Related Manuals for Smartgen HGM400 Series
Summary of Contents for Smartgen HGM400 Series
- Page 1 HGM400 Series Genset Controller (HGM410/HGM420) USER MANUAL ZHENGZHOU SMARTGEN TECHNOLOGY CO.,LTD...
- Page 2 All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder. Smartgen Technology reserves the right to change the contents of this document without prior notice.
- Page 3 2014-08-28 Some functions are added. 2015-05-27 Modify the description of output raise/drop speed. This manual is suitable for HGM400 series controller only. Clarification of notation used within this publication. SYMBOL INSTRUCTION Highlights an essential element of a procedure to ensure NOTE correctness.
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Page 4: Table Of Contents
CONTENTS OVERVIEW..................5 PERFORMANCE AND CHARACTERISTICS ........6 SPECIFICATION ................8 OPERATION ..................9 4.1 PUSHBUTTONS ....................9 4.2 INDICATOR LIGHT ..................10 4.3 AUTOMATIC START/STOP OPERATION ............11 4.4 MANUAL START/STOP OPERATION ............12 PROTECTION ................. 13 5.1 WARNINGS ....................13 5.2 SHUTDOWN ALARM .................. -
Page 5: Overview
All parameters can be configured from front panel or through programmable interface (USB to LINK, SG72 adaptor produced by Smartgen is recommended) via PC. It can be widely used in all types of automatic genset control system with compact structure, advanced circuits, simple connections and high reliability. -
Page 6: Performance And Characteristics
HGM400 Series Genset Controller User Manual 2 PERFORMANCE AND CHARACTERISTICS HGM400 series controller has two types: HGM410: ASM (Automatic Start Module)，it controls generator to start/stop by remote signal; HGM420: AMF (Auto Mains Failure), updates based on HGM410, moreover, has mains electric quantity monitoring and mains/generator automatic transfer control function, especially for automatic system composed by generator and mains. - Page 7 HGM400 Series Genset Controller User Manual Fuel Level (FL) % (Unit) Engine Speed (RP) RPM (Unit) Battery Voltage (VB) V (unit) Charger Voltage (VD) V (unit) Hours Counter (HC): Max. 999999 hours Start times: Max.999999 times Control & Protection: automatic start/stop of the genset, ATS(Auto Transfer Switch) control with perfect fault indication and protection function;...
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Page 8: Specification
HGM400 Series Genset Controller User Manual 3 SPECIFICATION Items Contents Working Voltage DC8. 0V to 35. 0V, Continuous Power Supply. <3W(Standby mode: ≤2W) Overall Consumption AC voltage Input: 3 Phase 4 Wire AC15V - AC360V (ph-N) 2 Phase 3 Wire... -
Page 9: Operation
HGM400 Series Genset Controller User Manual 4 OPERATION 4.1 PUSHBUTTONS Stop running generator in Auto/Manual mode; In case of alarm condition, pressing the button will reset alarm; Stop/ Reset In stop mode, pressing and holding the button for 3 seconds will test indicator lights (lamp test);... -
Page 10: Indicator Light
HGM400 Series Genset Controller User Manual 4.2 INDICATOR LIGHT HGM410 Panel Indicators HGM420 Panel Indicators HGM400 Series Genset Controller ISSUE 2015-05-27 Version 1.6 Page 10 of 44... -
Page 11: Automatic Start/Stop Operation
HGM400 Series Genset Controller User Manual 4.3 AUTOMATIC START/STOP OPERATION Auto mode is selected by pressing the button; a LED besides the button will illuminate to confirm the operation. Auto Start Sequence, 1) HGM420: when mains is abnormal (over/under voltage, loss of phase), enter into “Mains Abnormal Delay”... -
Page 12: Manual Start/Stop Operation
HGM400 Series Genset Controller User Manual black and Fail to Start fault will be displayed. 7) In case of successful crank attempt, the “Safety On” timer is activated, allowing Low Oil Pressure, High Temperature, Under speed, Charge Alternator Failure and Auxiliary inputs (configured) to stabilise without triggering the fault. -
Page 13: Protection
HGM400 Series Genset Controller User Manual running, controller can effectively protect genset to stop (detail procedures please refer to No.4~9 of Auto start sequence). Under Manual Mode , if mains normal, load breaker won’t transfer; if mains abnormal, load breaker will transfer to generator. - Page 14 HGM400 Series Genset Controller User Manual When the controller detects that the genset current has Over exceeded the pre-set value and the over current delay has Current expired, it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD.
- Page 15 HGM400 Series Genset Controller User Manual When the controller detects that the level sensor is open circuit and the action select “Warn”, it will initiate a warning Level Sensor Open alarm and the corresponding alarm information will be displayed on LCD.
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Page 16: Shutdown Alarm
HGM400 Series Genset Controller User Manual 5.2 SHUTDOWN ALARM When controller detects shutdown alarm, it will send signal to open breaker and shuts down generator. The alarm information will be displayed on LCD. Shutdown alarms as following: Items Description When the controller detects that the emergency shutdown... - Page 17 HGM400 Series Genset Controller User Manual Items Description LCD. When the controller detects that the generator speed has fallen below the pre-set value, it will initiate a shutdown alarm Under Speed and the corresponding alarm information will be displayed on LCD.
- Page 18 HGM400 Series Genset Controller User Manual Items Description open circuit and the action select “Shutdown”, it will initiate a Open shutdown alarm and the corresponding alarm information will be displayed on LCD. When the controller detects that the oil pressure sensor is open circuit and the action select “Shutdown”, it will initiate a...
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Page 19: Connections
HGM400 Series Genset Controller User Manual 6 CONNECTIONS Compared with HGM420, HGM410 has no Mains AC Voltage input terminals. The rear panel of HGM410 and HGM420 is as below. HGM400 Series Genset Controller ISSUE 2015-05-27 Version 1.6 Page 19 of 44... - Page 20 HGM400 Series Genset Controller User Manual Description of terminal connections: Cable Function Description Size Connected with negative starter 1.5mm battery. power supply. Connected with positive of starter battery. If wire length is 1.5mm over 30m, better to double wires in parallel.
- Page 21 HGM400 Series Genset Controller User Manual Cable Function Description Size active (B-); Can be used as Config. Sensor. Connect Engine Temperature 1.0mm temperature/cylinder Sensor resistance sensor. Table 4 Connect to oil pressure Oil Press Sensor 1.0mm resistance sensor. Outside connected to secondary coil of Current IA 1.5mm...
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Page 22: Definition And Range Of Parameters
HGM400 Series Genset Controller User Manual Cable Function Description Size is recommended) (HGM410 without) Connected to N-wire of mains (HGM410 Mains AC Voltage N1 1.0mm without) NOTE: LINK interface is parameters programmable interface that can be programmed by PC using an SG72 adapter. If there is need to remote control the genset, please use the SG485 module produced by our company. -
Page 23: Parameter Contents And Range (Table 1)
HGM400 Series Genset Controller User Manual 7.1 PARAMETER CONTENTS AND RANGE (TABLE 1) Items Range Default Description Mains Normal (0-3600)s The time from mains abnormal to Delay normal from normal abnormal; suitable Mains Abnormal (0-3600)s (automatic transfer switch). Delay When mains voltage has fallen... - Page 24 HGM400 Series Genset Controller User Manual Items Range Default Description Alarms for low oil pressure, high temperature, under speed, under Safety On Delay (1-60)s frequency/voltage, charge failure are inactive. Idle running time of genset when Start Idle Time (0-3600)s starting.
- Page 25 HGM400 Series Genset Controller User Manual Items Range Default Description When generator voltage has fallen below the set value and the “Gen abnormal delay” Generator Under (30-620)V expired, Gen Under Voltage is Voltage active. When set the value as 30V, the controller does not detect under voltage signal.
- Page 26 HGM400 Series Genset Controller User Manual Items Range Default Description When external pressure sensor value falls below this set value, “Low Oil Pressure” timer is initiated. Detecting only after safety on delay has expired. If Low Oil Pressure (0-400)kPa the set value is 0, low oil...
- Page 27 HGM400 Series Genset Controller User Manual Items Range Default Description Current Trans. (5-6000)/5 The ratio of external CT Generator’s rated current, used Full Load Current (5-6000)A Rating for load over current calculating. When the load current has Over Current exceeded the set value, “over...
- Page 28 HGM400 Series Genset Controller User Manual Items Range Default Description Aux. Input (0-20.0)s Delay Aux. Input 4 (0-15) Factory default: Fuel Level Warn Aux. Input (0-1) Factory default: Close to active Active Aux. Input (0-20.0)s Delay 0: Stop Mode Power On Mode...
- Page 29 HGM400 Series Genset Controller User Manual Items Range Default Description Factory default: when config. sensor value higher/lower than Config. Sensor the set value (particular case (0-1) Inhibit depends on the sensor type), shutdown alarm is initiated. Note 2 0: 3P4W; 1: 2P3W...
- Page 30 HGM400 Series Genset Controller User Manual Items Range Default Description When the liquid level of the external sensor falls below the set value, “Low Fuel Level” timer Low Fuel Level (0-100)% is initiated. (this only concerns Warn fuel level sensor and does not...
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Page 31: Programmable Output 1-5 (Table 2)
HGM400 Series Genset Controller User Manual 7.2 PROGRAMMABLE OUTPUT 1-5 (TABLE 2) Items Description Output port is deactivated when “Not Used” is selected. Not Used Include all shutdown alarms and warning alarms. When there is warning alarm only, it is not self-lock; when a... -
Page 32: (Table 3)
HGM400 Series Genset Controller User Manual 7.3 PROGRAMMABLE INPUT TABLE (ACTIVE WHEN CONNECT GND (B-) (TABLE 3) Items Description Not Used High Temperature If these signals are active after safety on delay, Input shutdown alarm will be immediately initiated. Pressure Warning Input Only warning and not stops if this input is active. - Page 33 HGM400 Series Genset Controller User Manual Items Description buttons are inactive. When input active, enter into auto mode automatically, panel buttons and local operation are Manual/Auto Switch inactive; When input is inactive, enter into manual mode automatically, remote operation is inhibited.
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Page 34: Sensor Select (Table 4)
HGM400 Series Genset Controller User Manual 7.4 SENSOR SELECT (TABLE 4) Content Description 0 Not used 1 User Defined Resistive Type 2 VDO 3 SGH(Huanghe sensor) Defined resistive range is Temperature (0~6000)Ω, default is SGX 4 SGD(Dongkang sensor) Sensor 5 CURTIS sensor. -
Page 35: Conditions Of Crank Disconnect (Table 5)
HGM400 Series Genset Controller User Manual 7.5 CONDITIONS OF CRANK DISCONNECT (TABLE 5) Content Magnetic pickup Generator Frequency Magnetic pickup + Generator Frequency Magnetic pickup + Oil pressure Generator Frequency + Oil pressure Generator Frequency + Magnetic pickup + Oil pressure 1. -
Page 36: Parameters Setting
HGM400 Series Genset Controller User Manual 8 PARAMETERS SETTING Start the controller, then press to enter into the parameters setting menu, see fig 1 below: 1 Set Parameters Fig1 2 Information 3 Language 4 Mode Select Parameters Setting When entering password interface, inputting “1234” can set part of the parameter while “0318”... -
Page 37: Sensor Setting
HGM400 Series Genset Controller User Manual previous setting menu. 9 SENSOR SETTING 1) When reselect sensors, the sensor curve will be transferred into the standard value. For example, if temperature sensor is SGH (120°C resistor type), its sensor curve is SGH (120°C resistor type); if select the SGD (120°C resistor type), the temperature sensor curve is SGD curve. -
Page 38: Commissioning
ATS transfer into generator load. If not like this, please check ATS’ wires connection according to this manual. 8. If there is any other question, please contact Smartgen’s service. HGM400 Series Genset Controller ISSUE 2015-05-27 Version 1.6... -
Page 39: Typical Application
HGM400 Series Genset Controller User Manual 11 TYPICAL APPLICATION HGM410 Typical wiring diagram Note: Aux. Input 3 can be set as level sensor; Aux. Input 4 can be set as temperature sensor, oil pressure sensor or level sensor. HGM420 Typical wiring diagram... - Page 40 HGM400 Series Genset Controller User Manual Single Phase 2 Wire (HGM420) 2 Phase 3 Wire (HGM420) CAUTION! Expand relay with high capacity in start and fuel output is recommend. CAUTION! Expand relay must be used in mains/gen closed outputs. HGM400 Series Genset Controller ISSUE 2015-05-27 Version 1.6...
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Page 41: Installation
HGM400 Series Genset Controller User Manual CAUTION! Let its normally closed contact series connect between fuel relay output port and electromagnetic valve when you connect emergency stop button on the controller. Emergency stop alarm can be displayed if you configure one input port as “Emergency Shutdown”... -
Page 42: Overall Dimension And Panel Cutout
HGM400 Series Genset Controller User Manual 12.2 OVERALL DIMENSION AND PANEL CUTOUT 1) Battery Voltage Input HGM400 Series Genset Controller ISSUE 2015-05-27 Version 1.6 Page 42 of 44... - Page 43 HGM400 Series Genset Controller User Manual HGM400 series controller can suit for widely range of battery voltage DC(8~35)V. Negative of battery must be connected with the engine shell. The diameter of wire which from power supply to battery must be over 1.5mm .
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Page 44: Fault Finding
HGM400 Series Genset Controller User Manual please disconnect controller’s all terminal connections, in order to prevent high voltage into controller and damage it. 13 FAULT FINDING Symptom Possible Remedy Check starting batteries; Controller response Check controller connection wirings; with power.