Related Manuals for Smartgen HGM6110U
Summary of Contents for Smartgen HGM6110U
- Page 1 HGM6100U Series Automatic Control Controllers (HGM6110U/6110UC/6120U/6120UC) USER MANUAL Smartgen Technology...
- Page 2 All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder. Smartgen Technology reserves the right to change the contents of this document without prior notice. Software Version...
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Page 3: Table Of Contents
HGM6100U Series Automatic Control Module Contents SUMMARY ..................4 PERFORMANCE AND CHARACTERISTICS ........5 SPECIFICATION ................7 OPERATION ..................8 4.1 KEYS DSCRIPTION ..................8 4.2 CONTROLLER PANEL ..................9 4.3 AUTOMATIC START/STOP OPERATION ............10 4.4 MANUAL START/STOP OPERATION ............12 PROTECTION .................. -
Page 4: Summary
HGM6100U Series Automatic Control Module 1 SUMMARY HGM6100U series automatic controller, integrating digital, intelligent and network techniques, is used for automatic control and monitoring system of genset. It can carry out functions of automatic start/stop, data measurement, alarm protection and three “remote”... -
Page 5: Performance And Characteristics
HGM6100U Series Automatic Control Module 2 PERFORMANCE AND CHARACTERISTICS HGM6100U controller has four variants: HGM6110U/6110UC: Automatic Start Module, it controls generator to start/stop by remote start signal; HGM6120U/6120UC: Based on HGM6110U/6110UC, it adds mains AC monitoring and mains/generator automatic switching control (AMF), especially suitable for the automation system composed by mains and genset. - Page 6 HGM6100U Series Automatic Control Module Temp. (WT), ° C/ ° F both are displayed Oil pressure (OP), kPa/Psi/Bar are all displayed Fuel level (FL), Speed (SPD), Battery Voltage (VB), Charger Voltage (VD), Hours counter (HC) can accumulate Max. 999999 hours. Start times can accumulate Max.999999 times.
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Page 7: Specification
HGM6100U Series Automatic Control Module 3 SPECIFICATION Items Contents Working Voltage DC8.0V to DC35.0V, continuous <3W(Standby mode: ≤2W) Power Consumption AC System 3P4W AC15V - AC360 V (ph-N) 3P3W AC30V - AC620 V (ph-ph) 1P2W AC15V - AC360 V (ph-N) 2P3W AC15V - AC360 V (ph-N) AC Alternator Frequency... -
Page 8: Operation
HGM6100U Series Automatic Control Module 4 OPERATION 4.1 KEYS DSCRIPTION Can stop generator under Manual/Auto mode; Can reset shutdown alarm; Press this key at least 3 seconds to test Stop/ Reset panel indicators are OK or not(lamp test); During stopping process, press this key again can stop generator immediately. -
Page 9: Controller Panel
HGM6100U Series Automatic Control Module 4.2 CONTROLLER PANEL HGM6110UC Panel Indicators HGM6120UC Panel Indicators HGM6100U Automatic Genset Controller ISSUE 2014-10-28 Version 1.2 Page 9 of 39... -
Page 10: Automatic Start/Stop Operation
HGM6100U Series Automatic Control Module 4.3 AUTOMATIC START/STOP OPERATION Auto mode is activated by pressing the , LED indicator beside the button is illuminating which confirms this action. Starting Sequence, 1) HGM6120UC: When mains is abnormal (over/under voltage, lack of phase), enter into “Mains Abnormal Delay”... - Page 11 HGM6100U Series Automatic Control Module 3) When “Stop Delay” is over, genset enters into “Cooling Delay”. Closing relay is disconnected. After switch “Transfer Rest Delay”, closing relay is outputting, mains is taking load, generator indicator eliminates while mains indicator illuminates. 4) When entering “Stop Idle Delay”, idle relay is energized to output.
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Page 12: Manual Start/Stop Operation
HGM6100U Series Automatic Control Module 4.4 MANUAL START/STOP OPERATION 1) HGM6120UC, Auto Mode is active when press and its indicator illuminates. , then controller enters into “Manual Test Mode” and its indicator is Press illuminating. Under both of the modes, press to start genset, it can automatically detect crank disconnect and accelerate to high speed running. -
Page 13: Protection
HGM6100U Series Automatic Control Module 5 PROTECTION 5.1 WARNINGS When controller detects the warning signal, the genset only alarm and not stop. The alarms are displayed in LCD. Warnings as following, Items Description When the speed of genset is 0 and speed loss delay is 0, Loss Of Speed controller will send warning alarm signal and it will be Signal... - Page 14 HGM6100U Series Automatic Control Module Items Description displayed in LCD. When maintenance action type is set as “Not used”, maintenance alarm reset. HGM6100U Automatic Genset Controller ISSUE 2014-10-28 Version 1.2 Page 14 of 39...
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Page 15: Shutdown Alarms
HGM6100U Series Automatic Control Module 5.2 SHUTDOWN ALARMS When controller detects shutdown alarm, it will send signal to open switch and stop genset. The alarms are displayed in LCD. Shutdown alarms as following, Items Description When controller detects emergency stop signal, it will send Emergency Stop a stop alarm signal and it will be displayed in LCD. - Page 16 HGM6100U Series Automatic Control Module Items Description When sensor hasn’t connected to corresponding port, Temp. Sensor controller will send shutdown alarm signal and it will be Open Circuit displayed in LCD. Pressure When sensor hasn’t connected to corresponding port, Sensor Open controller will send shutdown alarm signal and it will be Circuit...
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Page 17: Connections
HGM6100U Series Automatic Control Module 6 CONNECTIONS Compared with HGM6120UC, HGM6110UC doesn’t have 3-phase input terminal of mains voltage. The back panel of HGM6110UC and HGM6120UC is as below. Descriptions of terminal connection as following, Function Cable Size Description DC input B- 2.5mm Connected to negative of starter battery Connected to positive of starter battery. - Page 18 HGM6100U Series Automatic Control Module Function Cable Size Description volt-free contact output 16 A rated Aux. Relay Output 4 2.5mm Charging Generator D+ Connect to D+ (WL) terminal. If without, 1.0mm Input the terminal is not connected. Speed sensor input Connected to Speed sensor, shielding Speed sensor input, B- 0.5mm...
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Page 19: Parameter Range And Definition
HGM6100U Series Automatic Control Module Function Cable Size Description Connect to mains N-wire, HGM6110UC Mains N1 Input 1.0mm without. RS485 Common Impedance-120Ω shielding wire Ground recommended, its single-end connect RS485 - 0.5mm with ground. RS485+ 0.5mm Ground connected is Configurable Input 4 1.0mm active (B-) Reference... -
Page 20: Parameter Content And Range Table (Table 1)
HGM6100U Series Automatic Control Module PARAMETER RANGE AND DEFINITION 7.1 PARAMETER CONTENT AND RANGE TABLE (TABLE 1) Items Range Default Description Mains Normal The delay from abnormal to (0-3600)s Delay normal or from normal to abnormal. It used for ATS Mains Abnormal (automatic transfer switch) - Page 21 HGM6100U Series Automatic Control Module Items Range Default Description Idle running time of genset Start Idle Time (0-3600)s when starting. Warming time between Warming Up Time (0-3600)s genset switch on and high speed running. Time cooling before Coolant Time (3-3600)s stopping.
- Page 22 HGM6100U Series Automatic Control Module Items Range Default Description When generator frequency is Under Frequency lower than the point (not (0-75.0)Hz 45.0 shutdown equal to 0) for 10s, shutdown alarm signal is sent. When generator’s frequency Over Frequency over point (0-75.0)Hz 57.0 shutdown...
- Page 23 HGM6100U Series Automatic Control Module Items Range Default Description When generator battery voltage is under the point and Battery Under (4-30)V remains for 20s, battery under Voltage voltage signal is active. it only warn but not shutdown CT Rate (5-6000)/5 Current transformer rate Rated current of generator, Full Load Current...
- Page 24 HGM6100U Series Automatic Control Module Items Range Default Description Aux. Input (0-20.0)s Delay Factory default: Low fuel level Aux. Input 4 (0-15) warn Aux. Input (0-1) Factory default: close Active Aux. Input (0-20.0)s Delay Factory default: Low coolant Aux. Input 5 (0-15) level warn Aux.
- Page 25 HGM6100U Series Automatic Control Module Items Range Default Description Pressure Sensor (0-9) Select Liquid Level (0-5) Sensor Select Number of magnetic poles, used for calculating rotating Poles Number (2-32) speed of generator without speed sensor. Temp. Sensor Open Circuit (0-2) Action 0: Indication;...
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Page 26: Programmable Output 1-4 Table (Table 2)
HGM6100U Series Automatic Control Module 7.2 PROGRAMMABLE OUTPUT 1-4 TABLE (TABLE 2) Items Description Not Used Output is disabled when this item is selected. Including all shutdown alarm and warning alarm. When a warning alarm occurs, the alarm won’t Common Alarm self-lock;... -
Page 27: Programmable Input 1-5 Table
HGM6100U Series Automatic Control Module 7.3 PROGRAMMABLE INPUT 1-5 TABLE (ALL IS ACTIVE WHEN CONNECT TO GROUND (B-) (TABLE 3) Items Description Not Used High Temp. Alarm If the signal is active after safety run on delay over, genset will immediately alarm to shutdown. Low OP Alarm Only warn, not shutdown. -
Page 28: Sensor Selection (Table 4)
HGM6100U Series Automatic Control Module 7.4 SENSOR SELECTION (TABLE 4) Items Content Description 0 Not used 1 Defined Resistance Type 2 VDO 3 SGH(Huanghe sensor) Defined input resistance Temperature 4SGD(DongKang sensor) range is 0Ω~6000Ω, factory Sensor 5 CURTIS default is SGX sensor. 6 DATCON 7 VOLVO-EC 8 SGX... -
Page 29: Conditions Of Crank Disconnect (Table 5)
HGM6100U Series Automatic Control Module 7.5 CONDITIONS OF CRANK DISCONNECT (TABLE 5) Content Magnetic pickup sensor Generator Magnetic pickup sensor + Generator Magnetic pickup sensor + Oil pressure Generator + Oil pressure Generator + Magnetic pickup sensor + Oil pressure 1) There are 3 kinds of crank disconnect conditions. -
Page 30: Parameter Setting
HGM6100U Series Automatic Control Module 8 PARAMETER SETTING After controller powered on, press to enter into the parameters setting menu: 1) Parameters Setting 2) Information 3) Language 1) Parameters Setting "1234" can set the part of the items in Table 1 during inputting password,; "0318" can set all items in Table 1. - Page 31 HGM6100U Series Automatic Control Module 3) Language User may select display language as Chinese, English, Spanish and Russian. 4) LCD contract Press ) can adjust LCD contract. Adjustment range is 0-7. Note: Pressing key at any time will exit the editor and back to main interface. HGM6100U Automatic Genset Controller ISSUE 2014-10-28 Version 1.2...
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Page 32: Sensor Setting
HGM6100U Series Automatic Control Module 9 SENSOR SETTING 1) When choosing sensor, standard of sensor curve will be needed. If temperature sensor is set as SGH (120º C resistor type), sensor curve should be SGH (120 resistor type); If it is set as SGD (120º C resistor type), sensor curve should be SGD curve. -
Page 33: Commissioning
ATS and make genset take load. If it not likes this, please check connections of ATS according to this manual. 9) If there are any other questions, please contact Smartgen’s service. HGM6100U Automatic Genset Controller ISSUE 2014-10-28 Version 1.2... -
Page 34: Typical Application
HGM6100U Series Automatic Control Module 11 TYPICAL APPLICATION HGM6110UC Typical Application Diagram HGM6120UC Typical Application Diagram HGM6100U Automatic Genset Controller ISSUE 2014-10-28 Version 1.2 Page 34 of 39... - Page 35 HGM6100U Series Automatic Control Module Single Phase 2 Wire 2 Phase 3 Wire Note: Recommend that the output of crank and Fuel expand high capacity relay. HGM6100U Automatic Genset Controller ISSUE 2014-10-28 Version 1.2 Page 35 of 39...
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Page 36: Installation
HGM6100U Series Automatic Control Module 12 INSTALLATION 12.1 FIXING CLIPS The module is held into the panel fascia using the supplied fixing clips. 1) Withdraw the fixing clip screw (turn anticlockwise) until it reaches proper position. 2) Pull the fixing clip backwards (towards the back of the module) ensuring four clips are inside their allotted slots. -
Page 37: Overall Dimension And Panel Cutout
HGM6100U Series Automatic Control Module 12.2 OVERALL DIMENSION AND PANEL CUTOUT 1) Battery Voltage Input HGM6100U series controller can be applicable to (8~35) VDC battery voltage. Battery negative must be reliably connected to engine shell. The connection between controller power and battery should not be less than 2.5mm . - Page 38 HGM6100U Series Automatic Control Module Note: A. ICOM must connect to battery cathode of the controller. B. When there is load current, open circuit is inhibited in the CT secondary side. 5) Dielectric Strength test When the controller has been installed in the control panel, during the test please disconnect all the terminals in case high voltage damages the controller.
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Page 39: Fault Finding
HGM6100U Series Automatic Control Module 13 FAULT FINDING Symptoms Possible Solutions Check starting battery; Controller Inoperative Check connections of controller. Check the DC fuse. Check if water/cylinder temperature too high. Genset Stops Check alternator voltage. Check the DC fuse. Check if an emergency stop button is fitted; Ensure battery positive is connected to the emergency stop Emergency Stop input.