Manual mode.

  • Page 35: Defined Combination Output

    HGM9560 BUS TIE MAINS PARALLEL UNIT 8.2.1 DEFINED COMBINATION OUTPUT Defined combination output is composed by 3 parts, condition output S1 or S2 and condition output S3. S1 or S2 is TRUE, while S3 is TRUE, Defined combination output is outputting;...

  • Page 36: Defined Contents Of Programmable Input Ports

    HGM9560 BUS TIE MAINS PARALLEL UNIT 8.3 DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS (ALL ACTIVE WHEN CONNECT TO GRAND (B~)) Form 3 Type Description Including following functions, Indication: indicate only, not warning or shutdown. Warning: warn only, not shutdown. Trip and stop: alarm, generator unloads and shutdown...
  • Page 37 HGM9560 BUS TIE MAINS PARALLEL UNIT Reserved Reserved All shutdown alarms are prohibited except emergence Inhibit Alarm Stop stop.(Means battle mode) Aux Instrument Mode All outputs are prohibited in this mode. Reserved Controller will set maintenance time and date as default Reset Maintenance when input is active.

  • Page 38: Parameters Setting

    HGM9560 BUS TIE MAINS PARALLEL UNIT 9 PARAMETERS SETTING CAUTION: Please change the controller parameters when generator is in standby mode only (e. g. configurable input, configurable output, various delay), otherwise, alarming to stop and other abnormal conditions may happen.

  • Page 39: Commissioning

    3) Set each genset (e.g. HGM9510) as auto mode. 4) Set the HGM9560 controller as manual mode, when the mains is normal, perform mains switch close/open test and check if the mains switch is normal; then open the mains switch if it is ok.

  • Page 40: Mains Parallel

    HGM9560 BUS TIE MAINS PARALLEL UNIT 11 MAINS PARALLEL 11.1 BUS CONTROL MODE Output preset active power, reactive power and power factor. HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013-12-30 Version 1.0 Page 40 of 51...

  • Page 41: Mains Control Mode

    HGM9560 BUS TIE MAINS PARALLEL UNIT 11.2 MAINS CONTROL MODE If the power value is set as a positive number, when the mains input increases above the power setpoint, the generator bus will supply the extra load in order to maintain the mains input at the predefined level (mains peak lopping mode).

  • Page 42: Load Takeover Mode

    HGM9560 BUS TIE MAINS PARALLEL UNIT 11.3 LOAD TAKEOVER MODE HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013-12-30 Version 1.0 Page 42 of 51...

  • Page 43: Amf Mode

    HGM9560 BUS TIE MAINS PARALLEL UNIT 11.4 AMF MODE Automatic mains failure mode. No-break return to mains supply. HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013-12-30 Version 1.0 Page 43 of 51...

  • Page 44: Island Mode

    HGM9560 BUS TIE MAINS PARALLEL UNIT 11.5 ISLAND MODE HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013-12-30 Version 1.0 Page 44 of 51...

  • Page 45: Typical Diagram

    HGM9560 BUS TIE MAINS PARALLEL UNIT 12 TYPICAL DIAGRAM HGM9560 Typical Diagram HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013-12-30 Version 1.0 Page 45 of 51...

  • Page 46: Typical Application

    HGM9560 BUS TIE MAINS PARALLEL UNIT 13 TYPICAL APPLICATION Single Set Communication Note: Bus CT is a non-issue for single set communication and the bus power can be obtained from MSC communication; therefore the users can disable it. HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013-12-30 Version 1.0...
  • Page 47 HGM9560 BUS TIE MAINS PARALLEL UNIT MultiSet Communication Note: Bus CT is important for multi set communication, so make sure that it is soundly connected. HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013-12-30 Version 1.0 Page 47 of 51...

  • Page 48: Installation

    AC Input Current input of HGM9560 controller must be connected to outside current transformer. And the current transformer’s secondary side current must be 5A. At the same time, the phases of current transformer and input voltage must correct.
  • Page 49 HGM9560 BUS TIE MAINS PARALLEL UNIT Withstand Voltage Test CAUTION! When controller had been installed in control panel, if need the high voltage test, please disconnect controller’s all terminal connections, in order to prevent high voltage into controller and damage it.

  • Page 50: Usb

    HGM9560 BUS TIE MAINS PARALLEL UNIT 15 USB Users can set the controller’s parameters and monitor the controller’s status via the test software which provided by Smartgen company. The connection way between PC and controller as following: HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013-12-30 Version 1.0...

  • Page 51: Fault Finding

    HGM9560 BUS TIE MAINS PARALLEL UNIT 16 FAULT FINDING Symptoms Possible Solutions Check starting batteries; Controller no response with Check controller connection wirings; power. Check DC fuse. Check related switch and its connections according to the Shutdown Alarm in running information on LCD;...

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