Manitowoc Grove TMS800E13 Operator's Manual
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Manitowoc Grove TMS800E13 Operator's Manual

Manitowoc Grove TMS800E13 Operator's Manual

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© 2014 Manitowoc
Published 6-20-2014, Control # 516-01
OPERATOR MANUAL
Supplement
Crane Warm-up Procedures
!
An untrained operator subjects himself and others to death or
serious injury. Do not operate this crane unless:
•
You are trained in the safe operation of this crane.
responsible for qualifying personnel.
•
You read, understand, and follow the safety and operating
recommendations contained in the crane manufacturer's manuals and
load charts, your employer's work rules, and applicable government
regulations.
•
You are sure that all safety signs, guards, and other safety features are
in place and in proper condition.
•
The Operator Manual and Load Chart are in the holder provided on
crane.
DANGER
Manitowoc is not

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  • Page 1 An untrained operator subjects himself and others to death or serious injury. Do not operate this crane unless: • You are trained in the safe operation of this crane. Manitowoc is not responsible for qualifying personnel. • You read, understand, and follow the safety and operating recommendations contained in the crane manufacturer’s manuals and...
  • Page 2 SECTION CONTENTS Crane Warm-up Procedures......... . . 1 Engine.
  • Page 3 Lubrication section of your crane’s Operator Manual, by contacting your local Setup the crane on outriggers. Manitowoc distributor, or by contacting Manitowoc Crane Engage the transmission and allow it to run at idle until Care directly).
  • Page 4 If there is any unusual sound coming from the crane’s hydraulic pumps or motors, stop the operation Axles and engine immediately and contact a Manitowoc distributor. NOTE: For National Crane axle warm-up procedures, refer to chassis manufacturer’s manual.
  • Page 5 Grove TMS800E13 Operator Manual...
  • Page 7 An untrained operator subjects himself and others to death or serious injury. Do not operate this crane unless: • You are trained in the safe operation of this crane. Manitowoc is not responsible for qualifying personnel. • You read, understand, and follow the safety and operating recommendations contained in the crane manufacturer’s manuals and...
  • Page 8 CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. CALIFORNIA PROPOSITION 65 WARNING Battery posts, terminals, and related accessories contain chemical lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 9: Table Of Contents

    TMS800E13 OPERATOR MANUAL TABLE OF CONTENTS See end of this Manual for Alphabetical Index SECTION 1 ........Introduction General .
  • Page 10 TABLE OF CONTENTS TMS800E13 OPERATOR MANUAL Temperature Effects on Hydraulic Cylinders ....... . 2-23 Model Specific Information .
  • Page 11 TMS800E13 OPERATOR MANUAL TABLE OF CONTENTS Checking the Transport Condition ........4-10 Jib Erecting and Stowing Procedure .
  • Page 12 TABLE OF CONTENTS TMS800E13 OPERATOR MANUAL Instructions ............6-1 Alphabetical Index .

  • Page 13: Section 1

    TMS800E13 OPERATOR MANUAL INTRODUCTION SECTION 1 INTRODUCTION SECTION CONTENTS General ........1-1 New Owner .

  • Page 14: New Owner

    Outrigger Float Outrigger Jack Cylinder NEW OWNER If you are the new owner of a Manitowoc crane, please register it with Manitowoc Crane Care so we have the ability c o n t a c t y o u i f t h e n e e d a r i s e s .
  • Page 15 TMS800E13 OPERATOR MANUAL INTRODUCTION Left Side View FIGURE 1-1 continued GROVE Published 02-06-2014, Control # 495-00...
  • Page 16 INTRODUCTION TMS800E13 OPERATOR MANUAL Right Side View FIGURE 1-1 continued Item Description Item Description Folding Jib Auxiliary Boom Nose Boom Carrier Cab Stinger Center Front Stabilizer Outrigger Stabilizer Cylinder Front Axles Removable Counterweights Outrigger Beam Auxiliary Hoist Outrigger Main Hoist Hydraulic Oil Cooler Boom Pivot Rear Axles...

  • Page 17: Section 2

    TMS800E13 OPERATOR MANUAL SAFETY INFORMATION SECTION 2 SAFETY INFORMATION SECTION CONTENTS Safety Messages......2-1 Maintenance.

  • Page 18: General

    ACCIDENTS Following any accident or damage to equipment, the WARNING Manitowoc dealer must be immediately advised of the Identifies hazards that may result in death or serious incident and consulted on necessary inspections and injury if the message is ignored.

  • Page 19: Operator's Qualifications

    TMS800E13 OPERATOR MANUAL SAFETY INFORMATION No personnel shall be allowed to climb onto the crane or Refer to the Parts Manual for this crane for the locations of all enter the crane cab or operator’s station unless performance safety decals. of their duties require them to do so, and then only with You must be familiar with the regulations and standards knowledge of the operator or other qualified person.

  • Page 20: Operational Aids

    (HCAS), a safe load indicator (SLI), or the designated person responsible for supervising the an EKS5; Manitowoc refers to these systems as a rated lifting operations shall establish procedures for capacity limiter (RCL) throughout its Operator’s and Service determining load weights and shall ascertain that the Manuals.

  • Page 21: Work Area Definition System (Wads) (If Equipped)

    TMS800E13 OPERATOR MANUAL SAFETY INFORMATION Two-blocking is more likely to occur when both the main and preventing this condition. An Anti-Two-Block System is auxiliary hoist lines are reeved over the main boom nose and intended to assist the operator in preventing dangerous two- b o o m e x t e n s i o n n o s e r e s p e c t i v e l y.

  • Page 22: Load Charts

    SAFETY INFORMATION TMS800E13 OPERATOR MANUAL Use adequate cribbing under outrigger floats to distribute weight over a greater area. Check frequently for settling. Read and follow the following safety decal for cranes with center front stabilizers. KEEP THE BOOM SHORT. Swinging loads with a long line can create an unstable condition and possible structural failure of the boom.

  • Page 23: Lifting Operations

    SAFETY INFORMATION upon the direction from which the wind is blowing (e.g., wind a loss of control in handling the load. Manitowoc on the rear of the boom can result in decreased forward recommends that, if the wind speed (velocity) is between...

  • Page 24: Counterweight

    The crane is improperly operated. reached instability. The “balance point” for stability testing according to SAE and Manitowoc criteria is a condition of Do not rely on the crane’s tipping to determine your lifting loading wherein the load moment acting to overturn the capacity.

  • Page 25: Electrocution Hazard

    ELECTROCUTION HAZARD Electrocution Hazard! Thoroughly read, understand, and abide by all applicable Manitowoc cranes are not equipped with all features federal, state, and local regulations regarding operation of required to operate within OSHA 29CFR1926.1408, Table cranes near electric power lines or equipment.

  • Page 26: Set-Up And Operation

    SAFETY INFORMATION TMS800E13 OPERATOR MANUAL If the load, wire rope, boom, or any portion of the crane contacts or comes too close to an electrical power source, everyone in, on, and around the crane can be seriously injured or killed. Most overhead power lines are not insulated.

  • Page 27: Electrical Contact

    Much reliance is placed upon you, the operator, in selecting and properly setting the or replaced as authorized by your Manitowoc distributor or sensitivity of these devices. Manitowoc Crane Care.

  • Page 28: Environmental Protection

    29CFRI926.1431 for Construction. • NEVER permit anyone to ride loads, hooks, slings or Use of a Manitowoc crane to handle personnel is acceptable other rigging for any reason. provided: • NEVER get on or off a moving crane.

  • Page 29: Maintenance

    Manitowoc reminds crane owners to ensure that all safety Training and qualification of maintenance and repair decals are in place and legible. Manitowoc continues to urge personnel are crane owner’s responsibility. crane owners to upgrade their cranes with rated capacity...

  • Page 30: Lubrication

    • Controls should be properly tagged. Never operate the Use only the wire rope specified by Manitowoc as indicated crane if it is tagged-out nor attempt to do so until it is on the crane’s Load Chart. Substitution of an alternate wire...
  • Page 31 TMS800E13 OPERATOR MANUAL SAFETY INFORMATION • Any kinking, bird caging, crushing, corrosion, or other ASME and similar organizations. See the Service damage resulting in distortion of the rope structure. Manual for inspection procedures. • Rope that has been in contact with a live power line or When inspecting wire ropes and attachments, keep all has been used as a ground in an electric circuit (eg.

  • Page 32: Sheaves

    SAFETY INFORMATION TMS800E13 OPERATOR MANUAL • Operate the new rope - first through several cycles at upon the user’s experience and the demands of his l i g h t l o a d a n d t h e n t h r o u g h s e v e r a l c y c l e s a t application.

  • Page 33: Transporting The Crane

    TMS800E13 OPERATOR MANUAL SAFETY INFORMATION required, keep hands clear of the engine fan and other rough ground, may create a bouncing affect that can result in moving parts while performing maintenance. loss of control. If bouncing occurs, reduce travel speed. Be careful of hot surfaces and hot fluids when performing Death or serious injury could result from being crushed by maintenance on or around the engine.

  • Page 34: Work Practices

    Death or serious injury could result from improper system that have not been evaluated and approved by crane set up on outriggers. Manitowoc Crane Care. Be familiar with surface conditions and the presence of Do not step on surfaces on the crane that are not approved overhead obstructions and power lines.

  • Page 35: Lifting

    TMS800E13 OPERATOR MANUAL SAFETY INFORMATION Make sure all persons are away from the crane and the Ensure the wire rope is properly routed on the hook block Travel Select Lever is in the “N” (Neutral) position with the and boom nose and that all rope guards are in place. Parking Brake engaged before starting the engine.

  • Page 36: Hand Signals

    SAFETY INFORMATION TMS800E13 OPERATOR MANUAL Be sure the load is well secured and attached to the hook If the boom should contact an object, stop immediately and with rigging of proper size and in good condition. inspect the boom. Remove the crane from service if the boom is damaged.
  • Page 37 TMS800E13 OPERATOR MANUAL SAFETY INFORMATION GROVE Published 02-06-2014, Control # 495-00 2-21...

  • Page 38: Boom Extension

    However, Manitowoc recognizes that certain jobsite conditions may not permit the If applicable to your crane, frequently check all air tanks for boom and boom extension of a crane to be fully lowered to water in freezing weather.

  • Page 39: Temperature Effects On Hook Blocks

    TMS800E13 OPERATOR MANUAL SAFETY INFORMATION If applicable to your crane, always handle propane tanks approximately 7 3/4 in (see Table 2-2). A cylinder extended 5 according to the supplier’s instructions. f ee t in w h ic h t he o il co ol s 6 0° F w ou ld o n ly r et r ac t approximately 1 1/2 in.
  • Page 40 SAFETY INFORMATION TMS800E13 OPERATOR MANUAL Table 2-2: Boom Drift Chart (Cylinder length change in inches) Coeff. = 0.00043 (in / °F) STROKE Temperature Change (°F) (FT.) 0.26 0.52 0.77 1.03 1.29 1.55 1.81 2.06 2.32 2.58 0.52 1.03 1.55 2.06 2.58 3.10 3.61...

  • Page 41: Model Specific Information

    • Perform the inspections outlined in this publication for overloads up to 50%. • Stop operating the crane and contact Manitowoc Crane Care immediately for overloads of 50% and higher. NOTE: If your crane is equipped with CraneSTAR, an overload warning will be posted to the web site for review by the crane owner.

  • Page 42: Boom Inspection

    SAFETY INFORMATION TMS800E13 OPERATOR MANUAL Boom Inspection 9, 10 3, 4 9, 10 2-26 Published 02-06-2014, Control # 495-00...
  • Page 43 TMS800E13 OPERATOR MANUAL SAFETY INFORMATION Overload less than 25% Sheaves Inspect all for damage. Luffing Mechanism/ Inspect for damage/leaks. Cylinder Collar-wear Inspect all for damage. pads Overload from 25% to 49% Sheaves Inspect all for damage. Luffing Mechanism/ Inspect for damage/leaks. Cylinder Collar-wear Inspect all for damage.

  • Page 44: Superstructure Inspection

    SAFETY INFORMATION TMS800E13 OPERATOR MANUAL Superstructure Inspection 9, 10 2-28 Published 02-06-2014, Control # 495-00...
  • Page 45 TMS800E13 OPERATOR MANUAL SAFETY INFORMATION Overload less than 25% Lift Cylinder Inspect for leaking. Turntable See topic in Swing section of Check bolts for proper torque. Bearing Service Manual. See topic in Introduction section Wire Rope Inspect all for damage. of Service Manual.

  • Page 46: Carrier Inspection

    SAFETY INFORMATION TMS800E13 OPERATOR MANUAL Carrier Inspection 5, 6 2-30 Published 02-06-2014, Control # 495-00...
  • Page 47 TMS800E13 OPERATOR MANUAL SAFETY INFORMATION Overload less than 25% Stabilizer Inspect for leaking. Cylinders Outrigger Inspect for deformation and cracked welds. Pads Overload from 25% to 49% Stabilizer Inspect for leaking. Cylinders Outrigger Inspect for deformation and cracked welds. Pads Outrigger Inspect for deformation and cracked welds.
  • Page 48 SAFETY INFORMATION TMS800E13 OPERATOR MANUAL THIS PAGE BLANK 2-32 Published 02-06-2014, Control # 495-00...

  • Page 49: Section 3

    TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES SECTION 3 OPERATING CONTROLS AND PROCEDURES SECTION CONTENTS Carrier Cab ....... 3-1 Crane Travel Operation .
  • Page 50 Contact whether the crane is equipped with an ISX engine or a QSM Manitowoc Crane Care for appropriate service tool and files. engine. For units equipped with an ISX engine, the fuel level...
  • Page 51 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES turn sends a J1939 percent accelerator position message to Engine Coolant Temperature Indicator the engine ECM. The engine coolant temperature indicator (25) is located at NOTE: If crane is equipped with a hydraulic pump engage the top left side of the front console.

  • Page 52: Travel Controls And Indicators

    Contact Manitowoc Crane Care for necessary tools including alternator charge signal is missing, or the system battery diagnostic cable and software.
  • Page 53 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES indicates road speed in both km/hr (kilometers per hour) and crane parking brakes are applied. It is illuminated by a mph (miles per hour). pressure switch on the parking brake valve. The bottom of the indicator (if equipped with a trailing boom) Odometer illuminates red to warn the operator that the swing brake There is an odometer (16) located at the bottom of the...
  • Page 54 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL See View A See View B 6562 FIGURE 3-1 6560 View B Published 02-06-2014, Control # 495-00...
  • Page 55 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES 58 61 View A FIGURE 3-1 continued Item Description Item Description Dual Air Pressure Gauge Engine Brake High-Low Switch Tachometer Headlights Switch Left Turn Signal Indicator Engine Brake On/Off Switch Speedometer Engine Stop/Module Off Line Indicator Gauge Cluster (fuel, temperature, oil, volts) Engine Warning/Electrical Diagnostic Indicator Right Turn Signal Indicator...
  • Page 56 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Item Description CAUTION Throttle Pedal Do not operate cross-axle differential lock while crane wheels are spinning or at speeds over approximately 16 Engine ECM Diagnostic Connector km/h (10 mph). Release the throttle when locking or Transmission Shift Lever unlocking.

  • Page 57: Accessory Controls And Indicators

    TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Heater On/Off Switch (11) must be applied (control knob pulled out). If the Trailing Boom Trailer Emergency Brake Control is in the release The heater on/off switch (7) is located on the right side position (pushed in), the air brake system pressure will be console.
  • Page 58 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL the lever allows the steering column to be tilted, and pushing Dimmer Switch forward on the lever allows the steering column to be The dimmer switch (31) is located on the left bottom side of telescoped in and out.
  • Page 59 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES NOTE: A laptop computer with appropriate cable and Malfunction Indicator Lamp engine or electrical system software are required. The Malfunction Indicator Lamp (64) illuminates amber when there is an emission related system error. When this indicator illuminates have the crane serviced as soon as possible.
  • Page 60 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL 6563 Item Description Outrigger Control Panel Outrigger Beam Selector Switch Extend/Retract Switch Center Front Stabilizer Switch Stabilizer Selector Switch Bubble Level Emergency Stop Switch FIGURE 3-2 Published 02-06-2014, Control # 495-00 3-12...

  • Page 61: Additional Carrier Controls And Indicators

    TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Additional Carrier Controls and Indicators Stabilizer Selector Switches T h e Sta b i l iz e r S e l e ct o r s w it c h e s ( 5 ) w h e n u s e d i n NOTE: The following paragraphs describe the additional conjunction with the Extend/Retract switch (3) will control the...
  • Page 62 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL FIGURE 3-4 Item Description Item Description Engine RPM Engine Regen Inhibit Indicator Engine Coolant Temperature and High Coolant Park Brake Indicator Temperature Indicator Swing Brake Engaged Indicator Battery Voltage and Charge Indicator Emergency Stop (E-Stop) Indicator Fuel Level and Low Fuel Indicator Menu Selection Button Engine Oil Pressure and Low Oil Pressure...
  • Page 63 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Engine Coolant Temperature and High Coolant Engine MIL (Malfunction Indicator Lamp) (11) Temperature Indicator (2) For the ISX Engine Only (Not present otherwise). Controlled by the Engine ECM and turns amber when there is an The coolant temperature of the engine broadcasted by the ECM.
  • Page 64 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Center Front Stabilizer Overload Indicator (22) Crane Control Status Indicators (25) The lamp will turn on red if the overload pressure switch is The crane control status indicators located along the right- active high. hand side have three possible states: function disabled (gray), function inactive (blue), and function active (orange).
  • Page 65 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES The currently active selection will be highlighted orange. Menu Screen Once a selection is made, the display proceeds to the next The menu screen (Figure 3-5) allows the operator to view/ screen. In the case of the temperature units and brightness change presets, change temperature units and brightness control, the highlighted icon will turn from orange to green levels, view active faults, view the software versions, and...
  • Page 66 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Faults (4) ignition key is on. Once the key is cycled to off, the brightness level returns to its default state (80%). When the Selection of this icon will navigate the operator to the faults brightness icon (sun) is highlighted then selected, the icon screen, where the operator can view any active engine or turns green and the operator can now select whether to...
  • Page 67 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES which is the set of default values. If the ESC button is Load Presets Screen pressed at any time, no preset will be loaded and the The load presets screen (Figure 3-6) allows the operator to operator will be returned to the menu screen.
  • Page 68 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL clockwise (right)/counter-clockwise (left), main hoist raise/ Modify Presets Screens lower, and aux hoist raise/lower (NOTE: the aux hoist will The modify presets screens allows the operator to modify or only be visible if Aux Hoist is enabled in the crane control reset, then save the currently loaded preset.
  • Page 69 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Crane Function Curve Response (6) Reset Currently Loaded Presets (8) There is a correlation in the software between joystick/pedal The preset values will be set back to the default values: 0 for movement and how quickly the output is energized to meet threshold, 100 for max, and a flat line for the curve response.
  • Page 70 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Modify Presets Screen 2 (Figure 3-8) FIGURE 3-8 Currently Loaded Preset (3) Item Description The loaded presets that can be modified. Engine Fault Active Indicator Select Currently Highlighted Parameter (4) System Fault Active Indicator The parameter ready to be edited will be highlighted orange.
  • Page 71 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Modify Presets Screen 3 (Figure 3-9) FIGURE 3-9 Currently Loaded Preset (3) Item Description The loaded presets that can be modified. Engine Fault Active Indicator Currently Highlighted Parameter (4) System Fault Active Indicator The parameter being edited will be highlighted green.
  • Page 72 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Modify Presets Screen 4 (Figure 3-10) FIGURE 3-10 Currently Loaded Preset (3) Item Description The loaded presets that can be modified. Engine Fault Active Indicator Save Modified Parameters (4) System Fault Active Indicator Once the operator has pressed the save button (when on Currently Loaded Preset “Modify Presets Screen 1"), all modified parameters will be...
  • Page 73 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES indication on the left side of the screen will be highlighted Faults Screen (Figure 3-11) green to designate the faults the operator can currently cycle All active faults (whether engine or crane system related) will through.
  • Page 74 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Toggle Between Fault Types (6) (Examples - for the engine faults, the viewable active fault will change from 1 to 7; for the system faults, from 2 to 1). Pressing this button cycles between the engine and system Cycle Down Through Active Faults (8) faults.
  • Page 75 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Software Versions Screen (Figure 3-12) The operator can view the firmware versions loaded on all control modules as well as the revision level of the master control software. FIGURE 3-12 Carrier Cab Console Module (GB235-150ES) (2) Item Description Firmware, motherboard and daughter board.
  • Page 76 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL This indicator will become visible whenever there is an active Crane Function Hours Screen (Figure 3-13) engine fault. The operator should return to the fault screen to The time the operator spends performing crane functions view the active fault(s).
  • Page 77 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Communication Lost Screen (Figure 3-14) Display Error Screens There are two screens that can appear when the display is in The communication loss screen will be present whenever an error state. One is the communication loss screen and the the operator display loses communication with the master other is the timestamp mismatch screen.
  • Page 78 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Timestamp Mismatch Screen (Figure 3-15) whenever those timestamps do not match. The display will return to normal functionality once the correct display There is a timestamp embedded within the software and the software is loaded. display XML file to ensure compatibility between the display and the master control module.

  • Page 79: Engine Controls And Indicators

    TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Engine Controls and Indicators either auxiliary hoist (if installed) or telescoping (if auxiliary hoist is not installed) crane functions. NOTE: The following paragraphs describe all the available NOTE: If the crane has an auxiliary hoist installed than (standard and optional) controls and indicators telescoping will be controlled by a tele pedal located in the superstructure cab.
  • Page 80 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL joystick is moved in either direction (off center) a control NOTE: If the crane does not have an auxiliary hoist valve will be actuated, allowing telescoping in the desired installed then telescoping will be controlled by the direction.
  • Page 81 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES the superstructure in position directly over the front or over Swing Brake Pedal the rear. When the control handle is pushed in, and the The swing brake pedal (22) is located on the left side of the superstructure is directly over the front or rear, the swing lock cab floor.
  • Page 82 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL See View A See View B See View C FIGURE 3-16 Published 02-06-2014, Control # 495-00 3-34...
  • Page 83 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES View A View C FIGURE 3-16 continued GROVE Published 02-06-2014, Control # 495-00 3-35...
  • Page 84 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL View B FIGURE 3-16 continued Item Description Item Description Work Lights Main Hoist Speed Selector Switch Windshield Wiper/Washer Cab Tilt Switch Telescope Control Pedal Cab Dome Light Foot Throttle Pedal Fuse and Relay Panel Bubble Level Indicator Beacon Light (Not Shown) Swing Lock Control (Pin Type)

  • Page 85: Accessory Controls And Indicators

    TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES stowing procedure. Refer to “Set-up and Installation” on page 4-1. Item Description Engine Regen Initiate/Inhibit Switch (ISX only) Accessory Controls and Indicators Swing Horn Button Work Lights Switch Skylight Wiper Switch; Skylight Wiper The work lights switch (40) is a two position ON/OFF switch Swing Brake Pedal located on the overhead console, it controls the crane’s work...
  • Page 86 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Continue to push switch up for each intermittent position and NOTE: Never use this connector for downloading software the HIGH position. Push the switch down to OFF to stop the which shall only be done using the carrier cab motor and return the wiper blade to the parked position.
  • Page 87 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Outrigger Extend/Retract Switch NOTE: The park brake in the carrier cab must be set before the outrigger controls will operate. Be sure the outriggers plus the center front stabilizer are properly extended and set, and the crane is level for operation on outriggers.
  • Page 88 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL To extend the left front stabilizer, push the top of the outrigger To extend the left rear outrigger beam, push the top of the extend/retract switch and the bottom of the left front outrigger outrigger extend/retract switch and the top of the left rear switch.

  • Page 89: Operating Procedures

    TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES OPERATING PROCEDURES Engine Coolant Check the coolant level in the radiator and fill to the proper Breaking in a New Carrier level. Do not overfill and ensure the radiator cap is secure. Your new Grove carrier has been thoroughly tested, adjusted, lubricated, and inspected prior to delivery.

  • Page 90: Cold Weather Operation

    T h e f o l l o w i n g r e c o m m e n d a t i o n s a r e f o r o p e r a t i n g Manitowoc/Grove cranes in very low (that is, freezing) If engine does not start after four attempts, correct malfunction before attempting another start.
  • Page 91 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Set the parking brake to ON, position the transmission to below. A thermostatically-controlled valve automatically neutral, and depress the service brake foot pedal. opens to allow starting fluid to the engine. It is recommended that no other type of cold starting aid be used with this NOTE: The engine will not crank unless the transmission...

  • Page 92: General Crane Operation

    OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL NOTE: When prolonged engine idling is necessary, Pump Disconnect (ISX Engines) maintain at least 800 rpm. The electric pump disconnect system is used to disconnect After prolonged idle, you may notice momentary Pump 1, making it easier to crank the engine and preventing white vapor and an odor.

  • Page 93: Using Your Load Chart

    NOTE: One of the most important tools of every Grove lifting areas. Manitowoc crane is the Load Chart found in the crane operator's cab. Another section contains notes for lifting capacities. Be sure to read and understand all notes concerning lifting R e f e r t o F i g u r e 3 -1 9 f o r t e r m s t o k n o w i n capacities.

  • Page 94: Crane Functions

    OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL AXIS OF ROTATION BOOM ANGLE HORIZONTAL 4605 OPERATING RADIUS TERMS TO KNOW FIGURE 3-19 Crane Functions NOTE: The information in the following paragraph is an example of how to compute a lift. The numbers used in the example may not coincide with the Load Chart in the crane cab.
  • Page 95 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES The air suspension system must be deflated when NOTE: More than one stabilizer may be extended at one on outriggers. time. The outrigger control switches are located on the outrigger After all floats are on the ground, extend the front c o n t r o l b o x l o c a t e d i n a p o c k e t a t t h e f r o n t o f t h e stabilizers about 8 to 10 cm (3 to 4 inches) and then superstructure cab.
  • Page 96 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Place a miracle pointer level, carpenter level, or similar Turn the locking pin (Figure 3-20) 90° from its stowed type device on a machined surface such as the turntable position and allow the pin to rest on top of the outrigger bearing or bearing mounting surfaces.
  • Page 97 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Continue to retract the stabilizers until they are fully retracted. 6612 FIGURE 3-22 Stowing the Mid-Extend Lock Pin Item Description Locking Pin Cotter Pin Quick Pin Outrigger Float Rubber Bumper Frame Position the desired Outrigger Selector switch to EXTENSION and hold the Outrigger Extension/ Retraction switch to RETRACT.
  • Page 98 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Setting the Center Front Stabilizer Swinging the Boom CAUTION DANGER Never operate center front stabilizer unless boom is retracted and in boom rest, and outriggers and stabilizers Death or serious injury could result from being crushed by are extended and set.
  • Page 99 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Lowering the Boom (Dual Axis Option—Not Shown) When equipped with an auxiliary hoist, the joystick controls the auxiliary hoist functions and the telescope functions are To lower the boom, push the joystick on the right hand controlled through a foot pedal.

  • Page 100: Operational Aids

    OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Raising the Cable Swing Angle Set Limitation allows left and right swing angle to be preset. When the preset angle is reached, the Pull the main hoist (right hand armrest) or auxiliary hoist (left system will provide an audible warning.

  • Page 101: Crane Travel Operation

    TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Crane Travel Operation To reduce slack in the belt, pull the belt out as you did in step 4.a. Active Restraints Seat Belts DANGER Keep any shoulder belt slack to a minimum, no more than Latch Plate 25 mm (1 inch).

  • Page 102: Clutch Operation

    OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Ensure all boom sections are fully retracted or set to clutch brake which overcomes the tendency of the clutch to whatever extension is necessary for balance load on the rotate at high speed when the clutch is disengaged. A slight axles.
  • Page 103 TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES the next shift demand and do not cause the engine to labor synchronized, engagement will be made immediately. If not with the next shift. Start the crane in the lowest gear synchronized, the flat gear teeth will rotate against each necessary and with the first few shifts, develop only the other until synchronization is reached.
  • Page 104 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL driving or upshifting. The transmission shifts from LL2 to 1st when synchronous is reached. OFF HIGHWAY RATIOS 11. To shift in LO range, proceed as follows. Move the shift lever, double clutching, to the next desired gear position (1st to 2nd to 3rd to 4th).

  • Page 105: Differential Control Switches

    TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES The Cross-Axle Control Switch is used to control the locking Shifting to Reverse capability between the right and left wheels in the tandem set. The switch has two positions, LOCK and UNLOCK. CAUTION Never make a range shift or deep reduction shift while CAUTION moving in reverse.

  • Page 106: Rear Tandem Inter-Axle/Cross-Axle Locks

    OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL extension, the stinger section must be stowed on the • Air brakes have light pedal operation and the driver is boom base section, not on the extension base section. cautioned to use extreme care in application until a good feel is achieved.

  • Page 107: Engine Braking

    TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Travel Configuration • The parking brakes are controlled by a push-pull knob on the front console. Pull the knob out to apply and push Swing the boom to over the rear of the crane. the knob in to release the parking brake.
  • Page 108 OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Turn the handle of the support pin control (1, Open the lift cylinder pressure release valve by turning Figure 3-31) to ENGAGE and verify the support pins counterclockwise (1, Figure 3-32). fully engage the boom support lugs. 10.

  • Page 109: Pile Driving And Extraction

    TMS800E13 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES PILE DRIVING AND EXTRACTION Crane Equipment By operating within the guidelines detailed below, pile driving • Hoists shall be equipped with a cable follower to aid in is an approved application for Grove brand mobile hydraulic proper spooling of cable.

  • Page 110: Unattended Crane

    OPERATING CONTROLS AND PROCEDURES TMS800E13 OPERATOR MANUAL Park the crane on a stable surface. Perform the procedures found under Shutdown Procedure, page 3-44. Apply the parking brakes and if necessary, chock wheels. 10. Ensure all operating controls are in neutral position. DANGER 11.

  • Page 111: General

    TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION SECTION 4 SET-UP AND INSTALLATION SECTION CONTENTS General ........4-1 Identification and Slinging Points.

  • Page 112: Cable Reeving

    SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL Install cable on the hoist drum in accordance with the following procedure. CAUTION Position the cable over the boom nose sheave and route Do not reeve Auxiliary Hoist rope through the rope grab. to the hoist drum. Do reeve the Main Hoist rope through the rope grab.

  • Page 113: Dead-End Rigging/Wedge Sockets

    This will allow the Manitowoc/Grove Crane specifies the size, type, class and distortion of the rope strands, caused by the bend line pulls for wire rope, predominately rotation resistant wire...
  • Page 114 SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL inside the socket to properly secure the wire rope by Other sources for information with which crane users should using the crane’s hoist to first apply a light load to the live be familiar and follow is provided by the American Society of line.
  • Page 115 TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION Upper Boom Nose Sheaves To Main Hoist Lower Boom Nose Sheaves Auxiliary Nose Hookblock Dead End Hookblock Sheaves 6453 9 PARTS LINE 6453-3 One Part Line Using Jib Shown at One Part Line Using Jib Shown at 40°...
  • Page 116 SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL 6453-1 FIGURE 4-7 continued Published 02-06-2014, Control # 495-00...
  • Page 117 TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION 6453-2 FIGURE 4-7 continued GROVE Published 02-06-2014, Control # 495-00...

  • Page 118: Removable Counterweight

    SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL REMOVABLE COUNTERWEIGHT using the attach pins in the cylinders. Insert the retaining pins in the attach pins. Push in, turn, and remove the long attach pins from the counterweight and carrier frame lugs. DANGER Using the switch panel, raise the counterweight up Ensure that all mounting pins are properly installed and under the superstructure frame.
  • Page 119 TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION Stow the upper attach pins in the bushings on the side of Insert the long pins through the carrier lugs and the superstructure. counterweight. Push in and turn to lock pin in the notch. Push in, turn, and remove the long pins from the bottom Remove the attach pins from the counterweight lugs and of the counterweight.

  • Page 120: Installing The Bi-Fold Manual Jib

    SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL Item Description Counterweight Removal Cylinder Spacer Bolt Washer Cylinder Attach Pin Assembly Capscrew FIGURE 4-10 Counterweight Weldment Pin the left side to the boom nose. Establish electrical connection between the extension Counterweight Weldment (18,000# Only) and the main boom.
  • Page 121 TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION The connection (8) in the middle area is between Transport Condition with Lattice Extension Folded at the 7 m (23 ft) section/10.1 m (33 ft) section the Side (Figure 4-11). The transport condition with the lattice extension folded at The connection (8) between 7 m (23 ft) section and the side is created when all of the following connections are m a i n b o o m i n t h e r e a r a r e a i s e s ta b l i s h e d...
  • Page 122 SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL 6510-3 6510-7 6510-8 6916-1 Item Description Item Description Stinger Bumper Pad Front Mount Holding Plate Upper Hangar Lower Support Rear Hangar Carrier Bracket FIGURE 4-11 Published 02-06-2014, Control # 495-00...

  • Page 123: Jib Erecting And Stowing Procedure

    TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION JIB ERECTING AND STOWING PROCEDURE The crane is supported with the outriggers prescribed for operation with the erected lattice General Warnings extension according to the lifting capacity chart. The main boom is fully retracted. Securing Lattice Extension with Tag Line (Rope) WARNING To prevent serious injury or death, always wear personal...
  • Page 124 SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL Crane should be set up on outriggers using normal If not using the bi-fold 7m (23 ft) section, remove pin (1, setup procedures (Figure 4-12). Refer to Operating Figure 4-14, photo 6642-8) from the locking bar (2). Controls and Procedures, page 3-1.
  • Page 125 TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION Remove retainer clip (1, Figure 4-16) from the pin Remove the jib stowage controller (1, Figure 4-19) from attaching the 7m (23 ft) section to the base section. behind the seat in the superstructure cab and connect it to the electrical plug (2) near the boom nose.
  • Page 126 SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL 6642-13 FIGURE 4-21 12. Remove the clip pin (1, Figure 4-22) from the stowage FIGURE 4-23 pin (2) at the front mount. Unpin the stowage pin (2) and 6642-47 store in holder (3). 14. Remove tag line from superstructure. NOTE: Tag line is used to control movement of the jib during erecting procedure.
  • Page 127 TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION 17. While maintaining control with the tag line, swing Connect RCL cables: extension into position on boom nose. The 7m (23 ft) Remove RCL cable end connector (1, Figure 4-27) section will remain on the boom. from extension and route through jib.
  • Page 128 SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL Using the tag line (1, Figure 4-33) to maintain control of the bi-fold (stinger), swing stinger into erected position. 6642-22 FIGURE 4-30 6642-25 FIGURE 4-33 NOTE: Do not lower boom until stinger has been 17.1 m (56 ft) Jib completely swung in front of the 10.1 m (33 ft) Secure tag line to (1, Figure 4-31) bi-fold nose.

  • Page 129: Stowing Procedure

    TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION Remove tag line before operating crane. NOTE: Reeve the hoist cable as described under rigging and unrigging procedure in this section. Stowing Procedure 17.1 m (56 ft) Jib WARNING To prevent serious injury or death, do not stand on decking until extensions are secure.
  • Page 130 SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL Route cable through jib and stow connector (1, 10.1 m (33 ft) Jib Figure 4-44). Lower boom and secure tag line (1, Figure 4-41) to tip of jib. Figure 4-41 shows the 7 m (23 ft) and 10.1 m (33 ft) extension together.
  • Page 131 If stowing the 7 m (23 ft) section and 10.1 m brackets. (33 ft) section together, proceed to step 10. Contact Manitowoc Crane Care for correct adjustments if Use the tag line to maintain control of the jib unable to align the lattice extension with the stowage (Figure 4-46), and swing the extension into stowed brackets.

  • Page 132: Reeve The Hoist Cable As Described In This Section

    SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL b. If using both the 10.1 m (33 feet) and 7 m (23 ft) sections, use the controller to pivot jib towards boom such that the lugs on the 7 m (23 ft) section align with rear stowage bracket.

  • Page 133: Transportation On A Separate Vehicle

    TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION Lifting Limit Switch on the Lattice Extension • Press the top push-button to raise the lattice extension (1). The functions raise hoist, extend main boom and lower main • Press the bottom push-button to lower the lattice boom are monitored during operation with the lattice extension (2).

  • Page 134: Folding Out/In The Deflection Sheaves On The 10.1 M (33 Ft) Section

    SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL On the 17.1 m (56 ft) Two-Stage Swingaway Lattice On the 10.1 m (33 ft) section, there is a deflection sheave at the rear (1, Figure 4-55). Fold out the deflection sheave if the Extension jib offset angle is 20°...

  • Page 135: Positioning/Removing The Hoist Cable

    TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION Positioning/Removing the Hoist Cable • Take the hoist cable off the head sheave (2) and the deflection sheaves (3) and place it onto the ground on the left side. Setting the Folding Swingaway Extension CAUTION Offset Risk of accidents due to falling parts.

  • Page 136: Removing The Bi-Fold Manual Jib

    SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL Pin Assembly Mast Assembly Shown At 0° Offset 6568-2 To obtain maximum degree offset, remove pin and stow in lug. Offset Link Offset Link 6568-4 Shown At 20 ° Offset Shown At 40 ° Offset 6568-3 FIGURE 4-58 REMOVING THE BI-FOLD MANUAL JIB...

  • Page 137: Installing/Removing 4.9 M (16 Ft) Sections

    TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION Retract the main boom completely and lower it into the horizontal position. Unreeve the hoist cable from the hook block and remove it from the jib. Fold in the deflection sheave on the 10.1 m (33 ft) section.

  • Page 138: Assembly Of Jibs

    The 4.9 m (16 ft) sections have two slinging points (one If you wish to use the jib on several Manitowoc/Grove slightly offset on each side) (Figure 4-61). cranes, the parts of the jib must be adjusted for these cranes and labeled with all of the respective serial numbers.

  • Page 139: Electrical Connection At The Jib

    TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION w3351a FIGURE 4-61 The designation 10.1 m (33 ft) section, 7 m (23 ft) section, and 4.9 m (16 ft) section have been adjusted to these lengths. The total length of the individual sections is greater or smaller. Electrical Connection at the Jib The following describes the electrical connections at the 4.9 m (16 ft) sections.

  • Page 140: Unfolding/Folding The Deflection Sheave On The 4.9 M (16 Ft) Section

    SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL • Connect the cable of the first 4.9 m (16 ft) section to the socket at the main boom head. Disconnecting • Detach the electrical connection between the 10.1 m (33 ft) and front 4.9 m (16 ft) section. •...

  • Page 141: Positioning/Removing The Hoist Cable

    TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION Folding In Deflection Sheave Positioning Hoist Cable • Remove the hoist rope holding rollers and rods (1) (Figure 4-66). • Guide the hoist rope via the deflection sheaves (3) and via the head sheave (2) on the 10.1 m (33 ft) section or on the 7 m (23 ft) section.

  • Page 142: Traveling With Manually Offsettable Jib And/Or Inserts Erected

    Operate the crane only with the auxiliary single-sheave boom nose that has the identical serial number. If you wish to use the auxiliary single-sheave boom nose on several Manitowoc/Grove cranes, it needs to be adapted to the corresponding crane and marked with all the serial numbers.

  • Page 143: Removing The Auxiliary Single-Sheave Boom Nose

    TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION Use an auxiliary crane to couple the holding device to Attach an auxiliary crane to the connection eyes of the the connection eyes (3) on the auxiliary boom nose and boom nose. lift it to the left onto the main boom head. Remove the retaining pins and remove all the pins out of Align the auxiliary single-sheave boom nose so that the the bores and bearing points.

  • Page 144: Rigging In Working Position

    SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL Using the thin pin (1), fasten the auxiliary single-sheave boom nose to the bearing point (2) (Figure 4-73). Secure the pin with a retaining pin. The auxiliary single-sheave boom nose is now in transport position. Rigging in Working Position w2466a w2725a...

  • Page 145: Attaching And Removing Hoist Cable

    TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION Insert the rope holding rods into the appropriate bore holes and secure them with the corresponding retaining pins. Fasten the cable end clamp on the headache ball or the hook block. Reverse the sequence of operations to remove the hoist cable before rotating the auxiliary boom nose into transport position.

  • Page 146: Raising And Setting Down The Main Boom With Rigged Lattice Extension

    SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL Plug the short-circuit plug into the socket (1). NOTE: Do not actuate the swing gear when telescoping. OPERATING WITH THE LATTICE EXTENSION NOTE: The information in this section also applies to operation with the jib. Observe the following safety instruction before working with the jib.

  • Page 147: Monthly Maintenance Work

    TMS800E13 OPERATOR MANUAL SET-UP AND INSTALLATION Table 4-3 Malfunction Cause Remedy Lifting limit switch not connected Connect the lifting limit switch. Electrical connection between the boom head and lattice extension and Establish electrical connection. between 10.1 m (33 ft) section and 7 m (23 ft) section is not established.
  • Page 148 SET-UP AND INSTALLATION TMS800E13 OPERATOR MANUAL Published 02-06-2014, Control # 495-00...

  • Page 149: Section 5

    The return filter by-pass indicator should be observed daily to determine Potentially harmful waste used in Manitowoc cranes includes if the contaminants content may be high. If the indicator — but is not limited to — oil, fuel, grease, coolant, air...

  • Page 150: Arctic Conditions Below -18°C (0°F)

    2013 QSM engine - Spec 6829104412: the fresh oil. Should you have any questions, please contact • Citgo Citgard Syndurance Synthetic Engine Oil CJ-4 your local Grove distributor or Manitowoc Crane Care. 5W-40 Arctic Conditions Below -18°C (0°F) • Maxtron DEO Synthetic Engine Oil CJ-4 5W-40...
  • Page 151 TMS800E13 OPERATOR MANUAL LUBRICATION • Exxon XD-3 CI-4 15W-40 • Mobil: Mobilfluid 629 Tr a n s m i s s i o n - F u l l e r M a n u a l & A u t o m a t i c - Sp e c •...

  • Page 152: Lubrication Points

    Boeshield® T-9 Premium Metal Protectant. lead to a shorter lifetime. Manitowoc Crane Care has Boeshield® T-9 Premium Metal Protectant available in 12 oz. cans that can be ordered On sealed U-joints, care must be exercised to prevent through the Parts Department.

  • Page 153: Carrier Lubrication

    TMS800E13 OPERATOR MANUAL LUBRICATION Table 5-2 Lube Description Lubrication Description Lube Specification 50/50 Fully Formulated Anti-Freeze Coolant 6829101130 Engine Oil SAE 15W40 6829104182 Extreme Pressure Multi-Purpose Grease 6829003477 Synthetic Gear Lube 6829013433 Hydraulic Oil 6829006444 Semi-Synthetic Gear Lube 6829012964 Anti-Seize Compound 6829003689 Open Gear Lube 6829102971...
  • Page 154 LUBRICATION TMS800E13 OPERATOR MANUAL Drain, fill, and replace filter every 80,000 km (50,000 mi) Front Aluminum Wheel Pilots or 2 years, whichever interval occurs first Lube Type - ASC Lube Amount - Capacity - 18.9 l (20 qt) Lube Interval - When wheels are removed for service. Application - Fill to check plug on the left-hand side of Lube Amount - Generously coat the wheel pilot or hub the transmission.
  • Page 155 TMS800E13 OPERATOR MANUAL LUBRICATION 15. Rear Aluminum Wheel Pilots drain plug every 80,000 km (50,000 mi) or 2 years, whichever interval occurs first Lube Type - ASC Lube Interval - When wheels are removed for service. Lube Amount - Generously coat the wheel pilot or hub pads with anti-seize (ASC) compound.
  • Page 156 LUBRICATION TMS800E13 OPERATOR MANUAL 6556-1 FIGURE 5-2 Published 02-06-2014, Control # 495-00...
  • Page 157 TMS800E13 OPERATOR MANUAL LUBRICATION 21. Jack Cylinder Support Tubes Item Description Lube Type - EP-MPG Engine Crankcase Lube Interval - 500 hours Engine Cooling System Lube Amount - Brush on ID of jack cylinder support tubes and wear bands before installing jack cylinders. Transmission Pump Drive Shaft U-Joints and Spline Application -Brush on;...

  • Page 158: Superstructure Lubrication

    LUBRICATION TMS800E13 OPERATOR MANUAL 27. Coolant Strainer (Superstructure Cab Heater) 33. Auxiliary Hoist Close the shutoff valves. Unscrew the hex plug and Lube Type - AGMA EP-4 clean the strainer screen after first 100 hours and every Lube Interval - Check and fill every 1000 hours or 12 2000 hours or 12 months thereafter.
  • Page 159 TMS800E13 OPERATOR MANUAL LUBRICATION 37. Telescope Cylinder Wear Pads 41. Upper Boom Nose Sheaves Lube Type - EP-MPG Lube Type - EP-MPG Lube Interval - Every boom teardown. Lube Interval - 250 hours or 3 months, whichever occurs first Lube Amount - Thoroughly coat all areas the wear pads move on.

  • Page 160: Wire Rope Lubrication

    Auxiliary Boom Nose Sheave NOTE: Wire rope may be purchased by contacting the Hook Block Swivel Bearing Manitowoc Crane Care Parts Department. Hook Block Sheaves For more detailed information concerning the lubrication and Overall Ball Swivel Top inspection of wire rope, refer to WIRE ROPE in Section 1- INTRODUCTION in the Service Manual.
  • Page 161 TMS800E13 OPERATOR MANUAL LUBRICATION 6556-3 6556-2 FIGURE 5-3 GROVE Published 02-06-2014, Control # 495-00...
  • Page 162 LUBRICATION TMS800E13 OPERATOR MANUAL THIS PAGE BLANK Published 02-06-2014, Control # 495-00...

  • Page 163: General

    TMS800E13 OPERATOR MANUAL MAINTENANCE CHECKLIST SECTION 6 MAINTENANCE CHECKLIST SECTION CONTENTS General ........6-1 Instructions .
  • Page 164 MAINTENANCE CHECKLIST TMS800E13 OPERATOR MANUAL INSPECTION SERVICE LOG DAY OF INSPECTION Items to be Inspected Daily December Verify Outrigger Float Pads are properly installed & show no signs of structural damage Verify Tire Condition has no excessive wear and Pressure is at the proper level Visually check machine for any Hydraulic Components (including Hoses) with excessive wear, loose fittings, or leaks...
  • Page 165 TMS800E13 OPERATOR MANUAL ALPHABETICAL INDEX Accidents ............. 2-2 ALL Weather Package &...
  • Page 166 OPERATOR MANUAL TMS800E13 APL-2...

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