Page 1 Lattice extension operating instructions 3 112 441 en 11.01.2008 Serial number...
Page 2 Manitowoc Crane Group Germany GmbH Manitowoc Crane Group Germany GmbH © Copyright reserved by The passing on or duplication of this document as well as the utilisation and disclosure of its contents are prohibited unless expressly permitted. Infringement will incur liability for compensation. All rights pertaining to registration of patent or utility model are reserved.
Page 3 Additional pages Centre of gravity of the swing-away lattice Validity These additional pages apply to the GMK 4100, GMK 4100-L and GMK 5095 mobile cranes without connection eyes (1) on the swing-away lattice. • Slinging Sling the swing-away lattice for the current rigging mode at the centre of gravity displayed.
Page 4 Swing-away The distances are always measured from the centre of the fork elements. lattice in lattice construction 5960 mm (234.6 in) 4670 mm (183.8 in) 3940 mm (155.1 in) 2950 mm (116.1 in) The dimensions apply to the derricking swing-away lattice. For the inclinable swing-away lattice, the centres of gravity are about 100 mm (4.0 in) further in front.
Page 5 Swing-away The distances are always measured from the centre of the fork elements. lattice in box construction 6095 mm (240.0 in) 4860 mm (191.3 in) 3940 mm (155.1 in) The dimensions apply to the derricking swing-away lattice. For the inclinable swing-away lattice, the centres of gravity are about 100 mm (4.0 in) further in front.
Page 6 Swing-away The distances are always measured from the centre of the fork elements. lattice with ISS 5820 mm (229.1 in) 4710 mm (185.4 in) 3860 mm (152.0 in) The swing-away lattice with ISS is only supplied as a derricking swing-away lattice.
Page 7 Swing-away lattice in lattice construction, modified specifications Validity Once section 2 of the supplied swing-away lattice has been created in lattice construction, the following changes apply to the Lattice extension operating instructions : – Changed weight of section 2 and the complete swing-away lattice –...
Page 8 Electrical connections • Attach the following to the terminal box on section 2: – Anemometer to socket (1) – Lifting limit switch to socket (2) – Air traffic control light to socket (3) 3 112 451 en Additional page GMK 4100/GMK 4100-L/GMK 5095...
Page 9 Driving with a rigged crane These additional pages are valid for all truck cranes GMK 4100 with the Lat- Validity tice extension operating manual with one of the following identification num- bers: – 3 112 298 – 3 112 327 –...
Page 10 Additional information Risk of accidents When reading the chapter entitled Driving with rigged crane in the operating instructions mentioned above, pay close attention to: – the safety instructions, – the notes on driving distance, – the inspections and notes before driving with a rigged crane, –...
Page 11 10 m (33 ft) swing- All the axle loads in the following table are valid for a 20 t hook block away lattice (weight: 300 kg (660 lbs)) reeved on the lattice extension. Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom...
Page 12 Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V in t angle sion incli- position (x 1000 lbs) (lbs) (°) nation front rear (°) 13,5 20,0 0.5 - 0.5 - 0.5- 0 - 0 5 –...
Page 13 17 m (56 ft) swing- All the axle loads in the following table are valid for an 8 t hook tackle away lattice (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom...
Page 14 Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V in t angle sion incli- position (x 1000 lbs) (lbs) (°) nation front rear (°) 16,0 19,5 0.5 - 0.5 - 0.5 - 0 - 0 5 –...
Page 15 22 m (72 ft) boom All the axle loads in the following table are valid for an 8 t hook tackle extension (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom...
Page 16 27 m (89 ft) boom All the axle loads in the following table are valid for an 8 t hook tackle extension (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom...
Page 17 à Lattice extension operating Integrated heavy With ISS-A, part A is folded on the main boom; instructions GMK 4100; integrated heavy load lattice extension (ISS) . load lattice exten- sion: ISS-A or ISS- All the axle loads in the following table apply for a 40 t hook block (weight 550 kg (1,215 lbs)) reeved on the lattice extension.
Page 18 Coun- Telescoping Main Lattice Main Maximum axle load ter- Telescopic section boom exten- boom in t I-II-III-IV-V weight angle sion incli- position (x 1000 lbs) in t (°) nation front rear (lbs) (°) 12,0 19,0 0.5 - 0.5 - 0.5 - 0 - 0 5 –...
Page 21 Driving with a rigged crane Validity These additional pages are valid for all truck cranes GMK 4100-L with the Lattice extension operating manual with one of the following identification numbers: – 3 112 350 – 3 112 351 – 3 112 358 –...
Page 22 Additional information Risk of accidents When reading the chapter entitled Driving with rigged crane in the operating instructions mentioned above, pay close attention to: – the safety instructions, – the notes on driving distance, – the inspections and notes before driving with a rigged crane, –...
Page 23 10 m (33 ft) swing- All the axle loads in the following table are valid for a 20 t hook block away lattice (weight: 300 kg (660 lbs)) reeved on the lattice extension. Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom...
Page 24 17 m (56 ft) swing- All the axle loads in the following table are valid for an 8 t hook tackle away lattice (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom...
Page 25 22 m (72 ft) boom All the axle loads in the following table are valid for an 8 t hook tackle extension (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom...
Page 26 à Lattice extension operating Integrated heavy With ISS-A, part A is folded on the main boom; instructions GMK 4100-L; integrated heavy load lattice extension (ISS) . load lattice exten- sion: All the axle loads in the following table apply for a 40 t hook block (weight ISS-A or ISS-B 550 kg (1,215 lbs)) reeved on the lattice extension.
Page 27 Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V-VI in t angle sion incli- position (x 1000 lbs) (lbs) (°) nation front rear (°) 18,5 19,0 0.5–0.5–0.5–0–0–0 5 – 35 front (40,8) (41,9) 17,3 (38 100)
Page 28 Blank page 3 112 557 en Additional pages GMK 4100-L...
Page 31 Driving with a rigged crane These additional pages are valid for all truck cranes GMK 5095 with the Lat- Validity tice extension operating manual with one of the following identification num- bers: – 3 112 441 – 3 112 443 –...
Page 32 Additional information Risk of accidents When reading the chapter entitled Driving with rigged crane in the operating instructions mentioned above, pay close attention to: – the safety instructions, – the notes on driving distance, – the inspections and notes before driving with a rigged crane, –...
Page 33 10 m (33 ft) swing- All the axle loads in the following table are valid for a 20 t hook block away lattice (weight: 300 kg (660 lbs)) reeved on the lattice extension. Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom...
Page 34 Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V-VI in t angle sion incli- position (x 1000 lbs) (lbs) (°) nation front rear (°) 12,0 18,0 0.5–0.5–0–0–0–0 20 – 40 0 – 20 front (26,4) (39,7)
Page 35 17 m (56 ft) swing- All the axle loads in the following table are valid for an 8 t hook tackle away lattice (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom...
Page 36 Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V-VI in t angle sion incli- position (x 1000 lbs) (lbs) (°) nation front rear (°) 13,5 17,5 0.5–0.5–0–0–0–0 20 – 40 0 – 20 front (29,7) (38,6)
Page 37 22 m (72 ft) boom All the axle loads in the following table are valid for an 8 t hook tackle extension (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom...
Page 38 Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V-VI in t angle sion incli- position (x 1000 lbs) (lbs) (°) nation front rear (°) 10,5 18,5 0.5–0–0–0–0–0 20 – 30 0 – 20 front (23,1) (40,8)
Page 39 à Lattice extension operating Integrated heavy With ISS-A, part A is folded on the main boom; instructions GMK 5095; integrated heavy load lattice extension (ISS) . load lattice exten- sion: ISS-A or ISS- All the axle loads in the following table apply for a 40 t hook block (weight 550 kg (1,215 lbs)) reeved on the lattice extension.
Page 40 Coun- Telescoping Main Lattice Main Maximum axle load ter- Telescopic section boom exten- boom in t I-II-III-IV-V-VI weight angle sion incli- position (x 1000 lbs) in t (°) nation front rear (lbs) (°) 12,0 16,0 0.5–0.5–0.5–0–0–0 40 – 55 0 – 40 front (26,4) (35,4)
Page 43 These operating instructions consist of the following chapters: Information For operations planning Swing-away lattice Boom extension Auxiliary single-sheave boom top Heavy load lattice extension Turning loads Driving with rigged crane Maintenance 10 Index Lattice extension operating instructions 3 112 441 en GMK 4100/4100-L/5095...
Page 44 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 45: Table Of Contents
Information About these operating instructions........1 - Basic safety instructions .
Page 46 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 47: Information
Information 1.1 About these operating instructions Information About these operating instructions Validity of these These Operating instructions apply to the lattice extension of which the operating instruc- serial number is identical to that on the cover sheet. The designation of the à...
Page 48: Intended Use
Operating instructions GMK 4100/4100-L/5095. The GMK 4100/4100-L/5095 may only be operated with parts of equipment which have been approved by Manitowoc Crane Group Germany GmbH are designated with the serial number of the truck crane. Organisational measures...
Page 49: Qualifications Of Personnel
Information 1.5 Qualifications of personnel Qualifications of personnel Requirements These operating instructions are not a training manual for beginners. All descriptions are written explicitly for crane operators who have been trained to operate truck cranes. Personnel in training may only operate the truck crane under supervision. Only reliable personnel may operate or carry out work on the truck crane.
Page 50: Definitions Of Directional Information
Information 1.7 Definitions of directional information Access only those machine parts which are equipped with appropriate steps and railings and therefore guarantee safety. For rigging and maintenance work on machine parts above body height which have no apparatus for accessing them, use the supplied extension ladder (e.g. when reeving the hoist rope on the boom head).
Page 51 Information 1.7 Definitions of directional information On the superstructure The main boom head is always at the front, which means: 1: front 2: right 3: rear 4: left Switches and The terms down and up are used for switches and buttons. buttons Regardless of the installation position (vertical, horizontal, diagonal, per- pendicular or turned), the following always applies:...
Page 52: How Are The Operating Instructions Structured
Information 1.8 How are the operating instructions structured? How are the operating instructions structured? In Chapter 1 you can find information and instructions concerning safety. In Chapter 2 you can find details on operations planning, such as dimen- sions, weight, identification and centre of gravity of the lattice extensions. Rigging and operation with the lattice extensions are described in Chapter 3 and the following chapters.
Page 53: Conversion Table For Us Units Of Measurement
Information 1.10 Conversion table for US units of measurement 1.10 Conversion table for US units of measurement The following conversion factors can be used to convert metric units into US units and vice versa if the truck crane is used in countries where US units of measurement are used.
Page 54 Information 1.10 Conversion table for US units of measurement Blank page 1 - 8 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 55 For operations planning Notes ............. 2 - Swing-away lattice .
Page 56 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 57: For Operations Planning
For operations planning 2.1 Notes For operations planning Notes The following section contains information on the following subjects: – Assembly – Identification – Transport dimensions and weights – Slinging points – Transport Assembly The length dimensions correspond to the respective distances between the centre of the locking pin (on the main boom head) and the front edge of the head sheave.
Page 58 For operations planning 2.1 Notes Slinging points Risk of accidents due to falling parts of the lattice extension Observe the centre of gravity in the corresponding illustration when sling- ing. Use the existing slinging points. Always use lifting gear of sufficient lifting capacity. In this way, you can prevent attached sections from slipping out, falling down and causing injury during the installation or removal.
Page 59: Swing-Away Lattice
For operations planning 2.2 Swing-away lattice Swing-away lattice 2.2.1 Assembly à Observe the notes on Assembly and Identification ; p. 2 - 1. 10 m (33 ft) swing-away lattice Section 1 17 m (56 ft) swing-away lattice Section 2 Section 1 Lattice extension operating instructions 3 112 441 en 2 - 3...
Page 60: Identification
For operations planning 2.2 Swing-away lattice 2.2.2 Identification à Observe the notes on Identification ; p. 2 - 1. In order to identify the parts of the swing-away lattice, they are marked with the serial number (1) of the truck crane. 2.2.3 Transport dimensions and weights The following values apply for the derricking and inclinable swing-away...
Page 61: Slinging Points
For operations planning 2.2 Swing-away lattice 2.2.4 Slinging points à Observe the notes on Slinging points ; p. 2 - 2. Only use the connection eyes (1) or (2). Use the different connection eyes depending on whether section 2 is folded or swung out. Lattice extension operating instructions 3 112 441 en 2 - 5...
Page 62: Transport
For operations planning 2.2 Swing-away lattice 2.2.5 Transport à Observe the notes on Transport and Slinging points ; p. 2 - 2. • Check whether all the required connections for transport condition are established; à Transport condition with removed swing- away lattice , p.
Page 63: Boom Extension
For operations planning 2.3 Boom extension Boom extension 2.3.1 Assembly à Observe the notes on Assembly and Identification ; p. 2 - 1. For GMK 4100-L and GMK 5095, only the 22 m (72 ft) boom extension is delivered. 22 m (72 ft) boom extension Section 3 Section 1 Section 2...
Page 64: Identification
For operations planning 2.3 Boom extension 2.3.2 Identification à Observe the notes on Identification ; p. 2 - 1. In order to identify the parts of the boom extension, they are marked with the serial number (1) of the truck crane. 2.3.3 Transport dimensions and weights Length x width x height...
Page 65: Slinging Points
For operations planning 2.3 Boom extension 2.3.4 Slinging points à Observe the notes on Slinging points ; p. 2 - 2. Section 3 and section 4 each have two sling- ing points (1). 2.3.5 Transport à Observe the notes on Transport ; p.
Page 66: Auxiliary Single-Sheave Boom Top
For operations planning 2.4 Auxiliary single-sheave boom top Auxiliary single-sheave boom top Identification and Observe the notes on: à – Identification; slinging point p. 2 - 1 à – Slinging points p. 2 - 2 The serial number (1) is on a plate at the front of the auxiliary single-sheave boom top.
Page 67: Heavy Load Lattice Extension
For operations planning 2.5 Heavy load lattice extension Heavy load lattice extension Identification and Observe the instructions regarding: à – Identification; slinging point p. 2 - 1 and à – Slinging points; p. 2 - 2. The serial number (1) is on a metal sheet on the front of the cross-strut of the heavy load lattice extension.
Page 68 For operations planning 2.5 Heavy load lattice extension Blank page 2 - 12 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 69 Swing-away lattice Validity ............3 - Short description of the operating elements .
Page 70 3.5.4 Notes on the SLI shutdown ......... 3 - 91 3.5.5 Procedure if the permissible wind speed is exceeded.
Page 71: Swing-Away Lattice
Swing-away lattice 3.1 Validity Swing-away lattice Validity This chapter applies to the derricking and inclinable swing-away lattice. The swing-away lattices are distinguished by their angle settings. The angle of the derricking swing-away lattice is adjusted with the hydraulic cylinder (1). Rigging work that applies only to this swing- away lattice is indicated in the checklists with the symbol (1.1).
Page 72 Swing-away lattice 3.1 Validity Blank page 3 - 2 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 73: Short Description Of The Operating Elements
Swing-away lattice 3.2 Short description of the operating elements Short description of the operating elements 3.2.1 In the crane cab On the control This section only applies to the derricking swing-away lattice. console, right Lattice extension derricking gear on / off There is a lamp in the button.
Page 74 Swing-away lattice 3.2 Short description of the operating elements On the safe load The following buttons and displays are active if a lattice extension is electri- indicator cally connected. Lattice extension length display and input 1 Display: Lattice extension length in metres (m) or feet (ft) – for displayed SLI code 2 Input: In input mode,...
Page 75: Operating Elements On The Swing-Away Lattice
Swing-away lattice 3.2 Short description of the operating elements 3.2.2 Operating elements on the swing-away lattice This section only applies to the derricking swing-away lattice. 1 Raise swing-away lattice 2 Lower swing-away lattice The swing-away lattice is moved as long as the button is pressed or a switch-off point is reached.
Page 76: Operating Elements On The Hand-Held Control
Swing-away lattice 3.2 Short description of the operating elements 3.2.3 Operating elements on the hand-held control This section only applies to the derricking swing-away lattice. The Derrick lattice extension button (1) is active if the derricking swing-away lattice is electrically connected. Pre-select and then press the required combination of buttons.
Page 77: Rigging Work Checklists
Swing-away lattice 3.3 Rigging work checklists Rigging work checklists 3.3.1 Overview of the required rigging work There are different initial conditions for rigging the swing-away lattice, depending on whether the swing-away lattice is: – Folded on the side of the main boom or –...
Page 78 Swing-away lattice 3.3 Rigging work checklists 3.3.2 CHECKLIST: Installing the 10 / 17 m (33 / 56 ft) swing-away lattice This checklist is no complete set of operating instructions. There are accom- panying operating instructions which are referred to by cross-references. Observe the warnings and safety instructions specified there.
Page 79 Swing-away lattice 3.3 Rigging work checklists Risk of crushing due to the swing-away lattice swinging around Secure the swing-away lattice against swinging always with the guide rope before establishing the hydraulic or electrical connection. This will prevent the swing-away lattice from swinging inadvertently to the side of the main boom and crushing you.
Page 80 Swing-away lattice 3.3 Rigging work checklists 3.3.3 CHECKLIST: Removing the 10 / 17 m (33 / 56 ft) swing- away lattice This checklist is no complete set of operating instructions. There are accom- panying operating instructions which are referred to by cross-references. Observe the warnings and safety instructions specified there.
Page 81 Swing-away lattice 3.3 Rigging work checklists 4. Sling the swing-away lattice onto the auxiliary crane and attach the à guide rope to the front of section 1; Slinging points , p. 2 - 5. à Connections on the left and 5.
Page 82 Swing-away lattice 3.3 Rigging work checklists With folded This checklist only applies if the swing-away lattice is unrigged. If the swing- à With rigged swing-away away lattice is folded in front of the main boom, the checklist swing-away lattice , p. 3 - 10 applies. lattice 1.
Page 83 Swing-away lattice 3.3 Rigging work checklists 6. If the 17 m (56 ft) swing-away lattice is folded on the side: – Undo the connection between section 2 and the main boom in the à rear area; p. 3 - 45. à...
Page 84 Swing-away lattice 3.3 Rigging work checklists Blank page 3 - 14 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 85: Checklist: Rigging The 10 / 17 M (33 / 56 Ft) Swing-Away Lattice
Swing-away lattice 3.3 Rigging work checklists 3.3.4 CHECKLIST: Rigging the 10 / 17 m (33 / 56 ft) swing-away lattice This checklist is not a complete set of operating instructions. There are accompanying operating instructions which are referred to by cross-refer- ences.
Page 86 Swing-away lattice 3.3 Rigging work checklists à 6. Fold out the run-up rail; p. 3 - 36. à 7. Secure the lattice extension with the guide rope; p. 3 - 27. 8. Only applies to rigging the 10 m (33 ft) swing-away lattice if only section 1 is installed.
Page 87 Swing-away lattice 3.3 Rigging work checklists 12. Pin section 1 onto the main boom head, on the right-hand side; à p. 3 - 49. à 13. Undo the connection in the Front area; p. 3 - 39. à When 14. Swing the lattice extension in front of the main boom head; rigging –...
Page 88 Swing-away lattice 3.3 Rigging work checklists 17. If section 2 is transported on a separate vehicle, install section 2 before section 1: – Sling section 2; Slinging points , S. 2 - 5. à – Lift section 2 in front of section 1 and pin it there; p.
Page 89 Swing-away lattice 3.3 Rigging work checklists à 23. Fold out the deflection sheave at the front and rear; p. 3 - 64. à 24. Place the hoist rope on the swing-away lattice; p. 3 - 66. 25. Install the anemometer and establish an electrical connection for the air traffic control light if necessary;...
Page 90 Swing-away lattice 3.3 Rigging work checklists 29. Attach the lifting limit switch weight and place it around the hoist rope; à Operating instructions of the truck crane , Part 2 Superstructure – Rig- ging work. 30. Check the horizontal alignment of the truck crane and correct it, if nec- essary.
Page 91: Checklist: Unrigging The 10 / 17 M (33 / 56 Ft) Swing-Away Lattice
Swing-away lattice 3.3 Rigging work checklists 3.3.5 CHECKLIST: Unrigging the 10 / 17 m (33 / 56 ft) swing-away lattice This checklist is not a complete set of operating instructions. There are accompanying operating instructions which are referred to by cross-refer- ences.
Page 92 Swing-away lattice 3.3 Rigging work checklists 6. Unreeve the hoist rope and remove it from the swing-away lattice; à p. 3 - 66. 7. Only applies to the inclinable swing-away lattice. – Set an angle of 0°, if necessary; à Setting the angle –...
Page 93 Swing-away lattice 3.3 Rigging work checklists 12. If section 2 is to be removed: à – Sling section 2 onto the auxiliary crane; Slinging points , p. 2 - 5. – Remove the locking pins between section 2 and section 1; à...
Page 94 Swing-away lattice 3.3 Rigging work checklists 18. Release the connection between section 1 and the main boom head at the left of the main boom head. At the same time, release the bearing points if necessary or use the hydraulic rigging aid (additional equip- ment);...
Page 95 Swing-away lattice 3.3 Rigging work checklists 24. This point only applies to unrigging the 10 m (33 ft) swing-away lattice extension if only section 1 is installed. – Establish the connection between section 1 and the main boom in à the Rear area;...
Page 96 Swing-away lattice 3.3 Rigging work checklists 30. Only applies to the derricking swing-away lattice: – Move the hydraulic hoses into the main boom operation position; à p. 3 - 34. à 31. Check the transport condition of the swing-away lattice; Transport condition with folded swing-away lattice , p.
Page 97: Description Of The Rigging Work
Swing-away lattice 3.4 Description of the rigging work Description of the rigging work 3.4.1 Securing the swing-away lattice with a rope If the truck crane is aligned unfavourably, the swing-away lattice can swivel around independently when you undo the last connection to the main boom.
Page 98: Checking The Transport Condition
Swing-away lattice 3.4 Description of the rigging work 3.4.2 Checking the transport condition Certain connections must be established between the sections of the swing- away lattice for transport, depending on whether the swing-away lattice is: – Folded on the main boom for transport or –...
Page 99 Swing-away lattice 3.4 Description of the rigging work Transport condi- The transport condition is established once all of the following connections tion with removed have been established. swing-away lat- tice • Check the following connections and establish them if necessary. –...
Page 100 Swing-away lattice 3.4 Description of the rigging work Transport condi- The transport condition is established when all of the following connections tion with folded have been made. swing-away lat- tice Check the connections and establish them if necessary. When section 1 and section 2 are folded: –...
Page 101 Swing-away lattice 3.4 Description of the rigging work When only section 1 is folded: – In the rear area, the connection (1) between section 1 and the main à boom is established; p. 3 - 46. – In the Front area, section 1 must be engaged at the slewing axis (2) on the main boom and the slewing axis must be secured with the pin (3);...
Page 102 Swing-away lattice 3.4 Description of the rigging work When only section 2 is folded: – In the Middle area, the connection (3) is in the position section 2/main boom ; à p. 3 - 43. – In the rear area, the connection (1) between section 2 and the main boom à...
Page 103: Checking The Locking Device On The Hose Drum
Swing-away lattice 3.4 Description of the rigging work 3.4.3 Checking the locking device on the hose drum This section only applies to the derricking swing-away lattice. The hydraulic supply is provided via a hose drum on the side of the main boom.
Page 104: Positions Of The Hydraulic Connections
Swing-away lattice 3.4 Description of the rigging work 3.4.4 Positions of the hydraulic connections Before operating with the lattice extension, you must move the hydraulic connections into the lattice extension operation position. Before working with the main boom for long periods of time, you must move the hydraulic connections into the main boom operation position to avoid putting the hose drum under unnecessary strain.
Page 105: Establishing / Disconnecting The Hydraulic Connection
Swing-away lattice 3.4 Description of the rigging work 3.4.5 Establishing / disconnecting the hydraulic connection This section only applies to the derricking swing-away lattice. Establishing the hydraulic connection • If necessary, bring the connections (1) into the position for lattice extension operation; à...
Page 106: Folding Out / In The Run-Up Rail
Swing-away lattice 3.4 Description of the rigging work 3.4.6 Folding out / in the run-up rail The run-up rail is folded out for rigging and folded back in again for on-road driving after unrigging. Risk of accidents by exceeding the specified overall width Always fold in the run-up rail before driving.
Page 107: Connections With Folded Swing-Away Lattice
Swing-away lattice 3.4 Description of the rigging work 3.4.7 Connections with folded swing-away lattice If the swing-away lattice is swivelled to the main boom, there are areas on the main boom where various connections must be loosely established dur- ing rigging: 1 Front area, in front of the locking point at 100% 2 Middle area, in front of the locking point at 50% 3 Rear area, under the side panelling...
Page 108 Swing-away lattice 3.4 Description of the rigging work Establishing the connection Risk of accidents due to falling lattice extension Attach section 1 to the main boom always with the pin (4). If section 1 is only attached at the slewing axis, the lattice extension could slip out of the slewing axle and fall down (e.g.
Page 109 Swing-away lattice 3.4 Description of the rigging work Undoing the connection • Check whether section 1 is pinned to the main boom head at the front à right with both pins (1); p. 3 - 49. à • Secure the lattice extension with a guide rope; p.
Page 110 Swing-away lattice 3.4 Description of the rigging work • (A) – Pull the pin (4) out of the bore (3) and insert it in the holder (5). • Secure the pin (4) with the retaining pin. You can now retract the slewing axis (1) so that it no longer protrudes out of the holder (2).
Page 111 Swing-away lattice 3.4 Description of the rigging work Bringing the Front connection into the Unrigging position Before you fold the lattice extension to the side during unrigging, you must bring the Front connection into the Unrigging position. Risk of crushing due to the swinging lattice extension Start the following work only if the lattice extension is pinned in front of the main boom head or secured against swinging around.
Page 112 Swing-away lattice 3.4 Description of the rigging work Connections in the The connections in the Middle area consist of a locking bar with two pins. Middle area Depending on the position of the locking bar, different sections are con- nected with one another. There are three positions: –...
Page 113 Swing-away lattice 3.4 Description of the rigging work Establishing the section 2 / main boom position This position must be established: – When rigging the 10 m (33 ft) swing-away lattice – if section 2 is installed. – Before the removal – if only section 1 is to be removed.
Page 114 Swing-away lattice 3.4 Description of the rigging work Connections in the There are three different connections in the Rear area: rear area – The connection between section 2 and the main boom – The connection between section 1 and the main boom –...
Page 115 Swing-away lattice 3.4 Description of the rigging work Undoing the connection – with 17 m (56 ft) swing-away lattice • Before undoing the connection, check whether: à – The connection in the Front area has been established; p. 3 - 38 –...
Page 116 Swing-away lattice 3.4 Description of the rigging work • Pull the pin (2) out of the connecting point (3). • Insert the pin (2) in the holder (1). • Secure the pin with the retaining pin. Connection between section 1 and the main boom This connection is not available at truck cranes supplied with a 17 m (56 ft) swing-away lattice.
Page 117 Swing-away lattice 3.4 Description of the rigging work Undoing the connection • Check whether the connection in the Front area has been established; à p. 3 - 38. • (A) – Pull the pins (2) out of the connecting points (3). •...
Page 118 Swing-away lattice 3.4 Description of the rigging work Establishing the connection • Pull the conical pin (4) and another pin (2) out of the holder (1). • Insert the pin (2) in the upper connecting point (3). • Insert the conical pin (4) in the lower con- necting point (5).
Page 119: Connections On The Left And Right-Hand Side Of The Main Boom Head
Swing-away lattice 3.4 Description of the rigging work 3.4.8 Connections on the left and right-hand side of the main boom head The connections must be established after the swing-away lattice has been swivelled in front of the main boom head during rigging. The connections must be undone to allow the swing-away lattice to be swung to the side of the main boom during unrigging.
Page 120 Swing-away lattice 3.4 Description of the rigging work Left-hand connec- tion Risk of accidents due to the lattice extension swinging of its own accord Secure the swing-away lattice always with a guide rope before undoing any connections. This will prevent the lattice extension from swinging around of its own accord and causing injury to you or other persons.
Page 121 Swing-away lattice 3.4 Description of the rigging work Relieving the con- Proceed in the following manner to relieve the strain on the connecting necting points points: (A) – With derricking swing-away lattice • Lower the swing-away lattice until it is with the skids (2) on the ground (if necessary, override the lifting limit switch).
Page 122 Swing-away lattice 3.4 Description of the rigging work Rigging Rigging position • Open the valve (1). • Place the lever (2) in position (A). • Press the pull rod (3) manually as far as it will go in direction (B). •...
Page 123 Swing-away lattice 3.4 Description of the rigging work Unrigging • First pull the pin out of the connecting point (5). If the pin cannot be pulled, take the load off the pin. Taking load off the pin • Close the valve (1). •...
Page 124: Swinging The Swing-Away Lattice Towards The Main Boom Head
Swing-away lattice 3.4 Description of the rigging work 3.4.9 Swinging the swing-away lattice towards the main boom head This section describes the slewing of the swing-away lattice – Onto the main boom head when rigging – Onto the main boom when unrigging Prerequisites –...
Page 125: Swinging The Swing-Away Lattice During Rigging
Swing-away lattice 3.4 Description of the rigging work 3.4.10 Swinging the swing-away lattice during rigging When rigging – When rigging the 10 m (33 ft) or 17 m (56 ft) swing-away lattice, you must section 1 swing section 1 in front of the main boom head. •...
Page 126 Swing-away lattice 3.4 Description of the rigging work With manually inclinable swing-away lattice à • Check whether the connection in the Front is undone; p. 3 - 39. • Pull the swing-away lattice from the run-up rail on the ground by the guide rope and swing it in front of the main boom head.
Page 127 Swing-away lattice 3.4 Description of the rigging work When rigging – When rigging the 17 m (56 ft) swing-away lattice, you must also swing section 2 section 2 in front of section 1. Risk of accidents due to section 2 swinging of its own accord Secure section 2 always with a guide rope before you undo the connection between section 1 and section 2 and only position the ladder on the left side of section 1.
Page 128 Swing-away lattice 3.4 Description of the rigging work When unrigging – When unrigging the 17 m (56 ft) swing-away lattice, you must swing section 2 section 2 to section 1 from the side. Check whether the electrical connection between section 1 and section 2 has been undone before you swing section 2 to section 1.
Page 129: Establishing / Undoing Connections At The Swing-Away Lattice
Swing-away lattice 3.4 Description of the rigging work 3.4.11 Establishing / undoing connections at the swing-away lattice (A) – If section 1 and section 2 are folded on the side for transport, you only need to establish and undo the connection on the left-hand side. (B) –...
Page 130 Swing-away lattice 3.4 Description of the rigging work Only section 1 installed Danger of crushing due to section 2 swinging Always secure section 2 with a guide rope from the ground before estab- lishing or undoing the connection. In this way you will prevent the swinging lattice extension from knocking you off the ladder, or yourself from being crushed between the sections of the swing-away lattice.
Page 131: Electrical Connections At The Swing-Away Lattice
Swing-away lattice 3.4 Description of the rigging work 3.4.12 Electrical connections at the swing-away lattice Risk of crushing due to the swing-away lattice swinging around Start the subsequent work only if the swing-away lattice has been pinned in front of the main boom head or is secured against swinging around. This will prevent the swing-away lattice from swinging inadvertently to the side of the main boom and crushing you.
Page 132 Swing-away lattice 3.4 Description of the rigging work Disconnecting the electrical connection • Remove the plug (4) from the socket (1) and plug it into the dummy socket (6). • Wind the cable (5) onto the holder (7). • Remove the bridging plug (3) from the dummy socket (2) and plug it into the socket (1).
Page 133 Swing-away lattice 3.4 Description of the rigging work • With 17 m (56 ft) First establish the electrical connection at the 10 m (33 ft) swing-away à swing-away lattice lattice extension; p. 3 - 61. Establishing the electrical connection • Remove the bridging plug (5) from the socket (1) and plug it into the dummy socket (4).
Page 134: Folding Deflection Sheaves Out / In
Swing-away lattice 3.4 Description of the rigging work 3.4.13 Folding deflection sheaves out / in Folding out deflec- For operation with the swing-away lattice, you must fold out the deflection tion sheaves sheave. Risk of crushing When pulling the pins, always hold the Rear deflection sleeve tight by the handle and the Front deflection sheave by the strut.
Page 135 Swing-away lattice 3.4 Description of the rigging work Folding in deflec- In order to drive with the folded swing-away lattice, you must fold in the tion sheaves deflection sheaves. Risk of accidents by exceeding the permissible overall height Always fold in the deflection sheaves when the swing-away lattice is folded onto the main boom for driving.
Page 136: Applying / Removing The Hoist Rope
Swing-away lattice 3.4 Description of the rigging work 3.4.14 Applying / removing the hoist rope Risk of accidents due to falling parts Secure the sheaves and rods always with retaining pins when securing the hoist rope. This will prevent elements from becoming loose, falling down and injuring persons.
Page 137 Swing-away lattice 3.4 Description of the rigging work Possible reeving methods at the swing-away lattice Single-sheave hook block Max. lifting capacity of the hook block 20 t (44 000 lbs) Max. lifting capacity with the GMK 4100/4100-L/5095: A with single reeving 5.7 t (12 500 lbs) B with double reeving 11.4 t (25 000 lbs)
Page 138: Installing / Removing The Lifting Limit Switch
Swing-away lattice 3.4 Description of the rigging work 3.4.15 Installing / removing the lifting limit switch The functions Lift hoist, extend main boom telescoping , Lower main boom and Derrick swing-away lattice are monitored by the lifting limit switch on the swing-away lattice and switched off, if necessary.
Page 139 Swing-away lattice 3.4 Description of the rigging work At the 10 m (33 ft) swing-away lattice Connecting the lifting limit switch • Fit the lifting limit switch (5) onto the clamp (4) and secure it with a retaining pin. • Remove the bridging plug (3) from the socket (1) and plug it into the dummy socket (2).
Page 140 Swing-away lattice 3.4 Description of the rigging work At the 17 m (56 ft) swing-away lattice Connecting the lifting limit switch • Fit the lifting limit switch (3) onto the clamp (2) and secure it with a retaining pin. • Lay the connecting cable (4) in such a way that it will not be damaged during crane operation, and insert the lifting limit switch...
Page 141: Installing / Removing The Anemometer
Swing-away lattice 3.4 Description of the rigging work 3.4.16 Installing / removing the anemometer At the 10 m (33 ft) The anemometer of the main boom is used on the lattice extension. swing-away lattice Installing the anemometer • Put the rod (1) in the holder (3) and secure it with the retaining pins.
Page 142 Swing-away lattice 3.4 Description of the rigging work On the 17 m (56 ft) The anemometer of the main boom is used on the lattice extension. swing-away lattice Installing the anemometer • Put the rod (1) in the holder (3) and secure it with the retaining pins.
Page 143: Air Traffic Control Light - Electrical Connection
Swing-away lattice 3.4 Description of the rigging work 3.4.17 Air traffic control light – electrical connection The air traffic control light (additional equipment) is installed on the ane- mometer holding rod. Establishing the electrical connec- tion On the 10 m (33 ft) swing-away lattice: à...
Page 144 Swing-away lattice 3.4 Description of the rigging work Disconnecting the electrical con- nection à • Operating instructions GMK 4100/ Switch off the air traffic control light, 4100-L/5095. On the 10 m (33 ft) swing-away lattice: • Pull the plug of the air traffic control light out of the socket (1).
Page 145: Derricking The Swing-Away Lattice
Swing-away lattice 3.4 Description of the rigging work 3.4.18 Derricking the swing-away lattice This section only applies to the derricking swing-away lattice. • In order to enable the derricking of the swing-away lattice, the SLI code à Setting the SLI , p. 3 - 87. must be set for the current rigging mode;...
Page 146 Swing-away lattice 3.4 Description of the rigging work The button (1) is only active if the derricking swing-away lattice is connected to the electrical power supply. • Press the button (1) – the engine starts. Pre-selecting derricking the swing-away lattice •...
Page 147 Swing-away lattice 3.4 Description of the rigging work During operation Switching on the derricking gear All power units are switched off and the lamps in the corresponding buttons are only dim after turning on the ignition. • Press the button (1) once. –...
Page 148 Swing-away lattice 3.4 Description of the rigging work When derricking the swing-away lattice, the SLI automatically switches fixed angles (0° inclination) and intermediate angles (0 – 20° or 20 – 40° inclination) specified in the lifting capacity table if they are permitted for the load currently raised.
Page 149: Setting The Angle - With An Auxiliary Crane
Swing-away lattice 3.4 Description of the rigging work 3.4.19 Setting the angle – with an auxiliary crane This section only applies to the inclinable swing-away lattice. Risk of accidents due to the swing-away lattice folding down Always secure the swing-away lattice with an auxiliary crane or by setting it down on the ground before knocking out the pin for the inclination.
Page 150: Setting The Angle - Without Auxiliary Crane
Swing-away lattice 3.4 Description of the rigging work 3.4.20 Setting the angle – without auxiliary crane If an auxiliary crane is not available, the swing-away lattice must be set down before it is angled. Risk of damage to the hoist rope Unreeve the hook block and set down the hoist rope beside the swing-away lattice before you angle the swing-away lattice.
Page 151 Swing-away lattice 3.4 Description of the rigging work Setting an angle of This section is based on the assumption that the swing-away lattice has 20° or 40° been pinned in front of the main boom and the unreeved hoist rope has been set down beside the swing-away lattice.
Page 152 Swing-away lattice 3.4 Description of the rigging work • If necessary, relieve the pin (1) by raising slightly. • Move the pin (1) into the position for the required angle of inclination, e.g. 40°; à Setting the angle – with an auxiliary crane , p.
Page 153 Swing-away lattice 3.4 Description of the rigging work • Slowly lower the main boom into a horizon- tal position. In doing so, the head of the swing-away lat- tice is pushed along the ground. The swing-away lattice is now in the correct position for the attachment of the hoist rope.
Page 154 Swing-away lattice 3.4 Description of the rigging work • Slowly lower the main boom until the swing-away lattice head no longer touches the ground. • Enter the SLI rigging code for the inclination; à p. 3 - 83. • Extend the main boom as far as permitted with the set SLI rigging code, or as far as possible given the space available.
Page 155 Swing-away lattice 3.4 Description of the rigging work If you have inclined the truck crane with the outriggers, level it now so that the swing-away lattice sections can be folded more easily. Inclining the In order to set the angle of the swing-away lattice, you must set it down on truck crane the ground by extending and lowering the main boom.
Page 156 Swing-away lattice 3.4 Description of the rigging work Blank page 3 - 86 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 157: Operation With Swing-Away Lattice
Swing-away lattice 3.5 Operation with swing-away lattice Operation with swing-away lattice When operating the swing-away lattice, the maximum speed for the differ- à Operating instructions GMK 4100/4100- ent power units is limited to 70%, L/5095 . Risk of damage to the main boom During operation with the 10 m (33 ft) swing-away lattice at an angle of 0°...
Page 158 Swing-away lattice 3.5 Operation with swing-away lattice • Entering the Enter the current rigging mode on the SLI, either using the corresponding SLI code according to the Lifting capacity table or individual components. SLI code • Enter the current reeving on the SLI. •...
Page 159: Derricking The Main Boom
Swing-away lattice 3.5 Operation with swing-away lattice 3.5.2 Derricking the main boom Risk of accidents with overridden SLI Do not override the SLI when lowering the boom into a horizontal position. If the SLI is overridden, the crane operation will not be monitored and the truck crane will overturn if you leave the permissible working range.
Page 160: Telescoping With Rigged Swing-Away Lattice
Swing-away lattice 3.5 Operation with swing-away lattice 3.5.3 Telescoping with rigged swing-away lattice Risk of overloading the main boom When telescoping the main boom with the rigged swing-away lattice, you may not simultaneously slew the superstructure. This prevents the main boom from being subjected to additional side forces and increased vibrations and becoming overloaded.
Page 161 Swing-away lattice 3.5 Operation with swing-away lattice 3.5.4 Notes on the SLI shutdown Operation with the swing-away lattice is monitored by the SLI. When operating with the swing-away lattice, SLI shutdowns can occur à Operating for the same reasons as when operating with the main boom; instructions GMK 4100/4100-L/5095 .
Page 162 Swing-away lattice 3.5 Operation with swing-away lattice 3.5.6 Notes on main boom operation with the folded / rigged swing- away lattice Folded This section applies to instances when the swing-away lattice is folded on the side. If an swing-away lattice is folded on the side when operating with the main boom, the loads specified in the Lifting capacity tables are reduced.
Page 163 Swing-away lattice 3.5 Operation with swing-away lattice Reduction of the lifting capacities The Maximum load display (1) does not show the reduced values. The SLI also takes into account the load moment effected by the currently rigged swing-away lattice and switches off earlier accordingly. Tables with values for reducing the lifting capacities can be found in the Lift- ing capacity table .
Page 164 Swing-away lattice 3.5 Operation with swing-away lattice Blank page 3 - 94 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 165 Swing-away lattice 3.6 Finding and eliminating malfunctions Finding and eliminating malfunctions Malfunction Cause Remedy Lifting limit switch switches Lifting limit switch not con- Connect the lifting limit à off (lamp is on) nected switch; p. 3 - 68. The connection for the lifting Override the lifting limit limit switch on the main boom switch on the main boom...
Page 166 Swing-away lattice 3.6 Finding and eliminating malfunctions Blank page 3 - 96 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 167 Boom extension Rigging work checklists ..........4 - 4.1.1 CHECKLIST: Rigging the 22 / 27 m (72 / 89 ft) boom extension .
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Page 169: Boom Extension
Boom extension 4.1 Rigging work checklists Boom extension Rigging work checklists For GMK 4100-L and GMK 5095, only the 22 m (72 ft) boom extension is delivered. 4.1.1 CHECKLIST: Rigging the 22 / 27 m (72 / 89 ft) boom extension This checklist is no complete set of operating instructions.
Page 170 Boom extension 4.1 Rigging work checklists 5. Sling the necessary sections onto the auxiliary crane one after the other and install them in front of the main boom: – For 22 m (72 ft) boom extension, section 3 – For 27 m (89 ft) boom extension, first section 3 and then section 4; à...
Page 171 Boom extension 4.1 Rigging work checklists 11. Establish the connection on the left between section 2 and section 1; à Establishing / undoing connections at the swing-away lattice , p. 3 - 59. 12. Only applies to the derricking swing-away lattice. Establish the hydraulic connection;...
Page 172 Boom extension 4.1 Rigging work checklists à 17. Install the lifting limit switch; Installing / removing the lifting limit switch , p. 3 - 68. 18. Only applies to the inclinable swing-away lattice. Set an angle of 20° or 40°; à...
Page 173: Checklist: Unrigging The 22 / 27 M (72 / 89 Ft) Boom Extension
Boom extension 4.1 Rigging work checklists 4.1.2 CHECKLIST: Unrigging the 22 / 27 m (72 / 89 ft) boom extension This checklist is no complete set of operating instructions. There are accom- panying operating instructions which are referred to by cross-references. Observe the warnings and safety instructions specified there.
Page 174 Boom extension 4.1 Rigging work checklists 5. Unreeve the hoist rope from the hook block and remove it from the lat- à Applying / removing the hoist rope , p. 4 - 19. tice extension; 6. Remove the hoist rope and fold in the deflection sheaves on all sections à...
Page 175 Boom extension 4.1 Rigging work checklists 11. Reel the hoist rope up to the main boom head. 12. Fasten the guide rope to the front of section 2. 13. If section 2 is to be removed: à Slinging points , p. 2 - 5. –...
Page 176 Boom extension 4.1 Rigging work checklists 17. Sling the swing-away lattice on the auxiliary crane and fasten the guide à Slinging points , p. 2 - 5. rope; à Installing / removing the 18. Remove the folded swing-away lattice; swing-away lattice for the boom extension , p. 4 - 11. 19.
Page 177: Description Of The Rigging Work
Boom extension 4.2 Description of the rigging work Description of the rigging work 4.2.1 Installing / removing section 3 and section 4 Risk of damage to connection cables and hydraulic hoses Before the removal, check whether the electrical and hydraulic connections have been disconnected.
Page 178 Boom extension 4.2 Description of the rigging work Section 4 Installing à • (A) – Sling section 4; p. 2 - 9. • Raise section 4 in front of the main boom head so that the connecting points (3) are in line on both sides.
Page 179: Installing / Removing The Swing-Away Lattice For The Boom Extension
Boom extension 4.2 Description of the rigging work 4.2.2 Installing / removing the swing-away lattice for the boom extension You can install the swing-away lattice folded in front of each other or together in front of section 3 or section 4. Risk of damage to connection cables and hydraulic hoses Before the removal, check whether the electrical and hydraulic connections have been disconnected.
Page 180: Hydraulic Connection At The Boom Extension
Boom extension 4.2 Description of the rigging work 4.2.3 Hydraulic connection at the boom extension 22 m (72 ft) boom extension 27 m (89 ft) boom extension This section only applies to the hydraulically derricking lattice extension. The hoses are attached in section 3 in such a way that short ends (1) pro- trude out of section 3 at the rear and long ends (3) at the front.
Page 181 Boom extension 4.2 Description of the rigging work Main boom con- nection – section 3 (A) – Establishing the connection • If necessary, bring the connections (2) on the left side of the main boom head into the position for operating with the lattice exten- à...
Page 182 Boom extension 4.2 Description of the rigging work Connection to the swing-away lattice (A) – Establishing the connection • Remove the long ends (2) from the holders (4) in section 3. • Lay the long ends (2) through section 3 as far forward as possible to section 1.
Page 183: Electrical Connection On The Boom Extension
Boom extension 4.2 Description of the rigging work 4.2.4 Electrical connection on the boom extension 22 m (72 ft) boom extension 27 m (89 ft) boom extension The cable is attached in section 3. The short end (1) is at the rear and the long end (3) at the front.
Page 184 Boom extension 4.2 Description of the rigging work Main boom con- nection – section 3 Establishing the connection • Remove the bridging plug (3) from the socket (1) and plug it into the dummy socket (2). • Unwind the cable (5) from the holder (7). •...
Page 185 Boom extension 4.2 Description of the rigging work Connection to the swing-away lattice Establishing the connection • Unwind the cable (2) from the holder (1) in section 3. • Lay the cable (2) as far forward as possible to section 1. •...
Page 186: Fold In / Out The Deflection Sheave On Section 3
Boom extension 4.2 Description of the rigging work 4.2.5 Fold in / out the deflection sheave on section 3 à To fold the deflection sheaves on section 1 in and out; p. 3 - 64. Folding out the deflection sheave •...
Page 187: Applying / Removing The Hoist Rope
Boom extension 4.2 Description of the rigging work 4.2.6 Applying / removing the hoist rope Risk of accidents due to falling parts Secure the rope protection rollers and rods always with retaining pins. This will prevent elements from becoming loose, falling down and injuring persons.
Page 188 Boom extension 4.2 Description of the rigging work Possible reeving methods Single-sheave hook block Max. lifting capacity of the hook block 20 t (44 000 lbs) Max. lifting capacity with the GMK 4100/4100-L/5095: A with single reeving 5.7 t (12 500 lbs) Hook tackle Max.
Page 189: Operation With Boom Extension
Boom extension 4.3 Operation with boom extension Operation with boom extension When operating with the boom extension, the maximum speed for the dif- à Operating instructions of the truck ferent power units is limited to 70%, crane. Risk of overturning when operating with the boom extension No hook block may be reeved on the main boom when operating with the boom extension.
Page 190: Derricking The Main Boom
Boom extension 4.3 Operation with boom extension 4.3.2 Derricking the main boom Risk of accidents with overridden SLI Do not override the SLI when lowering the boom into a horizontal position. If the SLI is overridden, the crane operation will not be monitored and the truck crane will overturn if you leave the permissible working range.
Page 191: Notes On The Sli Shutdown
Boom extension 4.3 Operation with boom extension 4.3.4 Notes on the SLI shutdown Operation with the boom extension is monitored by the SLI. When operating with the boom extension, SLI shutdowns may occur for the à Operating instruc- same reasons as when operating with the main boom; tions of the truck crane.
Page 192 Boom extension 4.3 Operation with boom extension Blank page 4 - 24 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 193 Auxiliary single-sheave boom top Installation / removal ..........5 - 5.1.1 Installing / removing the auxiliary single-sheave boom top .
Page 194 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 195: Auxiliary Single-Sheave Boom Top
Auxiliary single-sheave boom top 5.1 Installation / removal Auxiliary single-sheave boom top Installation / removal 5.1.1 Installing / removing the auxiliary single-sheave boom top Installing • Sling the auxiliary single-sheave boom top; à p. 2 - 10. • Pull out the pin (1). •...
Page 196 Auxiliary single-sheave boom top 5.1 Installation / removal Removing • Sling the auxiliary single-sheave boom top; à p. 2 - 10. (A) – In transport position • Pull out the pins (1) and (2). (B) – In working position • Pull out the pins (1), (2) and (3).
Page 197: Rigging The Auxiliary Single-Sheave Boom Top
Auxiliary single-sheave boom top 5.2 Rigging the auxiliary single-sheave boom top Rigging the auxiliary single-sheave boom top 5.2.1 Rigging in working position / transport position Risk of accidents due to falling parts To swing into working position or transport position, the swivel pin must be inserted.
Page 198: Applying And Removing The Hoist Rope
Auxiliary single-sheave boom top 5.2 Rigging the auxiliary single-sheave boom top 5.2.2 Applying and removing the hoist rope Risk of accidents due to falling parts Secure the sheaves and rods always with retaining pins when securing the hoist rope. This will prevent elements from becoming loose, falling down and injuring persons.
Page 199 Auxiliary single-sheave boom top 5.2 Rigging the auxiliary single-sheave boom top Possible reeving methods Single-sheave hook block Max. lifting capacity of the hook block 20 t (44 000 lbs) Max. lifting capacity with the GMK 4100/4100-L/5095: A with single reeving 5.7 t (12 500 lbs) Hook tackle Max.
Page 200: Lifting Limit Switch And Anemometer
Auxiliary single-sheave boom top 5.2 Rigging the auxiliary single-sheave boom top 5.2.3 Lifting limit switch and anemometer Lifting limit switch For operation A lifting limit switch must be installed for each reeved hoist rope; à Operating instructions of the truck crane. On the left side •...
Page 201 Auxiliary single-sheave boom top 5.2 Rigging the auxiliary single-sheave boom top For removal On the left side • Remove the plug (4) from the socket (1). • Wind the connecting cable of the plug (4) onto the holder (5). • Remove the bridging plug (3) from the dummy socket (2) and plug it into the socket (1).
Page 202 Auxiliary single-sheave boom top 5.2 Rigging the auxiliary single-sheave boom top Blank page 5 - 8 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 203: Operation With The Auxiliary Single-Sheave Boom Top
Auxiliary single-sheave boom top 5.3 Operation with the auxiliary single-sheave boom top Operation with the auxiliary single-sheave boom top When operating with the auxiliary single-sheave boom top, the maximum à Operating instructions of the speed for the power units is not limited; truck crane.
Page 204: Notes On The Sli Shutdown
Auxiliary single-sheave boom top 5.3 Operation with the auxiliary single-sheave boom top 5.3.3 Notes on the SLI shutdown Operation with the auxiliary single-sheave boom top is monitored by the SLI. When operating with the lattice extension, SLI shutdowns can occur for the à...
Page 205: Lmb Display With Folded / Rigged Auxiliary Single-Sheaveboom Top
Auxiliary single-sheave boom top 5.3 Operation with the auxiliary single-sheave boom top 5.3.5 LMB display with folded / rigged auxiliary single-sheave boom top If the auxiliary single-sheave boom top is installed on the main boom in working position or transport position, the lifting capacities specified in the Lifting capacity tables are reduced.
Page 206 Auxiliary single-sheave boom top 5.3 Operation with the auxiliary single-sheave boom top Blank page 5 - 12 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 207 Heavy load lattice extension Installing / removing ..........6 - 6.1.1 Installing the heavy load lattice extension .
Page 208 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 209: Heavy Load Lattice Extension
Heavy load lattice extension 6.1 Installing / removing Heavy load lattice extension Installing / removing 6.1.1 Installing the heavy load lattice extension Prerequisites: – An auxiliary crane is available. à – The heavy load lattice extension is rigged at a 0° angle; p.
Page 210: Removing The Heavy Load Lattice Extension
Heavy load lattice extension 6.1 Installing / removing 6.1.2 Removing the heavy load lattice extension • Attach the heavy load lattice extension using an auxiliary crane in front of à the top sheave (1); p. 2 - 11. à • Attach the guide rope to the rope attachment point (2);...
Page 211: Rigging The Heavy Load Lattice Extension
Heavy load lattice extension 6.2 Rigging the heavy load lattice extension Rigging the heavy load lattice extension 6.2.1 Rigging in transport position Prerequisites: – The heavy load lattice extension is in working position. à – The heavy load lattice extension is rigged at a 0° angle; p.
Page 212 Heavy load lattice extension 6.2 Rigging the heavy load lattice extension Risk of accidents due to the heavy load lattice extension falling down Always insert the pin onto the lateral holding device first before removing the pins on the main boom head. This way, you can avoid the heavy load lattice extension having no connection with the main boom and falling down.
Page 213 Heavy load lattice extension 6.2 Rigging the heavy load lattice extension • Detach the guide rope from the rope attachment point. à • Fold in the rope attachment point; p. 6 - 15. The heavy load lattice extension is now in transport position. Lattice extension operating instructions 3 112 441 en 6 - 5...
Page 214: Rigging In Working Position
Heavy load lattice extension 6.2 Rigging the heavy load lattice extension 6.2.2 Rigging in working position Prerequisites: – The heavy load lattice extension is in transport position. à • Attach the guide rope to the rope attachment point (1); p. 6 - 16. •...
Page 215 Heavy load lattice extension 6.2 Rigging the heavy load lattice extension • Pull the pins (4) out of the holder (6). • Attach the heavy load lattice extension with the pins (4) to the left side of the main boom head and secure them with retaining pins.
Page 216: Setting The Angle Position Of The Heavy Load Lattice Extension
Heavy load lattice extension 6.2 Rigging the heavy load lattice extension 6.2.3 Setting the angle position of the heavy load lattice extension The heavy load lattice extension can be used at two angles. The chain hoist supplied with the truck crane is used for these settings. 0°...
Page 217 Heavy load lattice extension 6.2 Rigging the heavy load lattice extension Setting angle Risk of uncontrolled movements When setting the angle, always raise or lower the heavy load lattice exten- sion as far as possible and then insert the pin. This way, you can prevent the heavy load lattice extension from being in a non-permissible position without a fall-back guard.
Page 218: Attaching And Removing The Hoist Rope
Heavy load lattice extension 6.2 Rigging the heavy load lattice extension 6.2.4 Attaching and removing the hoist rope Risk of accidents due to falling parts Always secure the sheaves and rods for securing the hoist rope with retain- ing pins. This prevents elements from coming loose, falling down and injuring people.
Page 219 Heavy load lattice extension 6.2 Rigging the heavy load lattice extension Possible reeving The hoist rope can be reeved once or twice. methods on the heavy load lattice extension 1 sheave hook block Max. lifting capacity of the hook block 20 t (44,000 lbs) Max.
Page 220: Lifting Limit Switch And Anemometer
Heavy load lattice extension 6.2 Rigging the heavy load lattice extension 6.2.5 Lifting limit switch and anemometer Lifting limit switch Establishing the electrical connection For each reeved hoist rope, a lifting limit switch must be installed; à Operating instructions of the truck crane. On the left side •...
Page 221 Heavy load lattice extension 6.2 Rigging the heavy load lattice extension On the right side If, additionally, a hook block is reeved on the main boom, connect the sec- ond lifting limit switch to the socket on the right side of the main boom à...
Page 222 Heavy load lattice extension 6.2 Rigging the heavy load lattice extension On the left side • Remove the plug (6) from the socket (1). • Wind the connecting cable of the plug (6) onto the holder (5). • Remove the plug (3) from the dummy socket (2) and plug it into the socket (1).
Page 223: Folding In / Out Rope Attachment Point
Heavy load lattice extension 6.2 Rigging the heavy load lattice extension 6.2.6 Folding in / out rope attachment point Folding out: – for operation with a double-reeved hoist rope. Folding in: – for operation with a double-reeved hoist rope and for transport.
Page 224: Securing The Heavy Load Lattice Extension With Guide Rope
Heavy load lattice extension 6.2 Rigging the heavy load lattice extension 6.2.7 Securing the heavy load lattice extension with guide rope Risk of accidents due to the heavy load lattice extension swinging of its own accord Always secure the heavy load lattice extension with a guide rope on the main boom before removing any connections.
Page 225: Operation With The Heavy Load Lattice Extension
Heavy load lattice extension 6.3 Operation with the heavy load lattice extension Operation with the heavy load lattice extension When operating the lattice extension, the maximum speed for the different à Operating instructions of the truck crane. power units is limited to 70%, The hoisting, lowering, slewing, derricking and telescoping movements are carried out in the same way as when operating with the main boom.
Page 226: Telescoping With Rigged Heavy Load Lattice Extension
Heavy load lattice extension 6.3 Operation with the heavy load lattice extension – The current rigging mode with the rigged heavy load lattice extension is entered on the SLI, and the corresponding SLI code is displayed as per the Lifting capacity table . –...
Page 227: Procedure If Permissible Wind Speed Is Exceeded
Heavy load lattice extension 6.3 Operation with the heavy load lattice extension 6.3.5 Procedure if permissible wind speed is exceeded Risk of accidents due to excessively high wind speeds If the current wind speed is higher that the maximum permissible wind speed, stop crane operation immediately and establish the corresponding rigging mode.
Page 228: Notes On Two-Hook Operation
Heavy load lattice extension 6.3 Operation with the heavy load lattice extension Risk of overturning with impermissible rigging mode Main boom operation with a rigged heavy load lattice extension is only per- missible in rigging modes that are also permissible for the rigged heavy load lattice extension (outrigger span, counterweight, slewing range).
Page 229 Turning loads Prerequisites ............7 - Setting the SLI .
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Page 231 Turning loads 7.1 Prerequisites Turning loads Two-hook operation is required to turn loads. Two-hook operation is only permitted with: – Swing-away lattice or – Auxiliary single-sheave boom top or – Heavy load lattice extension Risk of accidents due to overloading Lifting a load with two hooks is permitted only according to the following instructions and illustrations.
Page 232 Turning loads 7.2 Setting the SLI Setting the SLI Both hoists must be switched on for the SLI for two-hook operation. Enter the reeving for both hoists at the beginning. The values are stored and called up directly when switching hoists. As a result, it is not necessary to make an entry later on during operation.
Page 233 Turning loads 7.2 Setting the SLI Switching on the auxiliary hoist • Press the button (1) once. – The lamp in the button (1) shines brightly. – The symbol 2 is green if the auxiliary hoist is switched on. Of the Hoists indicator lamps, lamp II for the auxiliary hoist now goes on. •...
Page 234 Turning loads 7.3 Turning a load Turning a load When turning the load, proceed as is described in this section. Risk of accidents due to overloading Keep the acceleration forces to a minimum during two-hook operation. For this reason, move the load at minimum speed. As soon as the load is attached to two hooks, there will be slight deviations on the Current load display.
Page 235 Turning loads 7.3 Turning a load • (A) – First, sling the load only to the hook block of the lattice extension (rope of the auxiliary hoist). • Raise the load completely with the lattice extension. • (B) – Only now, attach the load to the hook block of the main boom as well (main hoist rope).
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Page 237 Driving with rigged crane Safety instructions ..........8 - Route .
Page 238 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 239: Driving With Rigged Crane
Driving with rigged crane 8.1 Safety instructions Driving with rigged crane Safety instructions Risk of accidents by not having a clear overview of the entire truck crane When driving the truck crane, stay in constant visual or radio contact with a banksman who can observe the sections you are unable to see, e.g.
Page 240: Route
Driving with rigged crane 8.2 Route Route The route must be even. Uneven surfaces cannot be compensated with the level adjustment system. The ground of the route must be stable enough to bear the axle loads. If the surface pressure of the tyres exceeds the permissible load on the ground, the surface area of the tyres must be increased with packing of sta- ble material (e.g.
Page 241: Before Driving With The Rigged Crane
Driving with rigged crane 8.4 Before driving with the rigged crane Before driving with the rigged crane à • Check the tyre pressure and the wind speed; Operating instructions of the truck crane . à • Operating instructions of the truck crane . Switch off the slewing gear;...
Page 242 Driving with rigged crane 8.5 Driving the rigged truck crane Driving from the crane cab Risk of accidents when driving with a raised load The truck crane may only be driven with a raised load in the Free on wheels working position with the current rigging mode entered on the SLI.
Page 243: Tables With Boom Positions And Axle Loads
Driving with rigged crane 8.6 Tables with boom positions and axle loads Tables with boom positions and axle loads Notes on The axle loads specified in the following tables: the tables – Refer to a driving mode with the basic unit –...
Page 244: Swing-Away Lattice Gmk 4100
Driving with rigged crane 8.6 Tables with boom positions and axle loads 8.6.1 Swing-away lattice GMK 4100 10 m (33 ft) swing- All of the axle loads in the following table apply with a 20 t hook block away lattice (weight: 300 kg (660 lbs)) reeved on the lattice extension.
Page 245 Driving with rigged crane 8.6 Tables with boom positions and axle loads Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V in t angle sion incli- position (x 1000 lbs) (lbs) nation Front Rear 0 - 0 - 0- 0 - 0...
Page 246 Driving with rigged crane 8.6 Tables with boom positions and axle loads 17 m (56 ft) swing- All of the axle loads in the following table apply with a 8 t hook tackle away lattice (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main...
Page 247 Driving with rigged crane 8.6 Tables with boom positions and axle loads Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V in t angle sion incli- position (x 1000 lbs) (lbs) nation Front Rear 0 - 0 - 0- 0 - 0...
Page 248: Swing-Away Lattice Gmk 4100-L
Driving with rigged crane 8.6 Tables with boom positions and axle loads 8.6.2 Swing-away lattice GMK 4100-L 10 m (33 ft) swing- All of the axle loads in the following table apply with a 20 t hook block away lattice (weight: 300 kg (660 lbs)) reeved on the lattice extension.
Page 249 Driving with rigged crane 8.6 Tables with boom positions and axle loads Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V-VI in t angle sion incli- position (x 1000 lbs) (lbs) nation Front Rear 0 - 0 - 0- 0 - 0...
Page 250 Driving with rigged crane 8.6 Tables with boom positions and axle loads 17 m (56 ft) swing- All of the axle loads in the following table apply with a 8 t hook tackle away lattice (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main...
Page 251 Driving with rigged crane 8.6 Tables with boom positions and axle loads Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V-VI in t angle sion incli- position (x 1000 lbs) (lbs) nation Front Rear 0 - 0 - 0- 0 - 0...
Page 252: Swing-Away Lattice Gmk 5095
Driving with rigged crane 8.6 Tables with boom positions and axle loads 8.6.3 Swing-away lattice GMK 5095 10 m (33 ft)- All the axle loads in the following table are valid for a 20 t hook block swing-away (weight: 300 kg (660 lbs)) reeved on the lattice extension. lattice Counter- Telescoping...
Page 253 Driving with rigged crane 8.6 Tables with boom positions and axle loads Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V-VI in t angle sion incli- position (x 1000 lbs) (lbs) nation Front Rear 0 - 0 - 0- 0 - 0 - 0...
Page 254 Driving with rigged crane 8.6 Tables with boom positions and axle loads 17 m (56 ft)- All the axle loads in the following table are valid for an 8 t hook tackle swing-away (weight: 200 kg (440 lbs)) reeved on the lattice extension. lattice Counter- Telescoping...
Page 255 Driving with rigged crane 8.6 Tables with boom positions and axle loads Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V-VI in t angle sion incli- position (x 1000 lbs) (lbs) nation Front Rear 0 - 0 - 0- 0 - 0 - 0...
Page 256: Boom Extension Gmk 4100
Driving with rigged crane 8.6 Tables with boom positions and axle loads 8.6.4 Boom extension GMK 4100 22 m (72 ft) boom All of the axle loads in the following table apply with a 8 t hook tackle extension (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main...
Page 257 Driving with rigged crane 8.6 Tables with boom positions and axle loads Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V in t angle sion incli- position (x 1000 lbs) (lbs) nation Front Rear 0 - 0 - 0- 0 - 0...
Page 258 Driving with rigged crane 8.6 Tables with boom positions and axle loads 27 m (89 ft) boom All of the axle loads in the following table apply with a 8 t hook tackle extension (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main...
Page 259 Driving with rigged crane 8.6 Tables with boom positions and axle loads Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V in t angle sion incli- position (x 1000 lbs) (lbs) nation Front Rear 0 - 0 - 0- 0 - 0...
Page 260: Boom Extension Gmk 4100-L
Driving with rigged crane 8.6 Tables with boom positions and axle loads 8.6.5 Boom extension GMK 4100-L 22 m (72 ft) boom All of the axle loads in the following table apply with a 8 t hook tackle extension (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main...
Page 261 Driving with rigged crane 8.6 Tables with boom positions and axle loads Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V-VI in t angle sion incli- position (x 1000 lbs) (lbs) nation Front Rear 0 - 0 - 0- 0 - 0...
Page 262: Boom Extension Gmk 5095
Driving with rigged crane 8.6 Tables with boom positions and axle loads 8.6.6 Boom extension GMK 5095 22 m (72 ft)-boom All the axle loads in the following table are valid for an 8 t hook tackle extension (weight: 200 kg (440 lbs)) reeved on the lattice extension. Counter- Telescoping Main...
Page 263 Driving with rigged crane 8.6 Tables with boom positions and axle loads Counter- Telescoping Main Lattice Main Maximum axle load weight Telescopic section boom exten- boom in t I-II-III-IV-V-VI in t angle sion incli- position (x 1000 lbs) (lbs) nation Front Rear 0 - 0 - 0- 0 - 0...
Page 264: Auxiliary Single-Sheave Boom Top Or Heavy Load Lattice Extension
Driving with rigged crane 8.6 Tables with boom positions and axle loads 8.6.7 Auxiliary single-sheave boom top or heavy load lattice extension The following section is valid for GMK 4100, GMK 4100-L and GMK 5095. Risk of accidents when driving from the crane cab Before driving the truck crane from the crane cab, note all instructions in the Operating instructions of the truck crane and set the rigging mode à...
Page 265 Maintenance Cleaning work ............9 - Maintenance overview GMK 4100, GMK 4100-L .
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Page 267: Cleaning Work
Maintenance 9.1 Cleaning work Maintenance Observe the general notes and the information on safety and environmental protection in the Maintenance manual of the truck crane delivered. In this chapter you will find the information required for the maintenance of the lattice extensions. –...
Page 268: Maintenance Overview Gmk 4100, Gmk 4100-L
Maintenance 9.2 Maintenance overview GMK 4100, GMK 4100-L Maintenance overview GMK 4100, GMK 4100-L 9.2.1 Maintenance plan M 1 Lattice extension maintenance work: Lubricant monthly / after 100 operating hours in litres (gal) Swing-away lattice à – Lubricate pins; p. 9 - 5. Boom extension à...
Page 269: Maintenance Overview Gmk 5095
Maintenance 9.3 Maintenance overview GMK 5095 Maintenance overview GMK 5095 9.3.1 Maintenance plan M 1 Maintenance work on the LATTICE EXTENSION: monthly / after 100 oper. hrs. Swing-away lattice à – Lubricate pin p. 9 - 5 Boom extension à –...
Page 270 Maintenance 9.3 Maintenance overview GMK 5095 Blank page 9 - 4 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 271: Description Of The Maintenance Work
Maintenance 9.4 Description of the maintenance work Description of the maintenance work 9.4.1 Lubricate pin Grease, spare The following table holds only for GMK 5095: parts and tools Grease Designation Specification GROVE per DIN 51502 Classification part no. Grease KP - L2K DIN 51825 00554201 à...
Page 272: Lubricate Joints
Maintenance 9.4 Description of the maintenance work à – Pins for the section 3 and section 4 connections; p. 4 - 9. à – Pins on the deflection sheave; p. 4 - 18. On auxiliary sin- – Lubricate the pins for the connections on the left and right of the main gle-sheave boom boom head.
Page 273 Maintenance 9.4 Description of the maintenance work Lubricating joints There is one lubricating nipple (1) in the pivot point at section 1. • Clean the grease nipples (1). • Press grease into the lubrication nipple (1) until new grease comes out of the lubrica- tion point.
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Page 275 Index Lattice extension operating instructions 3 112 441 en GMK 4100/4100-L/5095...
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Page 277 Index Index The index has the following structure: The names of the parts or components you are searching for are listed in alphabetical order on the far left at the beginning of the line. The following are indented under these terms: –...
Page 278 Index Blank page 10 - 2 3 112 441 en Lattice extension operating instructions GMK 4100/4100-L/5095...
Page 279 Index Auxiliary single-sheave boom top identification and slinging points ........2 - 10 installing .
Page 280 Index before driving ........... . . 8 - 3 driving .
Page 281 Index installing / removing the auxiliary single-sheave boom top ... . 5 - 1 installing the 10 / 17 m swing-away lattice ......3 - 8 removing the 10 / 17 m swing-away lattice .
Page 282 Index Rigging aid (additional equipment) hydraulic ............3 - 51 Safety instructions for working with lattice extensions .
Page 283 Index installing / removing the lifting limit switch ......3 - 68 locking device on the hose drum ....... . . 3 - 33 securing the swing-away lattice with a rope .
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This manual is also suitable for:

Grove gmk 4100-l Grove gmk 5095

Manitowoc GROVE GMK 4100 Operating Instructions Manual

1 1 Information

2 2 for Operations Planning

For Operations Planning

Notes

Swing-Away Lattice

Boom Extension

Auxiliary Single-Sheave Boom Top

Heavy Load Lattice Extension

3 3 Swing-Away Lattice

Validity

Swing-Away Lattice

Short Description of the Operating Elements

Rigging Work Checklists

Description of the Rigging Work

Operation with Swing-Away Lattice

4 4 Boom Extension

Boom Extension

Rigging Work Checklists

Description of the Rigging Work

Operation with Boom Extension

5 5 Auxiliary Single-Sheave Boom Top

Auxiliary Single-Sheave Boom Top

Installation / Removal

Rigging the Auxiliary Single-Sheave Boom Top

Operation with the Auxiliary Single-Sheave Boom Top

6 6 Heavy Load Lattice Extension

Installing / Removing

Heavy Load Lattice Extension

Rigging the Heavy Load Lattice Extension

Operation with the Heavy Load Lattice Extension

8 8 Driving with Rigged Crane

Driving with Rigged Crane

Safety Instructions

Route

Rigging Modes and Axle Loads

Before Driving with the Rigged Crane

Driving the Rigged Truck Crane

Tables with Boom Positions and Axle Loads

Quick Links

Chapters

Related Manuals for Manitowoc GROVE GMK 4100

Summary of Contents for Manitowoc GROVE GMK 4100

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Table of Contents