Gear Shift Lever Case Assembly Removal And Installation - Suzuki GRAND VITARA 2005 Service Manual

Gear Shift Lever Case Assembly Removal and
Installation
Removal
1) Dismount transmission assembly referring to
"Manual Transmission Assembly Dismounting and
Remounting: "
2) Remove gear shift lever case assembly (1) from
transmission adapter case.
Installation
NOTE
• Install gear shift lever case to transmission
adapter case without using sealant for
functional check.
• Install shift control lever and check to
make sure that it shifts smoothly
according to shift pattern as shown in the
figure.
1) Clean mating surface of both adapter case and gear
shift lever case (2), and uniformly apply sealant to
lever case as shown in figure by such amount that its
S5JB0B5206014
section is 1.5 mm (0.059 in.) in diameter, and then
mate it with gear shift lever case.
"A": Sealant 99000–31110 (SUZUKI Bond
No.1215)
2) Install lever case to adapter case, and then tighten
new lever case bolts (1) to specified torque.
Tightening torque
Gear shift lever front case bolt (a): 23 N·m (2.3
1
kgf-m, 17.0 lb-ft)
I5JB0B520013-01
1, (a)
3) Remount transmission assembly referring to
"Manual Transmission Assembly Dismounting and
Remounting: "
I5JB0A520010-01
Manual Transmission/Transaxle:
"A"
5B-12
2
I5JB0B520014-02