Page 1 Grove TMS9000-2 Operator Manual...
Page 3 OPERATOR MANUAL TMS9000-2 DANGER An untrained operator subjects himself and others to death or serious injury. Do not operate this crane unless: Grove is not • You are trained in the safe operation of this crane. responsible for qualifying personnel. •...
Page 4 WARNING California Proposition 65 Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. • Always start and operate the engine in a well- ventilated area. •...
Page 5: Table Of Contents
TMS9000-2 OPERATOR MANUAL TABLE OF CONTENTS TABLE OF CONTENTS See end of this Manual for Alphabetical Index SECTION 1 ........Introduction General .
Page 6 TABLE OF CONTENTS TMS9000-2 OPERATOR MANUAL Super Capacitor (If Equipped) ........2-32 General Maintenance .
Page 7 TMS9000-2 OPERATOR MANUAL TABLE OF CONTENTS Tire Inflation Switch..........3-7 Heater/Air Conditioner Fan Switch .
Page 8 TABLE OF CONTENTS TMS9000-2 OPERATOR MANUAL General rules for buttons and symbols on the display..... . 3-32 Crane Control System ..........3-33 Display CCS .
Page 9 TMS9000-2 OPERATOR MANUAL TABLE OF CONTENTS SECTION 4 ....... Operating Procedures Breaking-in A New Carrier .
Page 10 TABLE OF CONTENTS TMS9000-2 OPERATOR MANUAL Jobsite Travel Configurations ........4-17 Axle Weight Distribution Table.
Page 11 TMS9000-2 OPERATOR MANUAL TABLE OF CONTENTS Environmental Protection ..........5-1 Cummins Oil Registration List.
Page 12 TABLE OF CONTENTS TMS9000-2 OPERATOR MANUAL Slinging points for personal protective equipment ......6-42 Boom Extensions ........... . . 6-43 Installing the Folding Boom Extension.
Page 13: Section 1
This crane is permitted to operate in ambient temperatures of the Model TMS9000-2 Series Grove Crane. from -29 °C to 49 °C (-20 °F to 120 °F). Consult Manitowoc Crane Care for instructions on operation of this crane for The mobile crane carrier incorporates an all welded steel ambient temperatures outside of the permitted range.
Page 14 INTRODUCTION TMS9000-2 OPERATOR MANUAL Engine Counterweight Boom Main Auxiliary Carrier Cab Lift Cylinder Superstructure Compartment Deck Stowage Pivot Point Hoist Hoist Counterweight Rear Outriggers Steering Axles Center Front Jack Front Outriggers Fuel Tank Rear Tandem Axles Drive Axles Cylinder Main Boom Main Hoist Auxiliary Hoist Boom Nose...
Page 15 TMS9000-2 OPERATOR MANUAL INTRODUCTION Tele 1 Section Tele 2 Section Access Holes Base Section Tele 3 Section Tele 4 Section Boom Nose Boom Extension Sheaves Deflection Sheave Swingaway Extension Manually Offsettable Boom Extension Basic Nomenclature (Sheet 2 of 2) FIGURE 1-1 continued Grove Published 02-21-2019, Control # 611-05...
Page 16 INTRODUCTION TMS9000-2 OPERATOR MANUAL This Page Blank Published 02-21-2019, Control # 611-05...
Page 17: Section 2
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION SECTION 2 SAFETY INFORMATION SECTION CONTENTS Safety Messages......2-1 Grounding the Crane .
Page 18: General
Should the dealer not be immediately available, contact should be made CAUTION directly with Manitowoc Product Safety at the address below. Identifies hazards that could result in minor or moderate The crane must not be returned to service until it is injury if the message is ignored.
Page 19: Operator Qualifications
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION also view and understand the supplied safety video. This Regulations (United States Federal Law), in ASME B30.5 manual and Load Chart must be readily available to the American National Standard, or in any other applicable operator at all times and must remain in the cab (if equipped) federal, state or local laws.
Page 20: Operational Aids
SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Training is ESSENTIAL for proper crane operation. Never weight of the load does not exceed the crane ratings at jeopardize your own well-being or that of others by the radius where the load is to be handled. attempting to operate a crane on which you have not been •...
Page 21: Anti-Two-Blocking Device
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION Anti-Two-Blocking Device important it becomes to simultaneously let out hoist rope as the boom is lowered. Keep load handling devices a minimum This crane should have a functional Anti-Two-Block and of 107 cm (42 in) below the boom nose at all times. Control Lock-Out System.
Page 22: Crane Stability/Structural Strength
SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL CRANE STABILITY/STRUCTURAL STRENGTH To avoid death or serious injury, ensure that the crane is on a firm surface with load and crane’s configuration within capacity as shown on the crane’s Load Chart and notes. Ensure all pins and floats are properly installed and outrigger beams are properly extended before lifting on outriggers.
Page 23: Wind Forces
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION WIND FORCES stability, wind on the underside of the boom can result in decreased backward stability, wind on the side of the boom There are basic principles that must be followed while can result in structural damages, etc.) operating in windy conditions.
Page 24: Wind Speeds
SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Table 2-1 Beaufort Wind Scale Maximum Wind Speed Beaufort Visible Indicator Description km/h Number Effects of wind as observed on land Zero (0) Calm Calm; smoke rises vertically Smoke drift indicates wind direction. Leaves and wind vanes Light Air are stationary.
Page 25 TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION Simplified Method to Determine Maximum Permissible Wind Speed Determine 3-Second Gust 0.14 V(z) = [(z/10) + 0.4]v [m/s] Wind Speed at boom tip, 0.14 V(z) = [(z/33) + 0.4]v [mph] V(z) 13.4 m/s < V(z) < 20.1 m/s V(z) >...
Page 26 SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Determination of 3-second wind gust speed at boom Size and Shape of the load: tip height: These rated capacities are also based on the assumption that the Wind Resistance Area of load, Awr is not more The following example illustrates how to calculate 3-second (load) wind gust speed at boom tip height based on mean wind...
Page 27 TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION Calculation of Projected Wind Area (Ap) Wind Wind = 8 m = 24 m 25 ft 25 ft Wind Wind 10 ft 3 ft = 75 ft = 250 ft 10 ft 3 ft 8384-1 FIGURE 2-2 Determining Wind Drag Coefficient (Cd) If the exact Wind Drag Coefficient of a shape is not known,...
Page 28 SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Table 2-2 Wind Drag Coefficient Maximum Permissible Wind Speed If the wind resistant area of the load Awr is greater than (load) Shape the allowable wind resistant area Awr , the ratio can be (allow) used to determine a permissible wind speed V(z) for the load 1.1 to 2.0 using (Table 2-3).
Page 29 TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION Rated Load Chart Example - Metric 8383-1 FIGURE 2-3 Grove 2-13 Published 02-21-2019, Control # 611-05...
Page 30 SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Table 2-4 Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 13.4 m/s - Metric (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed V(z) (3-second gust speed at boom tip height) V(z) > 13.4 m/s ≤ 20.1 m/s, the Reduced Capacity shall be calculated by multiplying the Published Rated Capacity by the following factors: Main Boom Length in Meters Wind Speed...
Page 31 TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION At wind speeds greater than 13.4 m/s, it is not permissible to Load example 1.3a: lift a load greater than 12,040 kg, even if the wind resistance With large wind resistance area of the load Awr (load) area of the load is less than 14.45 m •...
Page 32 SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL • Is the load to be lifted less than allowable load? Ratio = 1.37 8,000 kg ≤ 12,040 kg • Is Awr less than Awr (load) (allow) From (Table 2-5), the maximum permissible wind speed at 19.83 m ≤...
Page 33 TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION Rated Load Chart Example - Non-metric 8382-1 FIGURE 2-4 Grove 2-17 Published 02-21-2019, Control # 611-05...
Page 34 SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Table 2-6 Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 30 mph - Non-metric (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed Vz (3-second gust speed at boom tip height) is greater > 30> mph ≤ 45 mph, the Reduced Capacity shall be calculated by multiplying the Published Rated Capacity by the following factors: Main Boom Length in Feet Wind Speed...
Page 35 TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION • Is Awr less than Awr (load) (allow) 108 ft ≤ 119 ft L i f t i n g L i m i t s a t w i n d s p e e d V ( z ) > 3 0 m p h Conclusion: This load is permissible to lift in wind speed up and ≤...
Page 36: Lifting Operations
SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Refer to the above Lifting Limits at wind speed V(z) injury could result from the crane tipping over or failing > 30 mph and ≤ 45 mph. Comparing the load and wind structurally from overload. resistant area to the allowable: The crane can tip over or fail structurally if: •...
Page 37: Counterweight
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION Counterweight • Coordinate lifting plans with the operators, designated person, and signal person prior to beginning the lift. On cranes equipped with removable counterweights, ensure • Maintain communication between all parties throughout the appropriate counterweight sections are properly installed the entire operation.
Page 38: Tilt-Up Panel Lifting
SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL • 1926.753(e)(3)(ii) The rigging capacity specified in the • The auxiliary hoist line shall be considered part of the rigging rating chart. deducts to determine net allowable load. • The panel shall be lifted so that the hoist lines are in line 1926.753(e)(4) The multiple lift rigging assembly shall be with the crane.
Page 39: Pile Driving And Extracting
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION The occurrence of an outrigger lifting from the ground is often are permitted. All possible precautionary measures shall attributed to the natural flex in the crane’s frame. This may be taken to prevent shock loads or vibration from being happen when lifting a load in certain configurations within the imposed on crane components, either directly through capacity limits of the Load Chart and is not necessarily an...
Page 40 SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL kept at least 6 m (20 ft) away from all electrical If operation within 3 m (10 ft) of any power lines cannot be power lines and equipment less than 350 kV. avoided, the power utility must be notified and the power l i n e s m us t b e d e - e n e r g i z e d a n d g r o u n d e d bef o re performing any work.
Page 41: Set-Up And Operation
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION Set-Up and Operation contact will not occur. Even if codes or regulations require the use of such devices, failure to follow the rules listed here During crane use, assume that every line is energized (“hot” may result in serious injury or death.
Page 42: Electrical Contact
Thoroughly inspect the hoist rope and all points of Ground the crane before you start to work with it contact on the crane. Should the dealer not be immediately available, contact Manitowoc Crane Care. The crane must • Near strong transmitters (radio transmitters, radio not be returned to service until it is thoroughly inspected for stations, etc.)
Page 43: Personnel Handling
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION mantling of conventional means of reaching the worksite, such as a personnel hoist, ladder, stair- way, aerial lift, elevating work platform or scaffold, would be more hazardous or is not possible because of structural design or worksite conditions. Additional requirements for crane operations are stated in ASME B30.5, Mobile and Locomotive Cranes, ASME B30.8, Floating Cranes and Floating Derricks, and in OSHA...
Page 44: Environmental Protection
SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL • For boom mounted platforms: • Immediately clean up any spills. The platform is properly attached and secure. MAINTENANCE To avoid death or serious injury: The crane must be inspected prior to use on each work shift. •...
Page 45: Lubrication
To relieve hydraulic pressure, stop the engine, turn the ignition switch to RUN and move the • Consult with Manitowoc Crane Care to determine if load hydraulic controls in both directions several times. testing is required after a structural repair is performed.
Page 46: Tires
K100™ Synthetic Crane Hoist Line Manual P/N than two (2) broken wires at an end connection. 9828100734 available by contacting Manitowoc Crane Care. • Core deterioration, usually observed as a rapid...
Page 47: Sheaves
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION • If an operator hoists the hook block up or down too fast Broken wires; number and location. when reeved with multiple parts of line and no hook load, Reduction in diameter. the wire rope can bird cage and damage the rope. Rope stretch (elongation).
Page 48: Batteries
SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Inspect the boom nose and hook block sheaves for proper • Do not short across the battery posts to check charge. operation, excessive wear, and damage every 50 hours or Short circuit, spark, or flame could cause battery weekly.
Page 49: Transporting The Crane
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION required, keep hands clear of the engine fan and other on the boom, it must be secured at the tie down on the carrier moving parts while performing maintenance. to prevent swinging. Be careful of hot surfaces and hot fluids when performing When using hookblock tie downs, excessive loading can be maintenance on or around the engine.
Page 50: Work Practices
SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Crane Access Before traveling a crane, check suitability of proposed route with regard to crane height, width, and length. Never back up without the aid of a signal person to verify the area behind the crane is clear of obstructions and/or WARNING personnel.
Page 51: Working
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION • Barricade the entire area where the crane is working and Carbon monoxide fumes from the engine exhaust can cause keep all unnecessary personnel out of the work area. suffocation in an enclosed area. Good ventilation is very important when operating the crane.
Page 52: Lifting
SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Check the hoist brake by raising the load a few inches, stopping the hoist and holding the load. Be sure the hoist brake is working correctly before continuing the lift. When lowering a load always slow down the load’s descent before stopping the hoist.
Page 53: Hand Signals
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION Never swing over personnel, regardless of whether load is At all times use standardized hand signals ((Figure 2-10)) suspended from or attached to the boom. that have been previously agreed upon and completely understood by the operator and signal person. Hand Signals If communication with the signal person is lost, crane A single qualified signal person shall be used at all times...
Page 54 SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL FIGURE 2-10 8496-3 2-38 Published 02-21-2019, Control # 611-05...
Page 55: Boom Extension
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION BOOM EXTENSION the ground. When a qualified person at a jobsite determines that it is not practical to lower the boom to the ground, we To avoid death or serious injury, follow the procedures in this recommend the following additional instructions be followed: manual during erection, stowage, and use of the boom •...
Page 56: Temperature Effects On Hook Blocks
SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL caution handling and operating these components in sub- The change in the length of a cylinder is proportional to the zero temperatures, avoiding shock loading. extended length of the cylinder and to the change in temperature of the oil in the cylinder.
Page 57: Overload Inspection
Length change in mm = Stroke (m) X Temperature Change ( °C) X Coef f . (1/ °C) X 1000 mm/m OVERLOAD INSPECTION operation must be stopped immediately and Your Local Distributor or Manitowoc Crane Care must be contacted for When the RCL system has acknowledged an overload on corrective action.
Page 58 • Perform the inspections outlined in this publication for overloads up to 50%. • Stop operating the crane and contact Your Local Distributor or Manitowoc Crane Care immediately for overloads of 50% and higher. 2-42 Published 02-21-2019, Control # 611-05...
Page 59: Boom Inspection
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION Boom Inspection 9, 10 3, 4 9, 10 Illustration for reference only. Your crane may be different. Grove 2-43 Published 02-21-2019, Control # 611-05...
Page 60 SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Overload less than 25% Sheaves Inspect all for damage. Luffing Mechanism/ Inspect for damage/leaks. Cylinder Collar-wear Inspect all for damage. pads Overload from 25% to 49% Sheaves Inspect all for damage. Luffing Mechanism/ Inspect for damage/leaks. Cylinder Collar-wear Inspect all for damage.
Page 61: Superstructure Inspection
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION Superstructure Inspection 9, 10 Illustration for reference only. Your crane may be different. Grove 2-45 Published 02-21-2019, Control # 611-05...
Page 62 SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Overload less than 25% Lift Cylinder Inspect for leaking. Turntable See topic in Swing section of Check bolts for proper torque. Bearing Service Manual. See topic in Introduction section of Wire Rope Inspect all for damage. Service Manual.
Page 63: Carrier Inspection
TMS9000-2 OPERATOR MANUAL SAFETY INFORMATION Carrier Inspection 5, 6 Illustration for reference only. Your crane may be different. Grove 2-47 Published 02-21-2019, Control # 611-05...
Page 64 SAFETY INFORMATION TMS9000-2 OPERATOR MANUAL Overload less than 25% Jack Cylinders Inspect for leaking. Outrigger Pads Inspect for deformation and cracked welds. Overload from 25% to 49% Jack Cylinders Inspect for leaking. Outrigger Pads Inspect for deformation and cracked welds. Outrigger Inspect for deformation and cracked welds.
Page 65: Section 3
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS SECTION 3 OPERATING CONTROLS AND INDICATORS SECTION CONTENTS Carrier Cab Controls and Indicators ... 3-3 Control Panel Indicator and Gauge Display..3-8 Transmission Shift Lever .
Page 66 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Control levers ......3-23 Main hoist ......3-97 Heating system .
Page 67: Carrier Cab Controls And Indicators
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS CARRIER CAB CONTROLS AND INDICATORS See Figure 3-4 1. Transmission Shift Lever 2. Spare 3. Spare 4. Spare 5. USB Ports 6. 12 Volt Outlet 7. Fire Extinguisher 8. Horn 9. Turn Signal/High Beam-Low Beam Lever 10.
Page 68: Transmission Shift Lever
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Transmission Shift Lever Windshield Wiper and Washer The transmission shift lever (1, (Figure 3-1)) is located on the The windshield wiper (12) removes moisture from the right side of the cab. It is used to select the transmission windshield.
Page 69: Brake Pedal
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Brake Pedal Steering Wheel The brake pedal (17) is located on the right side of the cab The steering wheel (Figure 3-3) includes cruise control floor and is used to apply the service brakes. buttons, the flash headlights switch, windshield wiper switch, windshield wiper speed control switch, windshield washer Clutch Pedal...
Page 70: Headlights Switch
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL 11 12 13 14 15 16 1. Headlights Switch 14. Cross-Axle Lock Switch (Optional) 2. Dimmer Switch 15. Suspension Inflation Switch 3. Beacon Light Switch (Optional) 16. Tire Inflation Switch 4. Engine Brake On/Off Switch 17.
Page 71: Exhaust System Cleaning Initiate Switch
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS When the top of the switch is pushed, the switch is in the high system. Refer to Hill Start Aid (HSA) (Optional-Only available position. with automated transmission), page 4-31. Exhaust System Cleaning Initiate Switch HSA Indicator (Optional) This switch (6), located on the left side of the front console in The hill start aid (HSA) indicator (12) illuminates amber when...
Page 72: Heater/Air Conditioner Control
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Parking Brake Control turn regulates the volume of air output of the heater and air conditioner fan by positioning switch to one of three speeds. NOTE: The parking brake must be set before the outrigger Heater/Air Conditioner Control controls will operate.
Page 73: Control Panel Indicator And Gauge Display
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS CONTROL PANEL INDICATOR AND GAUGE DISPLAY As a system check, the indicators will come on for two seconds when the ignition switch is turned to the RUN position. FIGURE 3-5 (Figure 3-5) Item Numbers Item Description Engine Warning...
Page 74: Inter-Axle Locked Indicator
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Inter-axle Locked Indicator Parking Brake Engaged Indicator The inter-axle locked indicator (2) is located at the left side of The parking brake engaged indicator (9) is located at the top the gauge cluster. The indicator illuminates amber to show right of the gauge cluster.
Page 75: Check Transmission (Automated Transmission Only)
Extreme Heat Hazard! contacting Manitowoc Crane Care. During the cleaning process the exhaust becomes very hot. Do not park the vehicle near objects that are Engine Warning Indicator flammable.
Page 76: Engine Temperature Indicator
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL During cleaning it is possible for the engine exhaust to reach If this condition continues further, the Engine Warning light (20) will illuminate in addition to the Cleaning indicator (33) temperatures exceeding 1200°F. The HEST indicator will and a severe engine derate will occur.
Page 77 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS brightness of display cluster software version Use the Up and Down buttons ((Figure 3-5), items 30 and 31) along with the Menu and OK buttons ((Figure 3-5), items 21 and 22) to open the various screens and options available.
Page 78: Outrigger Controls And Indicators
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL OUTRIGGER CONTROLS AND INDICATORS outriggers. The numbers in parentheses ( ) represent the index number from the outrigger panel illustration. The following paragraphs describe the additional controls and indicators located on the carrier to operate the FIGURE 3-7 A push button emergency stop switch (6, (Figure 3-7)) is installed on the panel.
Page 79 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Center Front Jack Switch buzzer will be turned on, and the engine will be shut down (if running) and starting prohibited. Retract Switch WARNING The retract switch (7) will operate both the outrigger beams Tip-over Hazard or the jacks.
Page 80: Superstructure Cab
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL SUPERSTRUCTURE CAB NOTE: Operating elements available only with optional equipment are designated accordingly. These This section shows the position and designations of the designations are made in this section only and are operating elements for crane operation. This also includes not repeated in the following sections.
Page 81 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Item Description Refer to Item Description Refer to Side panel page 3-18 Swing brake pedal Sun visor Throttle pedal page 3-4 Not used Left-hand control panel page 3-20 Inside door operation page 3-144 Right-hand control panel page 3-20 Lock/unlock windows...
Page 82 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Side panel 8854-1 8854-1 FIGURE 3-9 Item Description Refer to Item Description Refer to Spare page 3-141 Boom light rotation control RPM Increment/Decrement page 3-7 page 3-137 Hoist limits override Switch Windshield wiper on/off page 3-142 page 3-137 Limits override...
Page 83 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS R C L l o c k o u t , W R L l o c k o u t , C a r r i e r Av o i d a n c e , Anti-two Block Lockout, Min Wraps Lockout Counterweight too Low Lockout, Boom Extension Stowage Lockout, Anti-two Block Lockout, Minimum Wrap Lockout...
Page 84: Control Panels
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Optional equipment Item Description Refer to Electrical Panel Cover for: Fuses CraneSTAR system Intake/Air vents page 4-8 Document Holder Air vents page 4-8 Door unlocking mechanism page 3-144 Handle Control panels Left Hand Armrest Controls 8854-3 FIGURE 3-11 3-20...
Page 85 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Table 3-11 Item Description Refer to Outrigger Pre-selection page 3-99 Swing Enable Boom-up Overide page 3-99 Auxiliary Hoist Enable page 3-99 Cab Tilt page 3-105 Left-hand control lever (configuration depends on page 3-99 version) Dead-man Select page 3-93...
Page 86 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Right Hand Armrest Controls 8854-4 FIGURE 3-12 Item Description Refer to Item Description Refer to Jog dial page 3-34 Right-hand control lever (configuration depends on See below. Main hoist enable page 3-98 version) Boom up/down enable page 3-100 Dead man's switch...
Page 87: Control Levers
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Control levers Without Optional Aux Hoist 8854-6b FIGURE 3-13 Left control lever Right control lever Boom raise (If boom function is enabled) Swing left Telescope retract (If Telescope is enabled and aux hoist is installed) Boom lower (If boom function is enabled) Swing right Telescope extend (If Telescope is enabled...
Page 88: Heating System
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Heating system 8856 FIGURE 3-14 Item Description Refer to Heating system display page 4-6 Regulating temperature page 4-7 Setting the time/day page 4-9 Retrieving storage locations Switching the heating page 4-10 system on/off Input –...
Page 89 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Grove 3-25 Published 02-21-2019, Control # 611-05...
Page 90: Operator Display Module (Odm)/Ccs Control Unit
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Operator display module (ODM)/CCS control unit 8854-7 FIGURE 3-15 3-26 Published 02-21-2019, Control # 611-05...
Page 91 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Item Description Refer to ODM screen Overview of the CCS start page 3-28 menu Overview of the CCS menu page 3-46 groups Jog dial Service/diagnosis connection Exiting the menu/input page 3-34 mode Selector buttons page 3-32 Alarm Silence Operating in the Outrigger...
Page 92: Ccs - Home Screen
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL CCS – Home screen The home screen shows the key measured values. 8882a FIGURE 3-16 3-28 Published 02-21-2019, Control # 611-05...
Page 93 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Item Item Description Engine speed display Current engine RPM Voltage monitoring display System voltage Coolant temperature display Engine coolant temperature DEF level Amount of DEF in reservoir Indicates exhaust system cleaning function is Exhaust System Cleaning Inhibited prevented Exhaust System Cleaning Needed...
Page 94: Alert Icons
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Alert Icons Name Icon Description The alert icons appear on the left side of the Home Screen The engine coolant Engine when an error is present during the operation of the crane. temperature is high. temperature This is commanded by high...
Page 95 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Name Icon Description Name Icon Description The engine is running The boom is near the but the alternator is not driving cab and motion Forbidden zone Alternator charging –OR—the would be blocked but bypassed charge error engine is not running...
Page 96: Short Description Of The Operating Elements Of The Crane Control System
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL SHORT DESCRIPTION OF THE OPERATING General rules for buttons and symbols on ELEMENTS OF THE CRANE CONTROL the display SYSTEM The symbols shown as an example are not present on all crane types. The following rules apply in all menus: •...
Page 97: Crane Control System
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS If the instruction given in this section is to “Press the button once...”, for instance, this always refers to the button (1, (Figure 3-22)) or (2). This is the case if a menu is opened or a function is to be carried out.
Page 98 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL appropriate sub menu based on the error being displayed. Select symbol (Figure 3-24) and confirm For engine For Crane control Exiting the menu/input mode Press button (1, (Figure 3-25)) on the jog dial or button (2) on the display to exit the menu or input mode.
Page 99 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Enter values on the control panel CCS Display temperature sensor When the input mode is active (Figure 3-27): The display temperature sensor (Figure 3-30) monitors the temperature and the brightness will be adjusted when the Arrow pointing to display temperature is to hot.
Page 100 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL on the inactive display. Use button (5) of the jog dial or control panel to switch between screens. Settings menu groups This menu allows the operator to select sub-menus to adjust parameters, set display options, and control options. 8854-77a FIGURE 3-32 8854-36a...
Page 101 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Item Description Refer to Set control lever page 3-40 characteristic curve menu Power unit speeds menu page 3-41 Adjust wiper stroke interval page 3-88 menu Economy mode menu page 3-138 Exhaust System Cleaning page 3-66 menu Setting the time...
Page 102 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Using the control pad or jog dial, highlight the hours number, Then use the up or down arrows or jog dial enter the UTC Item Description Refer to ( C o o r d i n a t e d U n i v e r s a l Ti m e ) ( U T C i s c o n s i d e r e d interchangeable with Greenwich Mean Time (GMT)) plus or Setting the time minus time zone and push enter.
Page 103 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Switch units menu Select either metric units of measure or Imperial units of measure. 8882-16 FIGURE 3-35 Item Description Display metric units: Meters Degrees Celsius Kilograms Display Imperial units: Feet Degrees Fahrenheit Grove 3-39 Published 02-21-2019, Control # 611-05...
Page 104 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Set control lever characteristic curve menu This menu allows the operator to set the amount of stroke the control levers require to initiate a response. 8882-17b FIGURE 3-36 Item Description Refer to Swing function curve page 3-90 Boom function curve page 3-90...
Page 105 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Power unit speeds menu Swing and Lifting/Lowering speeds do not work well when the speed is set too low, so they jump from a low value to This menu allows the operator to set the maximum speed for zero each power unit.
Page 106: Displaying The Operating Hours
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Operating hours menu 8882-19a FIGURE 3-38 Displaying the operating hours item Description You can view the total operating hours for all crane functions in the Operating hours menu. You can also reset the Swing recorded operating hours.
Page 107 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS The value (2) shows the operating hours, which can be reset. The value (8, (Figure 3-38)) shows the number of times that the pinning system has started and then completed an unlocking procedure (cylinder unlocking or section unlocking).
Page 108 Display of error / total errors A list of all fault codes and their definitions are available Error message display through Manitowoc Crane Care to those service technicians Acknowledging the error who have attended the Grove New Technology training Previous error course.
Page 109 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Software version menu 8882-26 FIGURE 3-42 Displayed information only. Item Description Module 8882-2b FIGURE 3-43 Manual input variable CCS software version To open the software version menu select the icon (1) in Figure 3-43. Grove 3-45 Published 02-21-2019, Control # 611-05...
Page 110: Ccs - Overview Menu Groups
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL CCS – Overview menu groups The overview shows the menu groups and symbols for the power units. 8882-1&2 FIGURE 3-44 3-46 Published 02-21-2019, Control # 611-05...
Page 111 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Item Description Refer to Item Description Refer to Warning message/error Settings menu group page 3-34 message display area Joystick curves menu page 3-90 page 3-103 Teleautomation menu Crane function speeds page 3-90 group menu Telescoping semi- Wiper delay menu...
Page 112 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Superstructure lock menu intermediate/error) and provides selections (2 and 3) to actuate the lock. The superstructure lock menu is used to lock or unlock the 360 degree swing lock. This screen provides indication of the swing angle (1) the swing lock status (locked/unlocked/ 8882-3 FIGURE 3-45...
Page 113 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Counterweight menu The counterweight menu shows the status of the swing angle, counterweight cylinders and pre-tensioning pressure (error menu shown). 8882-4 FIGURE 3-46 Item Description Refer to page 3-134 Current swing angle Retracting the lifting page 3-97 cylinders Extending the lifting...
Page 114 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Outrigger menu The outrigger menu is used to deploy and monitor the outriggers. 8882-5 FIGURE 3-47 3-50 Published 02-21-2019, Control # 611-05...
Page 115 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Item Description Refer to Left front beam page 3-93 Jogdial top left button - left front beam/jack select. This will turn into center front page 3-95 jack when item #12 is selected. Left rear beam page 3-93 Jogdial bottom left button - page 3-95...
Page 116 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Telescoping semi-automation menu NOTE: Important information about the use of the semi- auto mode is found on page 4-70. The telescoping semi-automation menu is where you select the amount of telescoping for each boom section. 8882-6 FIGURE 3-48 Item...
Page 117 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Manual telescoping menu unpinning the section and cylinder pins and then extending or retracting the hydraulic cylinder. The manual telescoping menu allows the operator to manually telescope the boom by manually pinning and 8882-7a FIGURE 3-49 ODM Working Range Limiter (WRL)
Page 118 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL The following limitations are available for the WRL: system software. This is done with particular screens and buttons on the operating display. Once the limitation is enabled, then it can be DEFINED (in terms of specific •...
Page 119 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Table 3-1. Alarm Characteristics LIMITATION POSITION ALARM Height Limitation 3 m (10 ft) before limit Slow beeping 1.5 m (5 ft) before limit Fast beeping At limit Solid sound Boom Up/Down 10 deg before limit Slow beeping 5 deg before limit Fast beeping...
Page 120 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Item Description Tab Button OK Button When a limit is reached, the Main Screen shows an indicator for this condition (again in addition to audible alarms). (Figure 3-50) shows the Main Screen example. Setting WRL Limitations Operating Display menu with WRL sub-menu highlighted There is a separate display screen to allow for enabling and...
Page 121 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Select the Overall Height menu screen ((Figure 3-53)) on the Main Menu Screen. Item Description Use the Left Arrow and/or Right Arrow function or jog Overall height monitoring function on/off dial to highlight the Enable symbol. Apply current overall height Use an OK button to enable the limitation.
Page 122 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL WRL- Boom Angle Limits menu The boom angle limits menu allows the operator to set upper and lower limits for the boom to operate within. 8882-12 FIGURE 3-54 Use an OK button to enable the limitation. Use the Right Arrow function once to highlight the upper Item Description...
Page 123 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Use an OK button to enable the limitation. (Note: alarm Setting Boom Down Elevation Limits Menu by Value will sound as boom down will be set to limit). To define and enable the Boom Down Elevation Limits Menu using a “typed in”...
Page 124 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL WRL-Working radius menu The working radius menu allows the operator to set minimum and maximum radius limits for the boom. 8882-9 FIGURE 3-55 Use an OK button to enable the limitation (note: alarm will sound as the boom is at the limit).
Page 125 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Use an OK button to enable the limitation (note: alarms Use the Right Arrow function to highlight the Maximum will sound as the boom is at the limit). Working Outside Radius Value (3). Use an OK button to begin entering the value.
Page 126 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL WRL-Swing angle menu NOTE: 0 degrees is boom over the rear of the machine. The swing angle menu allows the operator to set limits for the boom angles which the boom can operate within. 8882-10 FIGURE 3-56 Use the Right Arrow function to highlight the switch...
Page 127 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Setting Swing Angle Menu by Value may be active. The boom can now be moved away from the current boom elevation to cease the alarm, if To define and enable the Swing Angle Menu using a “typed needed.
Page 128 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL WRL-Virtual walls menu The virtual walls menu allows the operator to define up to five locations which the boom is not allowed to go. 8882-11 FIGURE 3-57 Select the Wall Limitation Screen ((Figure 3-57)) on the Main Menu Screen (and in this case there would not be any virtual walls shown as defined or active).
Page 129 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS shown on the screen with a label of '1b'. The screen Use an OK button to accept the current crane position to should also show a maroon-colored “forbidden zone” for be Point B. The location of the point should now be the area beyond the Virtual Wall.
Page 130 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Exhaust System Cleaning menu This menu allows the operator to either initiate an exhaust system cleaning or inhibit an exhaust system cleaning. 8882-24 FIGURE 3-58 Item Description Refer to Initiate exhaust system page 3-7 cleaning Inhibit exhaust system cleaning 3-66...
Page 131: Boom Configurator Menu
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Bi-fold Boom Extension menu This menu allows the operator to lock or unlock two connections between the main boom and the bi-fold boom extension. 8882-25 FIGURE 3-59 Boom Configurator menu Item Description Boom extension attachment point Boom extension attachment and pivot point 8882-25a FIGURE 3-60...
Page 132: Telescoping Emergency Program
There is a standard control level for the emergency program, • If Manitowoc Crane Care or Local Distributor has and there is an extended control level for the emergency provided a passcode for the extended emergency program. The standard control level or standard emergency...
Page 133 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS down-arrow on the display, or the jog-dial rotation, to find After the correct entry has been made, the Telescoping the numbers for entry prior to the letter A. emergency program is started. • Confirm the entry with the symbol (2, (Figure 3-63)).
Page 134 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Access telescoping emergency program menu Enter a password to open the telescoping emergency program menu. 8882-21b FIGURE 3-63 In order to enter a passcode (numbers), instead of a Item Description Refer to password (letters), manipulate the standard letters for the Enter the password HELP first position (the H position for H-E-L-P) until a selection is to access the Telescoping...
Page 135 CCS. for the current error: Contact with Manitowoc Crane Care or your Local Distributor to determine if you are permitted to start the telescoping process. Item 1 is the time remaining to correct the error.
Page 136 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL These switches are shown in a logical fashion based on their extend slightly (moving the right joystick to the right, if using function. The top row (S2110N, S2111N, and S2112N) is the the standard joystick arrangement). If S2116N is ON in this switches near the hydraulic actuator.
Page 137 Manitowoc Crane Care or your Local Distributor to The telescoping emergency program with basic determine if you are permitted to start the telescoping capabilities is intended to be able to get the tele process.
Page 138 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL The telescoping cylinder is locked to a telescoping boom The telescoping boom section is unlocked (the unlock section (no unlock symbol shown near the graphical symbol is shown near the graphical representation of the representation of the tele cylinder - refer to Item 1 in section pins - refer to Item 2 in (Figure 3-65)).
Page 139 If this does not start the unlocking telescoping boom sections. procedure, contact your local distributor or Manitowoc Crane Care. You can now move the telescoping cylinder into the next telescopic section, refer to (Table 3-3.) for the expected...
Page 140 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL when the tele cylinder is near a connection to a boom section. Table 3-3. Locking point distances for telescoping cylinder T1 (mm) T2 (mm) T3 (mm) T4 (mm) T5 (mm) 1008 4146 4401 4626 4764 4873...
Page 141 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS 8854-265 8854-265 FIGURE 3-70 Telescoping cylinder boom nose switch 9205-1 A whisker-style trigger switch is installed at the boom nose to FIGURE 3-73 detect the tele cylinder barrel being too close to the boom nose.
Page 142: Odm Error Code Viewer
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL ODM error code viewer Press the upper right button (1, Figure 3-77) on the jog dial panel or the control panel. Open the fault list screen (Figure 3-75) or the engine faults screen (Figure 3-76) and highlight the fault you’re interested in getting more information about.
Page 143: Rdm (Rcl Display Module)
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS RDM (RCL Display Module) 8854-48a FIGURE 3-79 Grove 3-79 Published 02-21-2019, Control # 611-05...
Page 144 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Item Description Refer to RCL Display Module (RDM) Overview of the RCL start page 3-83 menu Overview of the RCL menu groups Jog dial page 3-34 Service/diagnosis connection Exiting the menu/input page 3-128 mode Selector buttons page 3-35...
Page 145: Resetting The Current Telescoping
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Resetting the current telescoping Entering current telescope position values • Referring to (Figure 3-82), there are numerical values CCS no longer displays the current telescoping if from 1 to 5 (in the call out circles). These indicate the you telescoped in emergency mode, or telescoping boom sections (1 is T1, 2 is T2, etc.).
Page 146 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL CAUTION Risk of damage due to incorrect input! Before working with the crane, check whether CCS indicates the current telescoping and correct if this is not the case. This is indicated by the standard error symbol (exclamation point in a triangle) shown in the normal telescoping control screens.
Page 147: Rcl - Menu Groups
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS RCL – menu groups The main menu shows symbols for further menus and symbols for current displays. 8883 FIGURE 3-84 Item Description Refer to Crane setup group Enter rigging mode menu page 3-84 Export data Data logger page 3-135...
Page 148 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Enter rigging mode menu 8883-1 FIGURE 3-85 3-84 Published 02-21-2019, Control # 611-05...
Page 149 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS 1) Optional equipment Item Description Refer to 2) Available when RCL enabled and boom fully retracted and locked Outrigger setup page 3-130 Enter counterweight page 3-131 Enter swing range page 4-47 Main boom or boom page 3-131 extension Boom extension length...
Page 150 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Monitoring menu 8856-20a FIGURE 3-86 3-86 Published 02-21-2019, Control # 611-05...
Page 151 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Item Description Refer to Rigging code number page 3-131 Current swing angle page 3-134 display Current overall height Current auxiliary hoist page 3-130 reeving Current main hoist reeving page 3-130 Current degree of page 3-135 utilization display Weight of the rigging...
Page 152: Adjusting The Wiper Stroke Interval Of The Windshield Wiper
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Outrigger rigging code verification 8883-2 FIGURE 3-87 When on this screen the operator has the choice between the check mark to confirm awareness of the difference in Item Description actual outrigger position to that required for the rigging code, or using the X to return to select a new rigging code.
Page 153: Display - Setting The Brightness
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS • The displays (1, Figure 3-89) and (2) show the current • Select the symbol (1, (Figure 3-91)). values. • Confirm the selection. Interval for windshield wiper An arrow appears on the left and right of the percentage (2). Interval for skylight window wiper •...
Page 154: Crane Functions Speed Control
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL The higher the number of the characteristic curve, (1, (Figure 3-96)) to (5), the further the control lever must be moved to get an increase in speed. With characteristic curve (5), you can work with a high degree of sensitivity with the control lever.
Page 155: Operating The Camera
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Switching the boom position indicator light Changing values (optional equipment) on and off • Select and confirm the symbol for the relevant function speed– symbol red. On the main menu select item 1 ((Figure 3-101)). •...
Page 156: Engine
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Engine Side panel Starting the engine – from the superstructure cab. Ignition lock Ignition off, key off, key can be removed 8856-24 (Figure 3-103) FIGURE 3-104 8856-24 Ignition on and power supply on for: Economy mode menu instrument lighting, CCS, engine control system, RCL...
Page 157: Outriggers
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Right-hand control panel • Activate seat switch (2) or either deadman switch (1) Button for outrigger preselection Disabling crane functions The following functions are pre-selected in the same way (Figure 3-108). • Activate the rocker switch of the desired crane function(s) a second time Left Front beam/Jack Select and Center Front Jack select...
Page 158 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Parking brake/movements locked display Parking brake released – outrigger movements Red: locked (Figure 3-113) Parking brake applied – outrigger movements Off: 8882-1 enabled FIGURE 3-110 The outrigger span is shown in percent (%) (Figure 3-111). 8854-96 FIGURE 3-113 8883-2a...
Page 159 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Extend/retract outrigger beams Release the switch when the extension/retraction is reached. Front left (Figure 3-115) Front right Rear left Rear right Center front Auto level 8854-100a FIGURE 3-116 Extend/retract outrigger jack cylinders Front left (Figure 3-117) Front right Rear left Rear right...
Page 160: Inclination Indicator
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Inclination indicator Counterweight menu On the RCL operating menu CAUTION Machine Damage Hazard! Inclination indicator (Figure 3-118) Potential damage to the superstructure if swinging with Measuring range display the 2268 kg or 1361 kg (5000 lb or 3000 lb) slab sitting on Directional indicator the rear mounted counterweight support bracket.
Page 161: Main Hoist
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Extend The movement stops after the button is released, or when an end position is reached. 9200-1 FIGURE 3-122 Pre-tensioning pressure display Pre-tensioning pressure reached Green: (Figure 3-123) Pre-tensioning pressure too low – pre- 9200 Red: FIGURE 3-121...
Page 162 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Right control lever • Do a long press (about 2 seconds) when enabling hoist with the armrest switches. High speed will be enabled. Back: Main hoist raise (Figure 3-124) Disabling hoist with the armrest switch disables high speed.
Page 163: Auxiliary Hoist
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Auxiliary hoist Lift/lower the hoist Symbol (1): Lift Auxiliary hoist, page 4-57. Symbol (2): Lower The auxiliary hoist uses the same icons except they are labeled “2” instead of “1” and the left control lever actuates the auxiliary hoist.
Page 164: Lifting/Lowering Mechanism
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Free swing button Swing brake applied/released To switch Press and hold the button on the joystick Swing brake applied (Figure 3-136) (Figure 3-134) to engage free swing. Off: Swing brake released To switch Release the button –...
Page 165: Telescoping Mechanism
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS ODM display Lifting/lowering crane function display Lifting/lowering mechanism on Green: (Figure 3-139) Red: Lifting/lowering mechanism off 8854-154 FIGURE 3-141 Right control lever Control lever configuration Retract (Figure 3-142) 9202 Extend FIGURE 3-139 Boom up override switch When overloaded, pressing and holding the switch allows the operator to boom up even though the RCL normally blocks that motion.
Page 166 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL The right control lever will be used for boom lift/lower and The image shown in (Figure 3-146) shows the status of the luffing boom extension raise and lower. section and cylinder pins. Green (1) indicates that the pin is locked, Yellow (2) shows that it is in an intermediate position Telescoping crane function display and Red is unlocked.
Page 167 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Main boom length display Current extended length of the main Display: boom (Figure 3-148) Unit of Displayed depending on setting, m measurement: (meters) or ft (feet) 9109b FIGURE 3-150 Pre-selection for all telescopic sections Pre-selection telescoping 0% Pre-selection telescoping 50% 9109a...
Page 168 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Locking/releasing the telescoping cylinder Requested telescoping is accepted symbol Telescopic section locked: Requested telescoping not accepted symbol To lock: Select symbol (1, (Figure 3-155)) and confirm – telescoping section is locked Telescopic section locked: Select symbol (2) and confirm –...
Page 169: Hydraulic System
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Telescoping direction display Start with Retract (Figure 3-160) Start with Extend 8854-175a FIGURE 3-157 Telescoping cylinder length display 8854-163a FIGURE 3-160 Current extended length of the Display: telescoping cylinder (Figure 3-147) Hydraulic system Unit of Displayed depending on setting, mm measurement:...
Page 170: Remote Control
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Swing gear display 360 Degree Swing Lock • Lock function highlighted, pin locked (1, (Figure 3-165)) Green: Swing gear switched on • Unlock function highlighted, pin locked (2) Red: Swing gear switched off (Figure 3-163) •...
Page 171: Remote Control Operation
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS REMOTE CONTROL OPERATION System Overview The remote control has been provided to operate the Scope following crane functions during crane set-up only: This section specifies system requirements and theory of • Superstructure horn operation for the Hand-Held, Wireless Remote Control available for the TMS9000-2.
Page 172: System Components
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL System Components FIGURE 3-167 3-108 Published 02-21-2019, Control # 611-05...
Page 173 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Table 3-1 System Components Item Component (Figure 3-167) Description The remote control communicates with the receiver to control the crane functions identified in this publication. Remote Control (transmitter) • Powered by a 3.2Ah Lithium-Po rechargeable battery (4b) •...
Page 174: Remote Control Components
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Remote Control Components FIGURE 3-168 Table 3-3 Remote Control Components Item Component (Figure 3-168) Description Programming Port For Grove factory authorized use only. Color Display Displays information for the selected function. Power Button ON/OFF switch which activates and deactivates the remote control.
Page 175: Display Components
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Momentary buttons that activate the selected function in the display: 5a - Outrigger beams 5b - Outrigger jacks 5c - Boom lift 5d - Option: luffing boom extension, boom extension assist, counterweight Function Selector Buttons (qty 10) 5e - Horn (activates the superstructure horn) 5f - Escape: exits the selected function screen 5g - Information (software version/revision and crane serial number)
Page 176 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Green = full charge Battery Power Amber = discharging Right Motion Command Depicts the operation that is controlled by the right motion command button White = neither enable button is depressed (function cannot be operated) Left Enable Right Enable Green = either enable button is depressed (function can be operated)
Page 177: Preparing For Remote Control Operation
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Preparing for Remote Control Operation Position the crane in the desired location. Apply the carrier parking brake. Shift the carrier transmission to neutral. Stop the engine with the carrier ignition switch (the engine will be re-started with the remote control). Set the carrier ignition switch to ON.
Page 178: Operating Remote Control
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL b. Turn off the remote control by pressing the power To restart the engine, the E-stop knob must be pulled out. button on the top of the remote control. Set the remote control switch on the carrier control console to OFF.
Page 179 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Table 3-5 Engine Start/Stop/Throttle Function Screen Item Indicator Name Description 1a - Yellow = engine cannot be started or stopped due to a crane fault Engine (start/stop) Function 1b - Green = engine can be started or stopped 2a - Blue = engine cannot be stopped until either enable button is held down Stop Engine 2b - Green = engine can be stopped with left motion button...
Page 180 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL FIGURE 3-174 3-116 Published 02-21-2019, Control # 611-05...
Page 181 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Table 3-6 Outrigger Beams Function Screen Item Indicator Name Description 1a - Yellow = beams cannot be operated due to a crane fault 1b - Both left side beams will be operated 1c - Both right side beams will be operated Outrigger Beams 1d - Left front beam will be operated Function...
Page 182 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL FIGURE 3-175 3-118 Published 02-21-2019, Control # 611-05...
Page 183 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Table 3-7 Outrigger Jacks Function Screen Item Indicator Name Description 1a - Yellow = jacks cannot be operated due to a crane fault 1b - All four jacks will be operated at same time 1c - Both left side jacks will be operated 1d - Both right side jacks will be operated Outrigger Jacks...
Page 184 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL FIGURE 3-176 3-120 Published 02-21-2019, Control # 611-05...
Page 185 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Table 3-8 Main/Aux Hoist Function Screen Item Indicator Name Description 1a - Yellow = main hoist cannot be operated due to a crane fault Main Hoist Function 1b - Green = main hoist can be operated 2a - Blue = main hoist cannot be operated until either enable button is held down Pay Out (lower) 2b - Green = wire rope can be payed out from main hoist with left motion button...
Page 186 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL FIGURE 3-177 Table 3-9 Boom Lift Function Screen Item Indicator Name Description 1a - Yellow = boom cannot be operated due to a crane fault Boom Lift Function 1b - Green = boom can be operated 2a - White = boom cannot be operated until either enable button is held down Boom Down 2b - Green = boom can be lowered with left motion button...
Page 187 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Boom Lift To LOWER the boom, hold down either enable button and the left motion button at the same time. Release See Figure 3-177 both buttons to stop the boom. To RAISE the boom, hold down either enable button and Press the boom lift button on the remote control.
Page 188 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL FIGURE 3-178 3-124 Published 02-21-2019, Control # 611-05...
Page 189 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Table 3-10 Swing Function Screen Item Indicator Name Description 1a - Yellow = swing cannot be operated due to a crane fault Swing Function 1b - Green = swing can be operated 2a - Blue = cannot swing left until either enable button is held down Swing Left 2b - Green = can swing left with left motion button 3a - Blue = cannot swing right until either enable button is held down...
Page 190 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL FIGURE 3-179 Table 3-11 Option Function Screen Item Indicator Name Description Luffing Boom Extension Function Rear Boom Extension Stowage Actuator Function a - Yellow = function cannot be operated due to a crane fault b - Green = function can be operated Front Boom Extension Stowage Actuator...
Page 191 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS 7a - White = both enable buttons released (operation disabled) Enable Button Status 7b - Green = either enable button held down (operation enabled) DEG Screen Shows the boom extension angle in degrees OPT (options) access the rear boom extension stowage actuator screen (2) See Figure 3-181.
Page 192: Rated Capacity Limiter (Rcl)
• Remote control’s software version (1) value gradually You will need to know the software version when Hold down and turn – quick communicating with your Grove dealer or Manitowoc value change Crane Care. • Crane Serial Number (2) Next greater value...
Page 193 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Sensor for temperature Records the display temperature (Figure 3-186). If the temperature is too high, the brightness of the display is reduced, refer to Display temperature sensor, page 3-35. 8854-197 FIGURE 3-186 FIGURE 3-183 Display RCL RCL Status Indicators After a standstill of up to 2 hours...
Page 194 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL 9091 FIGURE 3-190 Enter outrigger span In the input mode (display according to the equipment). 8883 FIGURE 3-188 Select outrigger span symbol ((Figure 3-191)) and confirm Percent Enter RCL code Description Outrigger Span Extended When the RCL code is known enter it in the following Full...
Page 195 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS Confirming the rigging mode Select symbol (1, (Figure 3-194)) and after configuring all the necessary information on the rigging mode screen select the confirm input button. 8883-2 FIGURE 3-192 8883-1 FIGURE 3-194 Enter counterweight When the check mark is selected on the setup screen, the •...
Page 196: Telescoping Mode Number Entry
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Counterweight display Required counterweight combination in tons (t) – for displayed RCL code (Figure 3-198). 9049 FIGURE 3-196 Boom system setup display Main boom/auxiliary single-sheave boom top 8856-20a (Figure 3-197) FIGURE 3-198 Main boom with lattice extension, standard lattice extension or heavy load lattice extension, which can Telescoping Mode Number entry be angled.
Page 197 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS be used to select it. Then, when the check-mark is used on Note that when the RCL configuration screen is used (such this screen, the new requested telescoping status will be as shown in Figures 3-199 and 3-200), the telescoping us ed an d th e se mi- aut oma tic te le sc op in g fu nc tion function is paused (unable to extend, retract, lock or unlock commences.
Page 198 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Outrigger span display Current main boom angle display Necessary outrigger span (Figure 3-201) for the displayed Current angle between main boom and RCL code – display in percent (%) – Enter outrigger span, Display: horizontal position in degrees (°) (2, page 3-130...
Page 199 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS RCL Display Operating Screen: Tare Function • By default, the Tare function is displayed on the RCL. Color display: • To enable the Tare function the operator has two ways • Green: 0 - 90% of doing this.
Page 200 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Select the save icon and choose the directory to save the report to (Figure 3-210). 9129-2 FIGURE 3-208 Once writing reaches 100% remove the USB drive and plug it into a laptop computer, the following files will have been created: 9129-4 CibDataLogger.sqlite...
Page 201 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS 8854-229 8854-231 FIGURE 3-212 FIGURE 3-214 The Limit Override Switch ((Figure 3-214)) is a two-position, Limits Override momentary type key switch. In an emergency situation only, S w i t c h f o r o v e r r i d i n g t h e f o l l o w i n g l o c k o u t s ( 1 , turn switch clockwise and hold to override the different limiter (Figure 3-213)): systems on the crane.
Page 202: Economy Mode
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL state of the crane and inputs from the throttle pedal and the Increment/Decrement Throttle Switch, ECO mode will reduce the throttle command when crane functions are not being used. This is intended to encourage the operator to run crane functions with enough power provided by the engine and reduce the fuel consumption when the crane is not doing any work.
Page 203: Terminology
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS 8882-20 FIGURE 3-216 Terminology The OFF button (1, (Figure 3-216)) enables/disables ECO mode. When turned OFF there is no RPM reduction. The Term Definition engine RPM follows the increment / decrement switch and throttle pedal.
Page 204: Operation
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL disabled when shipped from the factory. Once enabled, the • User can command additional engine speed at any time system stays enabled until disabled through the ODM. using the accelerator pedal. NOTE: mode stays disabled enabled)
Page 205: Lighting, Windshield Wiper/Washing System
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS LIGHTING, WINDSHIELD WIPER/WASHING Rotating Boom Lights Control SYSTEM Down: Push down (Figure 3-221) Lighting Push up Superstructure Cab Work Lights on/off To switch Push down – lamp in the button on (Figure 3-219) To switch Push up –...
Page 206: Windows
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL Windshield wiper/washing system Windshield Wiper Fluid Tank The windshield wiper fluid tank (1,Figure 3-227) is located on Windshield wiper on/off the left side of the instrument panel. Remove the cap to fill Off: Middle position (Figure 3-224) the tank.
Page 207: Superstructure Cab Door
TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS • Turn both handles down – pegs (2) located behind the holder (3). 8854-250 FIGURE 3-230 8854-249 Superstructure cab door FIGURE 3-229 From outside Rear window Unlock Opening • Turn the key in direction A (Figure 3-231). •...
Page 208: Cranestar® System
OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL ® CRANESTAR SYSTEM Overview Your truck crane maybe equipped with the optional CraneSTAR system. The CraneSTAR system is used to transmit crane data via mobile phone or satellite and thus offers various possibilities for remote diagnostics and for locating the truck crane.
Page 209 TMS9000-2 OPERATOR MANUAL OPERATING CONTROLS AND INDICATORS 8858 FIGURE 3-233 Grove 3-145 Published 02-21-2019, Control # 611-05...
Page 210 OPERATING CONTROLS AND INDICATORS TMS9000-2 OPERATOR MANUAL This Page Blank 3-146 Published 02-21-2019, Control # 611-05...
Page 211 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES SECTION 4 OPERATING PROCEDURES SECTION CONTENTS Breaking-in A New Carrier ....4-2 Traction Control Switch Operation... . 4-13 Thermal (Brake Heat) Protection .
Page 212: Breaking-In A New Carrier
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Boom Configurator ..... . . 4-78 of the telescopic sections ....4-87 Prerequisites .
Page 213: Engine Coolant
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Seats Adjust seat and mirrors for clear vision and safe driving. WARNING Seat Belts Inhalation/Irritation Hazard! Seat Belt Maintenance Ammonia vapors can irritate mucous membranes, skin Seat belt assemblies are maintenance-free; however, they and eyes. should be periodically inspected to ensure that they have not Use caution when opening the DEF tank in high ambient become damaged and they remain in proper operating...
Page 214: Derated Capacities For Each °F Below -40°F
Fuel line heater lubricants and their temperature ranges can be found in the • Engine hood insulation Lubrication section of your crane’s Operator Manual, by contacting your local Manitowoc distributor, or by contacting • Fan clutch Manitowoc Crane Care directly). •...
Page 215: Engine
(40°F). system. If there is any unusual sound coming from the crane’s hydraulic pumps or motors, stop the operation and engine immediately and contact a Manitowoc distributor. Published 02-21-2019, Control # 611-05 GROVE...
Page 216: Heating And Ventilating The Superstructure Cab
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL • From 10°C to 4°C (50°F to 40°F): Crane operation with Switching on a load is allowed with medium engine RPM and medium Before switching on the heating system, check whether it is function speed (joystick position) until the fluid reaches allowed to be operated at the current site of the truck crane.
Page 217 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES 8856 FIGURE 4-2 The fan also switches on with the heater in order to avoid Reducing the air volume overheating. Turn the switch (10) counterclockwise. Temperature When the heater is switched on the fan comes on at slow speed.
Page 218 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Air vents on the cab floor Adjusting the air vents Turn the switch counterclockwise. Round Vents All air vents Press the fins (1, Figure 4-4) To open the vent: down and set them lengthwise Turn the switch as shown. To direct the air flow: Turn the ring (2)/adjust fins The heated air blows out at the following positions...
Page 219: Heating System Automatic Operation
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Rectangular Vents You can set three different automatic heating starts – up to seven days in advance. Raise the fins (2, To open the vent: NOTE: If you call up values in order to change them during Figure 4-5) the following setting process, they flash for 5 To direct the air flow:...
Page 220: Air-Conditioning System
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Swit ch o ff t he h eating s yste m using t he b utton (5, switches off after the set heating period has elapsed, refer to Figure 4-2). the procedure above. Press the button (6) for longer than 3 seconds. To switch off, press the button (5, Figure 4-2) once.
Page 221: Anti-Lock Brake System (Abs)
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES When drying, the air conditioning system and the heating system work against each other. After drying, switch off the device that you do not require. Switching off Switch the air-conditioning system off: Press the button (4, Figure 4-13) – button lamp goes out, If you do not wish air to be circulated, turn the switch (5) to the off position.
Page 222: Abs Power-Up Sequence
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL ABS Power-Up Sequence prevent an accident if the driver is speeding or following too closely on slippery surfaces. When ignition power is applied, the ECU will illuminate the The ABS control unit contains a self-testing program that is ABS indicator lamp, (1) (Figure 4-14), for approximately engaged each time the ignition is turned on.
Page 223: Atc Operation
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES ATC Operation estimation algorithm to determine when differential braking mode should be suspended. The differential braking function During periods of wheel slip, the Electronic Control Unit is re-enabled after a cool-down period. enters an Automatic Traction Control mode. There are various modes of Automatic Traction Control.
Page 224: Cold Weather Starting
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Jump Starting the Crane Do not attempt to jump start the crane. CAUTION If oil pressure and/or temperature indicator(s) do not display the proper readings, shut down the engine and CAUTION correct the malfunction before resuming operation. It is strongly recommended that the batteries not be Allow the engine to warm up at least five minutes before “jumped”...
Page 225: Racing The Engine
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Exhaust System Cleaning increase will occur if the crane’s speed is zero, the clutch, brake and throttle pedals are released, the transmission is For more information, refer to Exhaust System Cleaning, out of gear and after four continuous idle hours with exhaust page 3-12.
Page 226: Crane Travel Operation
DEF tank empty DEF reservoir sensor faulty Have the exhaust system Error in the DEF dosing unit checked by your local distributor or Manitowoc DEF lines blocked Light up Crane Care, an authorized Temperature sensor faulty GROVE retailer or an...
Page 227: Traveling - General
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Traveling - General Jobsite Travel Configurations When traveling on jobsites with moderate slope the crane CAUTION shall be configured as shown in Table 1. Check cold tire pressure daily. Refer to tire inflation decal NOTE: The axle loadings are not evenly distributed for all on crane.
Page 228 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Table 1 Driving Rigged Crane with Boom at 0° Angle – 3-Sheave Hook Block Reeved Stowed Boom Extension or with Boom Extension Removed Front Axle Rear Axle Counterweight Superstructure Main Boom Maximum Side Maximum Side Loads Loads (LBS.)
Page 229 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Table 1 Continued Driving Rigged Crane with 11.4 ft. (3.48 m) Extension Erected at 0° Offset Angle Headache Ball Reeved Over Extension, 3-Sheave Hook Block Removed Maximum Front Axle Counterweight Superstructure Main Boom Maximum Side Rear Axle Loads Side Loads...
Page 230 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Table 1 Continued Driving Rigged Crane with 57.6 ft. (17.56 m) Extension Erected at 0° Offset Angle Headache Ball Reeved Over Extension, 3-Sheave Hook Block Removed Rear Axle Maximum Front Axle Loads Counterweight Superstructure Main Boom Maximum Side Side Slope Loads...
Page 231 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Table 2 Driving Rigged Crane Balanced Axle Load on Firm, Level Surface Stowed Boom Extension or 11.4 ft. (3.48 m) Boom Extension Erected at 0° Offset Angle 3-Sheave Hook Block Hanging from Boom Nose or Headache Ball Reeved Over Extension Main Main...
Page 232 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Table 2 Continued Driving Rigged Crane Balanced Axle Load on Firm, Level Surface 57.6 ft. (17.56 m) Boom Extension Erected at 0° Offset Angle Headache Ball Reeved Over Extension, 3-Sheave Hook Block Removed Main Main Boom Configuration Front Rear...
Page 233: Axle Weight Distribution Table
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Axle Weight Distribution Table Axle Weight Distribution Table CG To CL Weight Front Axle Rear Axle Description Rear Bogie kg (lb) kg (lb) kg (lb) cm (in) Maximum Tire & Wheel Loads 23224 (51200) 27216 (60000) Allowed Maximum Axle Loads Allowed 23224 (51200)
Page 234 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Axle Weight Distribution Table 3000 lb counterweight (pin on with -246.05 (-96.87) 1369 (3019) -599 (-1321) 1969 (4340) pins) on S/S 2000 lb counterweight (pin on) on S/ -246.05 (-96.87) 907 (2000) -397 (-875) 1304 (2875) 3000 lb counterweight (pin on with 481.97 (189.75) 1369 (3019)
Page 235: Manual Transmission Clutch Operation
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Axle Weight Distribution Table SUB: Main Hoist Cable (843’ of K- -176.91 (-69.65) -401 (-884) 126 (278) -527 (-1162) 100 Rope) SUB: Aux Hoist Cable (604’ of K-100 -271.91 (-107.05) -286 (-631) 138 (305) -425 (-936) Rope) SUB: Automated Manual 562.31 (221.38)
Page 236 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL for the entire grade. Whenever a grade proves too great for the gear that you are in and the engine begins to labor, ease DEEP REDUCTION BUTTON off the throttle as necessary and allow speed to drop off to Forward Rearward the next lower shift point before downshifting to the next...
Page 237 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES driving or upshifting. The transmission shifts from LL2 to 1st when synchronous is reached. OFF HIGHWAY RATIOS 11. To shift in LO range, proceed as follows. Move the shift lever, double clutching, to the next desired gear position (1st to 2nd to 3rd to 4th).
Page 238: Automatic Transmission (Optional)
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Shifting to Reverse Unlock Trigger (front of lever) Upshift Button CAUTION Never make a range shift or deep reduction shift while moving in reverse. With the transmission in neutral, determine which reverse range is to be used. Move the range control button up for HI reverse or down for LO reverse.
Page 239 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Select the desired mode and starting gear on the shift console. Gear Shift Transition NOTE: The transmission will over-ride inappropriate start Successful Gear gear selections to avoid driveline damage. Current Gear Shift Release the vehicle parking brakes. Release service brake and apply accelerator.
Page 240 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL • A shift can be advanced by pressing the up/down MANUAL / Hold Mode buttons when the transmission is near the shift point. • The ability to restrict driver use of MANUAL mode is • The transmission may also deny a shift while ascending configurable.
Page 241 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES LOW Mode NOTE: If the driver attempts to select a non-neutral mode w i t ho u t d e pr es s i n g t he s er v i ce b r a ke s th e LOW mode should be used to maximize engine braking and transmission will not shift into gear and the driver minimize the use of the brake pedal.
Page 242: Differential Control Switches
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Differential Control Switches Brakes There are two differential switches for controlling the tandem axle differentials, the Inter-Axle Control Switch and the CAUTION Cross-Axle Control Switch. Avoid Crane Damage! The Inter-Axle Control Switch is used to control the locking Do not engage the parking brake while the vehicle is capability between the front and rear axles in the tandem set.
Page 243: Engine Brake
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES • When necessary to use brakes to reduce crane speed stops. With the engine brake turned on, the engine brake will on a downgrade, use on-and-off application to minimize not be energized until the momentum is driving the engine. heat and wear.
Page 244: Unattended Crane
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL UNATTENDED CRANE the crane, fully lowered to horizontal and fully retracted (for cranes fitted with a boom rest, the boom shall be stowed onto the rest). If necessary, re-level the crane using the procedures under Setting the Outriggers, page 4-34. WARNING Bubble Level Adjustment Tipping Hazard!
Page 245: Engaging The Partial/Mid Extension Lock Pin
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Position the outrigger floats directly out from each Follow the instructions for positioning the outrigger outrigger to where the outriggers will be properly beams at the desired length and make sure that the extended. pads are positioned. Push the appropriate outrigger selector button to Move jacks fully down to lift crane.
Page 246: Outrigger Monitoring System (Oms) Ccs Display
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Outrigger Monitoring System (OMS) CCS Release the locking levers and allow the floats to drop to the ground. Display Continue to retract the jacks until fully retracted. Refer to “Stowing the Partial/Mid Extension Lock Pin” on page 4-36 if the crane was operated at the partial or mid- WARNING extend position.
Page 247: Stowing The Center Front Jack
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES CRANE OPERATION Before operating the crane Locking NOTE: This procedure only applies to working with a Stirrup rigged truck crane (supported and rigged with counterweight). If the truck crane is not yet rigged Locking refer to Set-up and Installation, page 6-1. Perform the inspections as outlined in Pre-Starting Checks, page 4-2.
Page 248 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL 4907-2 FIGURE 4-30 12. Check the electrical system for correct operation, refer to Checking the electrical system, page 4-38. 13. Check hydraulic oil temperature. 14. Adjust the brightness of the CCS display as required. NOTE: See additional information on inspections during crane operation, on permissible working positions and on how to operate the individual power units,...
Page 249 Seat – length adjustment With control panels If the RCL is not working correctly, do not start work with the crane but notify your local distributor or Manitowoc Crane Back rest – angle Care, refer to Rated Capacity Limiter (RCL) Systems, page Control panel right –...
Page 250 Manitowoc Crane Care, refer to Anti-Two-Blocking Device, page 2-5. Checks while stationary Emergency stop switch Sit down.
Page 251: Preheating The Hydraulic Oil
Crane movements are not permitted without changing to a Grove approved cold weather fluid, and then only until oil is heated to normal operating temperature. Contact a Grove distributor or Manitowoc Crane Care. 8849-15 FIGURE 4-39 Using the swing system Set the swing gear to a maximum speed of 30%, refer to Switching off the 360°...
Page 252: Operation Of The Rated Capacity Limiter
If one or more lamps do not light up do not use the crane for Lattice extension – inclinable lifting service until appropriate measures are taken to ensure safe operation. Contact your local distributor or Manitowoc For versions with outrigger span monitoring Crane Care for assistance if necessary.
Page 253 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES 8849-19 8849-21 FIGURE 4-41 FIGURE 4-43 The current display depends on whether the RCL either: If no error message is displayed, the RCL is set for crane operation and crane movements are enabled, refer to was switched off for up to 2 hours, or Checks before operating the crane, page 4-49.
Page 254: Enter Rigging Mode
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Enter the current rigging mode, refer to Enter rigging mode below. Enter rigging mode DANGER Overload/Tipover hazard! For a complete rigging mode input, you must enter, confirm and accept the rigging mode and the reeving. The RCL is an op erat or a id .
Page 255 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES 8849-31 FIGURE 4-51 You can cancel the input at any time. Press button (1, Figure 4-51) or (2). After the selection procedure, there are three options: 8849-28a FIGURE 4-49 • Cancel input mode: • Confirm the selection. Press the button (3, Figure 4-52) or (4) once –...
Page 256 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL • Use symbol (1, Figure 4-54) to select the rigged boom system. Main boom Main boom with lattice extension Angle of the manual lattice extension Length of lattice extension • Confirm each selection. Outrigger span display Depending on the equipment of the truck crane, the outrigger span (Figure 4-55) is shown in meters, feet or percent (%).
Page 257 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Swing range • Select and confirm the symbol (1, Figure 4-58). • Use the buttons (2) or (3) to select the required swing range, e.g. 360°. • Confirm the selection. 9085 FIGURE 4-56 The outrigger span is monitored when outrigger monitoring is installed.
Page 258 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL • Select the symbol for the hoist with which you wish to lift the load. Symbol for main hoist Symbol for auxiliary hoist • Confirm the selection. • Use the buttons (3, Figure 4-60) or (4) to select the rigged reeving.
Page 259 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Entering the Telescoping Mode Number After the RCL has been initialized, and the rigging mode screen is re-entered, and the telescoping function has been WARNING enabled, and the boom is fully retracted and locked, then a Overload/Tipover Hazard! Telescoping Mode Number may be selected (1, Figure 4-62).
Page 260 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Hoists display Example of how to switch over the display The symbol (Figure 4-64) for the hoist with which the load is The load should be raised with the auxiliary hoist, for to be lifted must be shown in green: example.
Page 261 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES 8882-28b 8882-8 FIGURE 4-69 FIGURE 4-67 The current swing angle The current lattice extension angle S h o w s t h e a n g l e ( 1 , F i g u r e 4 -7 0 ) o f t h e c u r r e n t Lifting/lowering lattice extension: Shows the superstructure position.
Page 262 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL The currently raised load An intermittent buzzer tone will sound. After five seconds, you can switch off the buzzer The display (Figure 4-72) shows the sum of the payload + tone using button (2, Figure 4-75). lifting gear + hook block.
Page 263 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES 8849-69 FIGURE 4-77 Display in the event of errors If an error occurs, it will be displayed as follows. The (1, Figure 4-78) symbol is displayed in the 9082-1b display area. Depending on the type of error, the buzzer tone sounds once or as a continuous buzzer tone.
Page 264 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL You can release the raise boom function to leave the shutdown area, refer to To raise the boom, page 4- In an emergency you can override the RCL shutdown completely; refer to In emergencies, page 4-55.
Page 265: Crane Operation With Main Boom
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES NOTE: The raising of the main boom will be shut down if Canceling the override the main boom angle is too great. Then all you can The override will be canceled when you: do is set the load down. Switch off the ignition Switch off function Press the key-operated switch again.
Page 266 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Switching on the main hoist After the ignition is switched on, all of the power units will be Pull the control lever to the rear – symbol (3, Raising: switched off and the lamps in the corresponding buttons will Figure 4-88) is displayed.
Page 267 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Switching on the auxiliary hoist After the ignition is switched on, all of the power units will be switched off and the lamps in the corresponding buttons will light up only dimly. 8854-129a • Check whether the main hoist is switched off and FIGURE 4-91 therefore secured against unintentional operation.
Page 268 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL You can switch on high-speed mode (Figure 4-100) for a higher speed, refer to High-speed mode, page 4-80. Pull the control lever to the rear – symbol (3, Raising: Figure 4-97) is displayed. Push the control lever to the front – symbol Lowering: (2) is displayed.
Page 269 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES (B) – the anti-two block switch weight touches the ground If the anti-two block switch is triggered now, the crane upon lowering or movement is stopped once and the lamp (1, Figure 4-104) flashes. (C) – the anti-two block switch weight is not attached. ´The lamp (1) goes out, when you release the button (override removed) if you leave the shutdown range.
Page 270: Telescoping Mechanism
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Raising and lowering Symbol (2) will be red if the lifting/lowering mechanism is switched off. You can adjust the sensitivity of the control levers to suit the operating conditions, refer to Setting the characteristic curves for the control levers, page 4-84. Push the control lever (Figure 4-106) to the Lowering: right –...
Page 271 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES 8849-116 FIGURE 4-109 Each telescopic section is equipped with two section locking pins (7) which are extended by spring force. The section locking pins (7) are pushed into the cutouts (4) of the telescopic section at the locking points – the telescopic section is locked.
Page 272 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL The weight is taken off the mechanism (10, Figure 4-113). The locking pins (7) extend into the cutouts (4). 8849-118 FIGURE 4-111 Unlocking the telescopic section 8849-120 FIGURE 4-113 (A, Figure 4-112) – The telescoping cylinder extends until the locking pins (7) are clear.
Page 273 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Assignment for display The following elements are displayed (Figure 4-115): The CCS display shows a sectional view of the main boom in the menus. 9093 FIGURE 4-115 Base section Telescopic section I Telescopic section II Telescopic section III Section locking pin on the telescopic section Cylinder locking pins on the telescoping cylinder...
Page 274 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Main boom intermediate length A main boom intermediate length is reached if not all CAUTION telescopic sections are locked to fixed lengths. Telescope mechanism damage! Extend the main boom to the required length before hoisting If the telescope system position is different from the the load.
Page 275 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES The distance between the hook block and the boom nose changes during telescoping. Ensure that the hook block does not trigger the anti-two block switch or touch the ground. • To prevent two-blocking or slack rope conditions, perform the following functions as required: Lower hoist when extending Lift hoist when retracting.
Page 276 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Locking the telescoping cylinder, refer to Lock Current telescoping telescoping cylinder, page 4-68 The display (1, Figure 4-123) shows how far the telescoping Unlocking the telescopic section, refer to Unlocking cylinder is extended, e.g. 0%. the telescopic section, page 4-68 The display (2) shows the current main boom length.
Page 277 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES 8849-136a 8849-134a FIGURE 4-126 FIGURE 4-124 Extending/retracting the telescoping cylinder Unlocking the telescoping cylinder Unlocking the telescoping cylinder is required for the Prerequisites telescoping cylinder to be moved separately (without Telescoping mechanism – symbol telescopic section). Figure 4-127) green The telescoping cylinder and the telescopic section cannot Telescopic section locked –...
Page 278 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL NOTE: Lock command available – symbol (4) orange Telescoping cylinder unlocked – symbol (2) red 8849-138a FIGURE 4-128 The direction of travel to the locking point (Figure 4-129): 8849-140a FIGURE 4-130 Extending Retracting Lock At the locking point •...
Page 279 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Prerequisites Telescoping mechanism on – symbol (3, Figure 4-132) green CAUTION Telescopic section locked – symbol (1) green Boom System Damage! Telescoping cylinder locked – symbol (2) green If extending and retracting several times does not lead to the lock being released, you must not telescope any further against the stop.
Page 280 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL 8849-146a 8849-145a FIGURE 4-137 FIGURE 4-135 Locking the telescopic section for on-road driving Once you have retracted the main boom, you might lock the Locking the telescopic section telescoping cylinder in telescopic section I to achieve the Every telescopic section can be locked at the fixed lengths, proper axle loads.
Page 281: Semi-Auto Mode
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES extending the boom. The telescoping arrow to the can occur once again after the operator has indicated the left is always retracting the boom. appropriate next action for telescoping the boom. When a boom section is first unlocked, the boom The Semi-auto screen of the operating display (refer to section may automatically extend 50 mm (2 Figure 4-139) shows a graphic schematic near the bottom of...
Page 282 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL be moved to the left to retract the boom, and it would be the Semi-auto Mode. Everything the control system performs moved to the right to extend the boom (while keeping in mind with the Semi-auto Mode is dependent on this requested that only one boom section - the boom section the final boom configuration.
Page 283 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES • Verify that the telescoping function is enabled. This is phases to the automated motion to lock the boom confirmed by the green background for the icon for the section. In particular, Figure 4-143 shows that there is a telescoping function in the right margin area of the “lip”...
Page 284 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL The following steps would be expected for fully retracting the another boom section (such as automatically moving to boom in Semi-auto Mode: the T1 boom section). The telescoping cylinder will remain at the boom section that was the last to be •...
Page 285 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES section to move for the new final boom configuration of 0-0- For the pinned boom control (such as in Semi-auto Mode), a 0-100-100). fault may be noted that is momentary. For instance, there is a calculation of the difference between the calculated boom length (based on the calculated boom section positions in the control system) and the measured boom length (from the...
Page 286 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL interruption or repairing a component in the control system, then this recorded boom configuration (or “tele picture”) may be lost. The control system will not find components in the expected position. When this occurs, a question mark icon will appear in the screen as shown in Figure 4-148.
Page 287 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES • When each of the spin boxes is set to the correct value or indication, then an Enter button can be used on the OK in the screen. If the control system confirms this boom configuration, then a check-mark appears below the OK.
Page 288: Boom Configurator
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL telescoping cylinder unlocking, and again at the proper dependent on the rigging information already entered on the time the lock icon would be used to again lock the RCL display, so be certain to set this rigging information telescoping cylinder (again the lock icon will become correctly.
Page 289 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES • 4 parts of line on main hoist (no aux nose). • Boom extension stowed. Enter the Boom Configurator screen (should appear similar to Figure 4-154). Now highlight the first selection box at the top of the screen (for radius), and select Enter.
Page 290: High-Speed Mode
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL For example, if hook load is 10,000 lbs, and 0.75 is the modification desired, then the value to enter on the Boom Configurator screen would be the following: = 10,000 / 0.75 modified = 13,333 modified Thus, enter the value of 13.5 klbs for the Boom Configurator.
Page 291 TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES The current rigging mode must have been entered on the RCL display. Releasing locked swing gear You can unlock the swing gear if it has been locked. Press and hold the button (1, Figure 4-163) – the swing gear is unlocked.
Page 292 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL You can limit the maximum swing speed (1, Figure 4-223), • Depress the brake pedal (1, Figure 4-166). Do not brake refer to Limiting the power unit speeds, page 4-85. to such a degree that the load starts swinging. If you only move the control lever to initial position, the swing movement will slowly run down.
Page 293: Possible Movement Combinations
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES be shown in the left margin of the operating display be operated in combination with the Extending (ODM). movement. SETTINGS AND DISPLAYS FOR CRANE OPERATION This section only describes settings and displays needed during crane operation. Operating elements that can be 8849-170a FIGURE 4-169 assigned to other procedures are described with the...
Page 294: Setting The Characteristic Curves For The Control Levers
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL • Open the Switch units menu (1, Figure 4-172). The symbols (2, Figure 4-175) show the set characteristic curves of the power units (1). • Select the power unit for which you would like to change the characteristic curve.
Page 295: Limiting The Power Unit Speeds
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES When a power unit speed has been set to 0% and accepted, the crane function is temporarily disabled, and the crane function icon in the right margin of the ODM (operating display) has a gray background to indicate to the operator that the crane function is disabled.
Page 296: Carrier Camera Display Setup
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Item Description Scroll up/left Scroll down/right Select Menu Camera select To display the two cameras side-by-side do the following: Press the Menu button. Select Camera Setup. Press the Select button. Select Split Setup. Press the Scroll Down button to select Double Screen 1. Press the Scroll Down button to select Left CA1, Right CA2.
Page 297: Warnings In The Start Menu
Warnings in the start menu • If necessary, note the error messages and contact your local distributor or Manitowoc Crane Care. When CCS detects a fault then the display area (1, Figure 4-186) shows an error or warning symbol. 9122-11...
Page 298: Prerequisites
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL locking pin into the telescopic section and thus unlocks the section. The screw is screwed out again to lock the section manually. 125 mm 140 mm The main boom is designed in such a way that the locks can (4.92 in) 170 mm (5.51 in)
Page 299: Work Break
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Unlock the other side of the telescopic section using the Lamp (3) must light up – swing gear brake applied. same procedure. CAUTION Risk of damage in the event of a mechanically released lock! Under no circumstances may you operate the telescoping cylinder as long as the lock is mechanically released.
Page 300: Trailing Boom Carrier Option
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL TRAILING BOOM CARRIER OPTION Description WARNING The trailing boom carrier provides a means of distributing the To prevent unauthorized use of the remote control, turn off cranes total travel weight over a greater area and more axles and store the remote control in its storage holder and lock to allow for reduced individual axle loads for highway travel.
Page 301: Operation
Consult with your local trailing boom carrier is turned to the RETRACT position. Grove Cranes distributor or Manitowoc Crane Care for Refer to Figure 4-196. w e i g h t d i s t r i b u t i o n w i t h o r w i t h o u t r e m o v a b l e components.
Page 302 OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL Lower the boom onto the trailing carrier until lugs on boom seat into pin receivers on the trailing carrier. NOTE: Chock the wheels of the trailing carrier. WARNING Connect the air and electrical lines between the crane Prior to moving the crane and trailing carrier, ensure that carrier and the trailing carrier.
Page 303: Returning To Normal Crane Operation
TMS9000-2 OPERATOR MANUAL OPERATING PROCEDURES Swing Brake Release for Trailing Boom Lift Cylinder Float Valves Padlock (Pulled Out) 9207 Brake Set for Normal Operation (Push In) Brake Set for Trailing 7140-4 Boom FIGURE 4-199 14. Install flags and oversize load placards as required. Raise the boom from the trailing boom carrier.
Page 304: Boom Extension
OPERATING PROCEDURES TMS9000-2 OPERATOR MANUAL DANGER Death or serious injury may result if the permissible working loads and RCL programs are not observed. Only lift loads weighing less than/or equal to the permissible load of the heavy duty boom extension in the appropriate working radius.
Page 305: General
Always drain waste fluids into leak proof containers that extreme condition lubrication, contact your local Grove are clearly marked with what they contain. Cranes distributor or Manitowoc Crane Care. • Always fill or add fluids with a funnel or a filling pump.
Page 306: Arctic Conditions Below -18° C (0° F)
Over lubrication on non-sealed fittings will not harm the suitability of a specific fluid, check with your authorized fittings or components, but under lubrication will definitely Grove Cranes distributor or Manitowoc Crane Care. lead to a shorter lifetime. Regardless of temperature and oil viscosity, always use...
Page 307: Standard Lubricants
TMS9000-2 OPERATOR MANUAL LUBRICATION Standard Lubricants standard lubricants are effective in ambient temperatures down to -9°C (15°F). Refer to (TABLE 5-1:) for a list of the Standard lubricants are used on all Grove cranes unless the recommended standard lubricants. crane is ordered with a cold weather package. These TABLE 5-1: Standard Lubricants/Fluids [Down to -9°C (15°F)] Recommended Lubricant Lubricant/Fluid...
Page 308 LUBRICATION TMS9000-2 OPERATOR MANUAL TABLE 5-1: Standard Lubricants/Fluids [Down to -9°C (15°F)] Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification Open Gear Lube 6829102971 Fuchs Ceplattyn 300 Spray NLGI 1-2 Anti-Seize Compound (ASC) Jet Lube Kopr Kote 6829003689 Loctite C5-A Compound Antifreeze Coolant Old World Industries, Inc.
Page 309: Cold Weather Lubricants
TMS9000-2 OPERATOR MANUAL LUBRICATION Cold Weather Lubricants optional lubricants are effective in ambient temperatures down to -29°C (-20°F). Refer to (TABLE 5-2:) for a list of the Cold weather lubricants are used on all Grove cranes when recommended optional lubricants. the crane is ordered with a cold weather package.
Page 310 LUBRICATION TMS9000-2 OPERATOR MANUAL TABLE 5-2: Optional Lubricants/Fluids [Down to -29°C (-20°F)] Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification Antifreeze Coolant Old World Industries, Inc. Fleet Charge SCA 6829101130 Mix 50/50 Caterpillar DEAC Fleetguard Complete EG Supplemental Coolant Fleetguard DCA4 Additive (SCA) 6829012858 Fleetguard DCA2...
Page 311: Arctic Lubricants And Conditions
• Cold weather alternator bands. Therefore, always check with an authorized Grove distributor or Manitowoc Crane Care if in doubt of the • Super-capacitor starting system suitability of a specific fluid or lubricant.
Page 312: Drivetrain Lubrication
LUBRICATION TMS9000-2 OPERATOR MANUAL 11.Check fluid level using sight gauge on the side of the tank 250 (<5000 ppm sulfur fuel. Not recommended.) with boom retracted and in boom rest and all outrigger 27.Extend boom for access through holes. cylinders retracted. 28.Lubricate more frequently than interval indicated in table 12.Engine shall be running during lubrication to ensure equal if environmental conditions and/or operating conditions...
Page 313 TMS9000-2 OPERATOR MANUAL LUBRICATION ITEM LOCATION APPROXIMATE SERVICE LUBE SPEC NOTES SERVICE SERVICE HOURS NUMBER NAME CAPACITY POINTS ENGINE TEST AND COOLING AS REQUIRED 6829012858 750 HRS SYSTEM - ISX COOLANT CHANGE --------------- ----------------- 14, 19 2000 HRS/ 1 YR STRAINER FILTER TRANSMISSION...
Page 314 LUBRICATION TMS9000-2 OPERATOR MANUAL 3a 3b 8885 FIGURE 5-1 5-10 Published 02-21-2019, Control # 611-05...
Page 315: Clutch Release Bearing Grease Interval
TMS9000-2 OPERATOR MANUAL LUBRICATION 8885-1 FIGURE 5-2 Clutch Release Bearing Grease Interval Clutch Release Grease Interval Reset From the OFF position, turn ignition ON without cranking The transmission has an optional prognostic feature that engine. notifies the operator when the clutch release bearing needs greasing.
Page 316 LUBRICATION TMS9000-2 OPERATOR MANUAL FIGURE 5-3 8885-2 FIGURE 5-4 5-12 Published 02-21-2019, Control # 611-05...
Page 317 TMS9000-2 OPERATOR MANUAL LUBRICATION 8885-3 FIGURE 5-5 5-13 Published 02-21-2019, Control # 611-05 Grove...
Page 318: Steering Lubrication
LUBRICATION TMS9000-2 OPERATOR MANUAL Steering Lubrication APPROX. SERVICE SERVICE ITEM NUMBER LOCATION NAME LUBE SPEC NOTES SERVICE CAPACITY POINTS HOURS STEERING POWER STEERING --------------- 6829003477 LUBE 1000 HRS GEARBOX STEERING RELAY --------------- 6829003477 LUBE 250 HRS ARMS 8885-4 FIGURE 5-6 Axle Lubrication ITEM APPROX.
Page 319 TMS9000-2 OPERATOR MANUAL LUBRICATION 11, 12 8885-5 FIGURE 5-7 15, 16 8885-6 FIGURE 5-8 5-15 Published 02-21-2019, Control # 611-05 Grove...
Page 320 LUBRICATION TMS9000-2 OPERATOR MANUAL ITEM APPROX. SERVICE LOCATION NAME LUBE SPEC NOTES SERVICE SERVICE HOURS NUMBER CAPACITY POINTS REAR AXLES REAR WHEEL --------------- 6829003689 BRUSH ON SEE NOTE 18 PILOTS --------------- 6829012964 CHECK & FILL 250 HRS FRONT REAR AXLE BOWL 20.5 QTS 6829012964 2, 3, 13, 14...
Page 321: Outrigger Lubrication
TMS9000-2 OPERATOR MANUAL LUBRICATION 20, 21 8885-8 FIGURE 5-10 Outrigger Lubrication ITEM APPROX. SERVICE SERVICE LOCATION NAME LUBE SPEC NOTES SERVICE NUMBER CAPACITY POINTS HOURS OUTRIGGERS O/R BEAMS --------------- 6829015304 5, 14 BRUSH ON 50/1 WEEK CENTER FRONT JACK CYLINDER --------------- 6829015304 BRUSH ON...
Page 322: Miscellaneous Lubrication
LUBRICATION TMS9000-2 OPERATOR MANUAL 8885-9 FIGURE 5-11 Miscellaneous Lubrication ITEM LOCATION APPROX. SERVICE LUBE SPEC NOTES SERVICE SERVICE HOURS NUMBER NAME CAPACITY POINTS MISCELLANEOUS 507 L (134 HYDRAULIC CHECK & GAL) (TANK 6829006444 6, 11, 14 10 HRS/DAILY RESERVOIR FILL ONLY) DEF SUPPLY CHANGE...
Page 323: Turntable & Cab Tilt Lubrication
TMS9000-2 OPERATOR MANUAL LUBRICATION 8885-10 FIGURE 5-12 Turntable & Cab Tilt Lubrication ITEM LOCATION APPROX. SERVICE LUBE SPEC NOTES SERVICE SERVICE HOURS NUMBER NAME CAPACITY POINTS TURNTABLE & CAB TILT 0.9 L (.95 QT) 6829014058 CHECK & FILL 50 HRS/1 WEEK TURNTABLE GEAR BOX 0.9 L (.95 QT)
Page 324 LUBRICATION TMS9000-2 OPERATOR MANUAL 8885-11 FIGURE 5-13 5-20 Published 02-21-2019, Control # 611-05...
Page 325 TMS9000-2 OPERATOR MANUAL LUBRICATION 8885-12 FIGURE 5-14 5-21 Published 02-21-2019, Control # 611-05 Grove...
Page 326: Hoist Lubrication
LUBRICATION TMS9000-2 OPERATOR MANUAL Hoist Lubrication ITEM APPROX. SERVICE LOCATION NAME LUBE SPEC NOTES SERVICE SERVICE HOURS NUMBER CAPACITY POINTS HOIST --------------- 6829014058 2, 14 CHECK & FILL 50 HRS / WEEKLY MAIN HOIST - 1000 HRS/12 GEARING 4.0 L (1 GAL) 6829014058 2, 14 DRAIN &...
Page 327: Turntable Central Lubrication
TMS9000-2 OPERATOR MANUAL LUBRICATION Turntable Central Lubrication ITEM APPROX. SERVICE LOCATION NAME LUBE SPEC NOTES SERVICE SERVICE HOURS NUMBER CAPACITY POINTS HOIST TURNTABLE (swing) BEARING - --------------- 6829003477 LUBE (AUTO) 50 HRS/1 WEEK INNER RACE UPPER ANS LOWER LIFT --------------- 6829003477 LUBE (AUTO) 50 HRS/1 WEEK...
Page 328: Boom Lubrication
LUBRICATION TMS9000-2 OPERATOR MANUAL 8885-15 FIGURE 5-17 Boom Lubrication Greaseless Boom The operator should make sure that each of the telescoping Crane Setup boom sections are clean during operation. Any dirt that is on • Machine to be set up on firm level surface with fully the painted boom sections can get stuck in the wear pads, extended outriggers and a minimum of 22,000 lbs and this will lead to scoring of the paint.
Page 329 TMS9000-2 OPERATOR MANUAL LUBRICATION ITEM APPROX. SERVICE SERVICE LOCATION NAME LUBE SPEC NOTES SERVICE NUMBER CAPACITY POINTS HOURS BOOM TELESCOPIC SLIDE 500 HRS/6 --------------- 01373458 1, 14, 28 BRUSH ON FACES MONTHS TELE 1 REAR UPPER 1, 14, 500 HRS/6 01373458 LUBE ---------------...
Page 330 LUBRICATION TMS9000-2 OPERATOR MANUAL ITEM APPROX. SERVICE SERVICE LOCATION NAME LUBE SPEC NOTES SERVICE NUMBER CAPACITY POINTS HOURS BOOM HOOK BLOCK - 102 250 HRS/3 TON (6 SHEAVES) --------------- 6829003477 8, 14 LUBE MONTHS SWIVEL BEARING HOOK BLOCK - 66 TON 250 HRS/3 (5 SHEAVE) SWIVEL ---------------...
Page 331: Monthly Lubrication Work
TMS9000-2 OPERATOR MANUAL LUBRICATION 8885-19 8885-18 FIGURE 5-18 continued 8885-16 FIGURE 5-18 continued 8885-24 8885-20 FIGURE 5-18 continued 8885-22 8885-23 8885-21 Monthly Lubrication Work the spring latch on the run-up rail. NOTE: lubrication interval applies average Pins operation. Also, lubricate the pins after high- Lubricate the following: pressure cleaning and generally at an interval that will prevent them getting dry.
Page 332: Carwell® Rust Inhibitor
To help protect against corrosion of Grove cranes, allow applicators to view coverage during application. This Manitowoc Crane Care recommends washing the crane at red tint will turn clear on its own within approximately 24 least monthly to remove all foreign matter. More frequent hours after application.
Page 333: Inspection And Repair
• Prepare the surface prior to applying the finish coat of Please contact Manitowoc Crane Care should you have any paint. questions. • Apply a finish coat of paint using accepted blending techniques.
Page 334 LUBRICATION TMS9000-2 OPERATOR MANUAL all unpainted fasteners and hardware, valves, slew ring • All hardware, clips, pins, hose connections not painted fasteners and all bare metal surfaces. will have treatment applied. • Boom applications areas are; pivot pins, hose ends and fittings, jib pins and shafts, all bare metal surfaces, headache ball pins/ hook block pins and fasteners.
Page 335 TMS9000-2 OPERATOR MANUAL LUBRICATION 9289 17, 18 9289-1 9289-2 FIGURE 19 5-31 Published 02-21-2019, Control # 611-05 Grove...
Page 336 LUBRICATION TMS9000-2 OPERATOR MANUAL Item Description Powertrain Hardware inside compartment Item Description O/R Pins, Clips Hoist Hose Connections Entire underside of unit Boom Extension Pins, Clips Turntable Bearing Fasteners Valve Bank Counterweight Pins Hose Connections inside turntable Wire Rope Boom Extension Hanger Hardware Tension Spring Boom Nose Pins, Clips Outrigger Beam Wear Pad Adjustment...
Page 337 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION SECTION 6 SET-UP AND INSTALLATION SECTION CONTENTS General ........6-2 Hydraulic Extension) .
Page 338: General
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Rear Axle Locking Pins ....6-90 Removing Rear Axle Locking Pins... . 6-90 Installing Rear Axle Locking Pins .
Page 339: Dead-End Rigging/Wedge Sockets
FIGURE 6-2 regulations in force. If there are any questions, contact your local Grove Distributor or Manitowoc Crane Care. NOTE: Also use the rope grab when using the Main Hoist with lattice extensions.
Page 340: Installing Wedge And Socket
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL After final pin connections are made, increase the loads gradually until the wedge is properly seated. The wire rope and wedge must be properly secured inside the socket before placing the crane into lifting service.
Page 341: Positioning/Removing The Hoist Cable
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION WIRE ROPE CLIP TORQUE VALUES Clip Sizes *Torque Inches Ft-Lbs 6.35 7.94 5/16 13.28 11.11 7/16 12.70 14.29 9/16 15.88 19.05 22.23 25.40 28.58 1-1/8 31.75 1-1/4 38.68 1-3/8 38.10 1-1/2 Specialty Clip Specialty Wedge FIGURE 6-6 Positioning/Removing the Hoist Cable Positioning Hoist Cable...
Page 342: Possible Reevings On The Main Boom
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Take the wire rope off the upper boom nose sheave (2) With 5 Head Sheaves and place it on the ground on the left side. 5-sheave hook block Replace all retaining rods and secure them with retaining clips.
Page 343 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION 3-sheave hook block 1-sheave hook block FIGURE 6-9 FIGURE 6-10 Reeving Reeving 7-parts line 3-parts line 6-parts line 2-parts line 5-parts line 1-parts line 4-parts line GROVE Published 02-21-2019, Control # 611-05...
Page 344 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Hook tackle 9137-1 FIGURE 6-13 FIGURE 6-11 Reeving 1-part line Auxiliary Boom Nose 9137-2 FIGURE 6-14 Reeving 1-part line 2-part line 9137 FIGURE 6-12 12-part line Published 02-21-2019, Control # 611-05...
Page 345 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION 8996-3 Boom Extension Shown at 45° Boom Extension Shown at 20° 8996-4 Offset Offset FIGURE 6-15 GROVE Published 02-21-2019, Control # 611-05...
Page 346 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL 6453-1 FIGURE 6-15 continued 6-10 Published 02-21-2019, Control # 611-05...
Page 347 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION 6453-2a FIGURE 6-15 continued GROVE Published 02-21-2019, Control # 611-05 6-11...
Page 348: Rigging Work For Crane Operation With The Main Boom
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL RIGGING WORK FOR CRANE OPERATION Support the truck crane with the outrigger span required for the job according to the Lifting capacity table and WITH THE MAIN BOOM raise until none of the wheels is touching the ground. If the truck crane on the site has already been rigged, Align the truck crane horizontally (Figure 6-16).
Page 349: Unrigging
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION 20. Enter the current rigging mode on the RCL, refer to Set down the boom on a trailer with the RCL Enter rigging mode, page 4-44. adjusted accordingly and switch on the boom floating position, 21.
Page 350 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Figure 6-19 to determine the correct counterweight combinations. Standard Counterweight Combinations ITEM NUMBER 3000 4000 4000 2250 2250 WEIGHT (lbs) 3000 5000 10000 Tray CWT Combinations 6,000 lb 8,000 lb 8,000 lb 11,000 lb 16,000 lb 21,000 lb 26,000 lb...
Page 351 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION 7018-1 Lift Cylinders Locking Pin Bolt Pin Lift Lugs Lift Lugs (Tray) 7018-6 FIGURE 6-19 GROVE Published 02-21-2019, Control # 611-05 6-15...
Page 352: Counterweight Versions/Combinations
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Counterweight versions/combinations counterweights onto the carrier platform attach the lifting sling at the points identified. WARNING Crush Hazard! Only assemble the counterweights in the proper order, failure to do so could allow the wing weights to fall. The 3 0 0 0 l b c o u n t e r w e i g h t t r a y, t h e t w o 1 0 , 0 0 0 l b counterweight sections, the 3000 lb counterweight section, and the two 5000 lb counterweight sections must...
Page 353 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION three counterweight plates can be lifted onto the carrier platform together. Be sure to install the locking pins into the plates before lifting these plates together. Lift the 10,000 lb counterweight sections using the four casted sling points (2, Figure 6-20).
Page 354: Rigging The Counterweight
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Slinging points at the counterweight sections DANGER Crush Hazard Only attach the various counterweight sections to the appropriate slinging point and use lifting gear with sufficient lifting capacity. Lifting of the counterweight sections positioned on each other is only possible under certain conditions.
Page 355: Unrigging The Counterweight
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Swing the superstructure into the rigging range and lift counterweight to the turntable (automatic) and pre-charge. WARNING g. Enter the current rigging mode with the newly rigged The 3000 lb counterweight tray plate must be lowered counterweight version on the RCL.
Page 356: Check The Position Of The Locking Pins For 3000 And 5,000 Lb Counterweight Sections6-20
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL On the counterweight platform there are four retaining brackets (1, Figure 6-24), which brings the 3,000 lb tray plate (3) into proper position for rigging and for secure driving. WARNING Sling the 3,000 lb tray plate and lift it onto the counterweight platform.
Page 357: Assembling Counterweight Versions/Combinations
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION WARNING Falling Parts Hazard! Lifting of the stacked counterweight sections is only possible under certain conditions. Not all counterweight sections are designed for lifting stacked sections. WARNING Risk of accident and damage to machine! Only assemble the left and right wing counterweights as prescribed in this chapter and as shown in Figure 6-19.
Page 358: Counterweight Hoist Unit
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL noted in item 6 below. Load the 3,000 lb tray plate onto DO NOT install the two bolt pins while any of the 4,000 lb or the counterweight platform first and then the remaining 2,250 lb wing counterweights are rigged to the crane.
Page 359: Rotating With The Rigged Counterweight
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION 9105 FIGURE 6-29 Pre-charge Use the UP arrows to fully raise the cylinders. This is needed if the cylinders were operated manually and not fully raised. FIGURE 6-27 The accumulator will charge automatically if the pressure is If necessary, open the main menu and press the button (1, low, the engine is on, and no other function is using the Figure 6-28) once.
Page 360 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Support Condition 100% On Tires 0% Retracted Mid 1-Extended Mid 2 -Extended Full- Extended No Counterweight Rotation not Rotation Rotation permitted permitted permitted 6,000 lb 8,000 lb 11,000 lb Rotation not permitted 16,000 lb 21,000 lb 26,000 lb 36,000 lb...
Page 361 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION If necessary, correct the displayed rigging mode as follows: Automatic mode rigging • Swing the superstructure out of the rigging range so that While the automatic mode is being executed, you can always the lifting cylinders can be freely extended. Cancel the automatic mode, refer to Cancel Assuming the symbol (4, Figure 6-31) is yellow with the automatic mode, page 6-27.
Page 362 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL 9200-2 8851-11a 8851-12 FIGURE 6-34 FIGURE 6-35 • To swing, move the control lever in the displayed Automatic mode unrigging direction (1, Figure 6-35) or (2) – the automatic mode While the automatic mode is being executed, you can always continues.
Page 363 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION • To swing, move the control lever in the displayed direction (1, Figure 6-38) or (2) – the automatic mode continues. The superstructure turns into position (C). The lifting cylinders are retracted (D). • Release the control lever.
Page 364: Unlocking/Locking The Rear Counterweight Platform
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL In position (A) • Fully retract the lifting cylinders – symbol (1). In position (B) • Turn the superstructure into position (A). • Fully retract the lifting cylinders – symbol (1). Unlocking/locking the rear counterweight platform Unlocking You must unlock the rear counterweight platform...
Page 365 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION the necessary outrigger span is rigged, the respective RCL code is shown, and the permissible working radius according to Lifting capacity table is maintained. WARNING Tipping/Overload Hazard! RCL lockouts and limiters are not functional when remote control is used.
Page 366: Rigging Work On The Main Boom
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Support Condition 100% On Tires 0% Retracted Mid 1-Extended Mid 2 -Extended Full- Extended No Counterweight Rotation not Rotation Rotation permitted permitted permitted 6,000 lb 8,000 lb 11,000 lb Rotation not permitted 16,000 lb 21,000 lb 26,000 lb 36,000 lb...
Page 367 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION the boom head is directly above the hook block (1, Figure 6-43). • Unreel the hoist rope. • Reeve the hoist rope into the hook block (1), refer to Reeving the hoist rope, page 6-32. •...
Page 368 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Reeving the hoist rope • Feed the main hoist rope to the head sheave (3). • Feed the auxiliary hoist rope to the head sheave (4). CAUTION Use the rope grab also when working with the lattice extension.
Page 369 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Rope end clamp A rope end clamp is fastened to the end of the hoist rope. The rope end clamp can be attached to the hoist rope end; it is also possible to reeve the rope with the clamp attached. If the hoist rope is bearing a load, the rope end clamp always 8851-29 FIGURE 6-48...
Page 370 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL labeled with the same size and rope diameter as the rope end clamp. Wedge Socket Live Dead Live End is Dead Entering Wrong Side 20 x Cable Dia Minimum RIGHT WRONG FIGURE 6-51 Insert the end of the wire rope into the socket, form a loop in the rope, and route the rope back through the socket allowing the dead-end (Figure 6-51) to protrude FIGURE 6-50...
Page 371 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION than 6 in (15.2 cm) for standard 6 to 8 strand ropes and 20 information is published by the Wire Rope Technical Board in rope diameters but not less than 6 in (15.2 cm) for rotation the Wire Rope Users Manual, latest revised edition.
Page 372: Installing/Removing The Anti-Two Block Switch
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Depending on the driving mode, you can: Fasten the hoist rope to the bumper, refer to Hook block on the bumper, page 6-30 or Pull out the rods (1, Figure 6-55), (2) and roll the hoist rope (3) on to the drum.
Page 373 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION If only one anti-two block switch has been installed • Cover the unused socket with the protective cap (2, Figure 6-58). • Check whether the lock on the used anti-two block switch, e.g. (1), is released, refer to Removing the lock, page 6-40.
Page 374 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL • (A, Figure 6-61) – Pull the safety pin (1) out and fold the two halves of the weight apart. • (B) – Place the two halves of the weight around the last rope line leading upwards. •...
Page 375 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Removing the anti-two block switch weight • Pull the safety pin (1, Figure 6-62) out and fold the two halves of the weight apart. • Remove the halves of the weight from the rope line. •...
Page 376: Locking/Unlocking The Anti-Two Block Switch
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Locking/unlocking the anti-two block switch • (B) – Fit the cap (1) onto the anti-two block switch. Locking If two anti-two block switches are installed, you must lock the anti-two block switch not used in order to enable all crane operations unless, both hoists are reeved and being used.
Page 377: Other Rigging Work
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION • For transportation, fasten the retaining pins to the rod (1). 8851-44 FIGURE 6-67 8851-46 Switching the boom position indicator light on and FIGURE 6-69 OTHER RIGGING WORK Select symbol (1, Figure 6-68) and To switch on: confirm –...
Page 378: Hoist Maintenance Platform
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL 9125 FIGURE 6-70 Hoist maintenance platform The turntable is equipped with extendable/retractable handrails. DANGER Fall Hazard! Ensure the railings are erected and secured before entering the hoist maintenance platform. Failure to do so could result in death or serious injury. 8851-55 FIGURE 6-71 Slinging points for personal protective...
Page 379: Boom Extensions
(folding hydraulic luffing extension), with hydraulic offset mechanism for offsets To use a single boom extension on several Grove cranes, of 0 to 45 degrees. contact Manitowoc Crane Care or your authorized Grove Distributor. 11.4 ft (3.5 m) Extension...
Page 380: Installing The Folding Boom Extension
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Installing the Folding Boom Extension DANGER To prevent serious injury or death, always wear personal protective equipment; i.e., a hard hat, eye protection, gloves and metatarsal boots. Before installing the boom extension make sure the crane is set up on outriggers using normal setup procedures.
Page 381: Extension Erecting Warnings And Requirements
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Securing Extension with Tag Line (Rope) DANGER DANGER Crushing Hazard! Crushing Hazard! Main boom angles are used to control speed at which extensions swing during erecting and stowing procedure. Always use a tag line to control the movement of the Improper boom angles will cause uncontrollable swing boom extension during the erection and stowing process.
Page 382 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Verify that the Design A horizontal actuated hand levers (3, Figure 6-77) are pushed fully towards the front of the main boom. Verify that the Design B vertical actuated hand levers are pushed fully upwards. This engages the two pins securing the fly extension to the main boom.
Page 383 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION (4). Insert the pin in the locking bar and secure with the retaining clip. 8969-7 8969-16 FIGURE 6-78 Remove the retaining clip (1, Figure 6-79) from the pin (2) installed in the fly extension attachment fittings and the base extension anchor fittings.
Page 384 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL 12. Using the tag line swing the extension out to engage the extension anchor fittings (1, Figure 6-84) with the main boom attachment fittings (2). 8969-9 FIGURE 6-82 NOTE: Pin #1 will not unlock if pin #2 is unlocked. 11.
Page 385 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION are fully engaged and the cable ends are inserted through the pins, refer to (4, Figure 6-85). 8969-11 FIGURE 6-86 15. The icons turn green, verifying pin #2 is unlocked (Figure 6-87). Design A FIGURE 6-88 8969-13 FIGURE 6-89...
Page 386: Erecting Procedure: 58 Ft (17.7 M) Extension
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL WARNING Falling Hazard! To prevent serious injury or death, do not stand on decking until extensions are secure. Visually check to ensure all pins securing the extensions are installed. NOTE: The crane should be setup on outriggers according to the configuration for planned operation.
Page 387 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Design A Design A 8969-4 8969-3 Design B 9728-9 FIGURE 6-93 Design B 9728-9 FIGURE 6-92 DANGER Boom Extension Hazard! Ensure the fly extension is secured to the main boom before removing connections to base extension. Failure to do so could result in death or serious injury.
Page 388 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL 9728-12 Design A Design A 8969-5 8969-6 Locked Design B Design B 9728-5 9728-10 FIGURE 6-94 6-52 Published 02-21-2019, Control # 611-05...
Page 389 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION In the cab on the CCS display, press menu and then select the extension menu (Figure 6-95). To use the hand-held remote controller refer to Boom Extension Assist, page 3-127. 8969-9 FIGURE 6-97 NOTE: Pin #1 will not unlock if pin #2 is unlocked.
Page 390 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL 10. Using the tag line swing the extension out to engage the base extension anchor fittings (1, Figure 6-99) with the main boom attachment fittings (2). 8969-11 FIGURE 6-101 13. The icons turn green, verifying pin #2 is unlocked (Figure 6-102).
Page 391 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION FIGURE 6-104 9728-14 16. Swing the extension around to engage the base extension anchor fittings (1, Figure 6-105) with the main boom attachment fittings (2). Insert the pins (3) through the fittings using an impact driver turning the jack screw (4) counterclockwise.
Page 392: Extension Electrical Connections
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL FIGURE 6-106 8969-15 8969-17 FIGURE 6-108 18. Remove the retaining clip from pin (1, Figure 6-107) and 19. Using the tag line swing the fly extension around and remove the pin from the locking bar (2) and the fly engage the fly attachment fittings (1, Figure 6-109) with extension (3).
Page 393 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION made in order to connect the 59 ft extension wiring and to Connect the plugs (1, Figure 6-112) to the sockets connect to an anti-two block switch. making sure the plug wire number corresponds to the socket number.
Page 394: Connecting The Anti-Two Block Switch
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Connecting the Anti-Two Block Switch 58 ft (17.7 m) Extension Anti-Two Block Installation To electrically connect the anti-two block switch the electrical 35 ft (10.5 m) Extension Anti-Two Block Installation connections to this extension must be completed, refer to 58 To electrically connect the anti-two block switch the electrical ft (17.7 m) Extension Electrical Connections, page 6-57.
Page 395 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION CAUTION CAUTION Equipment Damage Hazard! Spring Loaded Equipment Hazard! Always verify the drum is unlocked before using extensions or other equipment that require hydraulic If the strain relief is detached after the locking device has power.
Page 396 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Loosen the hinged pins (5) (Figure 6-118) and fold up Establishing the Hydraulic Connection the guide sheaves (4). If necessary, bring the connections (1) (Figure 6-119) Detach the strain relief from the holder (3) and attach it into the position for boom extension operations.
Page 397: Folding Deflection Sheaves
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Disconnecting the Hydraulic Connection Remove retaining clip from (Figure 6-121). 7567-38 8969-26 FIGURE 6-120 FIGURE 6-121 Remove the hose lines (2) from the connections (1) Hold the deflection sheave by the handle (2) and pull out (Figure 6-120).
Page 398: Positioning/Removing The Hoist Cable
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Secure the pin (2) using the retaining clip. Reinstall all the retaining sheaves (1) and secure with retaining clips. Positioning/Removing the Hoist Cable Install the hook tackle or the hookblock. The rope may Positioning Hoist Cable now be reeved for one or two parts of line, depending on the length of the section.
Page 399: Mechanical Luffing Boom Extension (Adjustable Boom Extension)
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Mechanical Luffing Boom Extension The boom extension angle is determined by the position of the adjusting pin. There are three positions: (Adjustable Boom Extension) • 0° angle: (A) – For a 0° angle, the pin (1) is installed in the front location and is secured with the retaining clip.
Page 400: Stowing The Folding Boom Extension
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Inclining the Crane • The main boom is fully retracted. In order to set the offset angle of the adjustable extension, you must set it down on the ground by extending and DANGER lowering the main boom over the rear. Crushing Hazard! Depending on the space available, the condition of the To prevent serious injury or death, do not stand on...
Page 401 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Secure the 23 ft (7 m) fly extension to the 35 ft (10.5 m) base extension with the locking bar (1) (Figure 6-126) and pins (2). Secure the pins with the retaining clips. NOTE: If the 23 ft (7 m) fly extension is being stowed on the main boom and the 35 ft (10.5 m) base extension will continue to be used, follow the next...
Page 402 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Design A Design A 8969-4 8969-3 Design B 9728-9 FIGURE 6-128 Design B 9728-9 FIGURE 6-127 DANGER Boom Extension Hazard! Ensure the fly extension is secured to the main boom before removing connections to base extension. Failure to do so could result in death or serious injury.
Page 403 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Select pin #2 lock (1) (Figure 6-131), the pin #2 icons turn green (1) (Figure 6-134). The lever handle (1) (Figure 6-132) should move up and the cable pins (1) DANGER (Figure 6-133) should retract from the attachment pins (2).
Page 404 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL FIGURE 6-133 8969-1 Design A 8969-13 Design B FIGURE 6-134 9728-13 FIGURE 6-135 8969-31 Verify pin #2 (1) (Figure 6-135) has engaged the extension. 6-68 Published 02-21-2019, Control # 611-05...
Page 405 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION DANGER If pin #2 (1) (Figure 6-135) does not engage the 35 ft (10.5 m) extension, STOP. DO NOT continue to stow the boom extensions until pin #2 has properly engaged the extension. DO NOT climb onto decking or walk under boom extensions.
Page 406 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL 12. Push the Design A horizontal actuated hand levers (1) (Figure 6-139) towards the front of the main boom. Push the Design B vertical actuated hand levers fully upwards. This disengages the pins that secure the fly DANGER extension to the main boom (1, Figure 6-140).
Page 407 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION 9728-12 Engaged Engaged Design A Design A 8969-5 8969-6 Engaged Engaged Design B Design B 9728-5 9728-10 FIGURE 6-140 GROVE Published 02-21-2019, Control # 611-05 6-71...
Page 408: Boom Extension Removal
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL 13. Verify the pins (1 and 2) (Figure 6-140) are engaged with the lugs. 14. Verify pin #1 (1) (Figure 6-141) is engaged. Engaged Design A 8969-4 Design A 8969-35 Engaged Design B 9728-5 FIGURE 6-141 Design B 9728-9...
Page 409 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION From the side of the main boom Push the Design A horizontal actuated hand levers (1, Figure 6-145) towards the rear of the main boom. Push Attach a sling (Figure 6-143) to the boom extension and the Design B vertical actuated hand levers fully an auxiliary crane.
Page 410 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL 8969-7 FIGURE 6-146 8969-9 FIGURE 6-148 Select pin #1, unlock (Figure 6-147). NOTE: Pin #1 will not unlock if pin #2 is unlocked. Verify pin #1 is unlocked (1, Figure 6-149). Shown Unlocked Design A 8969-10 8969-8 FIGURE 6-147...
Page 411 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION 10. Verify pin #2 is unlocked (1, Figure 6-152). 8969-11 FIGURE 6-150 Design A The icons turn green, verifying pin #2 is unlocked (Figure 6-151). 8969-13 Design B 9728-13 FIGURE 6-152 11. Lift the boom extension away from the main boom. 8969-12 FIGURE 6-151 GROVE...
Page 412: Installing And Removing The 26 Ft (8 M) Extension Insert
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL From the nose of the main boom On the right side of the boom nose repeat the procedure to remove the pins from the lugs. Attach a sling (Figure 6-153) to the boom extension and Lift the boom extension away from the main boom nose.
Page 413 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Removal CAUTION Equipment Damage Hazard! Before removing an extension, ensure that the electrical and hydraulic connections have been disconnected and properly stowed to prevent damaging the cable and hydraulic hoses. With the 35 ft (10.5 m) or 58 ft (17.7 m) extension already removed.
Page 414 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Connecting the Folding Extension Electrical Circuit 7567-57 FIGURE 6-158 Remove the bridging plug (1) (Figure 6-158) from the socket (3) and plug it into the dummy socket (2). Unwind the cable (5) from the holder (7). FIGURE 6-160 Remove plug (4) from the dummy socket (6) and plug into the socket (3).
Page 415 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Connecting Main Boom Hydraulics necessary, install hydraulic hoses (Figure 6-163) on the boom nose, refer to Extension Hydraulic Connections (Optional Hydraulic Extension), page 6-58. Route the short ends (2) to the main boom head. Remove the protective caps and connect the short ends (2) to the boom nose connectors (1).
Page 416 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL FIGURE 6-164 Secure the hoses (1) (Figure 6-164) to the holders (2) to FIGURE 6-166 ensure the hoses are not damaged during operation. Disconnect the short end hoses (1) (Figure 6-166) from Disconnecting the Folding Extension Hydraulics the 26 ft (8 m) extension from the boom nose connectors (2).
Page 417: M (11.4 Ft) Manual Off-Settable Heavy Duty Boom Extension
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Fold the deflection sheave up by the handle (1) and up panel operations. The extension weighs approximately insert the pins (3). 700 kg (1,543 lb). Secure the pins using the retaining clips. Separating Manual Off-settable Heavy Duty Boom Extension from Folding In the Deflection Sheave Lattice Extension...
Page 418: Installing Manually Offsetable Heavy Duty Boom Extension
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Attach anti-two block cable to the junction box. b. Route the cable from the junction box to the junction box on the boom nose and connect to the plug. Setting Heavy Duty Boom Extension Manual Offset DANGER Crushing Hazard!
Page 419: M (11.4 Ft) Hydraulic Off-Settable Heavy Duty Boom Extension
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION 13. Align the left base extension fittings with the main boom right side anchor fittings. 14. Using impact driver, turn jack screw counterclockwise to engage the fittings. 15. The base extension can now be swung to the side of the main boom.
Page 420 SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL FIGURE 6-173 9139 Using the impact driver, turn the jack screw (1, Figure 6-174) counterclockwise to disconnect the top pins (2) between the heavy duty boom extension and the FIGURE 6-175 lattice base extension. 9139-3 11.
Page 421 TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION 17. Secure the sheave with the pin (1, Figure 6-179). Secure the pin with the retaining clip. FIGURE 6-179 9139-6 18. As required, rig main hoist or optional auxiliary hoist cable for single through four part line. FIGURE 6-177 9139-4 19.
Page 422: Removing The Hydraulic Offsetable Heavy Duty Extension
The auxiliary single-sheave boom nose should only be and the main boom anchor fittings. adjusted by your Grove distributor or Manitowoc Crane Care. 11. Using the remote controller, fully retract the luffing cylinder.
Page 423: Installing/Removing Auxiliary Single-Sheave Boom Nose
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION Installing/Removing Auxiliary Single-Sheave Boom Nose DANGER Crushing Hazard! During installation and removal, always use the proper equipment with sufficient load bearing capacities. Installing Auxiliary Single-Sheave Boom Nose Remove the retaining clips from the pins (2) and remove the pins from the attachment lugs (Figure 6-182).
Page 424: Removing The Auxiliary Single-Sheave Boom Nose
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL Removing the Auxiliary Single-Sheave Attaching and Removing Hoist Cable Boom Nose Remove the cable holding rods from the head of the main boom and from the auxiliary single-sheave boom In the working position, the auxiliary single-sheave boom nose (9, Figure 6-183).
Page 425: Telescoping With Rigged Lattice Extension
TMS9000-2 OPERATOR MANUAL SET-UP AND INSTALLATION For raising and lowering, the following prerequisites must be following safety instruction before working with the fulfilled: boom extension. Apart from the hook block there is no load on the NOTE: The hoisting, lowering, swinging, lifting and lattice extension.
Page 426: Rear Axle Locking Pins
SET-UP AND INSTALLATION TMS9000-2 OPERATOR MANUAL REAR AXLE LOCKING PINS The rear axle locking pins are for optional use. They may be used any time to maintain normal ride-height on the rear suspension with the air bags deflated. Normally deflating the air bags causes the rear suspension to lower by several inches.
Page 427 TMS9000-2 OPERATOR MANUAL Alphabetical Index 3.5 m (11.4 ft) Hydraulic off-settable Heavy Duty Boom Extension....6-83 3.5 m (11.4 ft) Manual off-settable Heavy Duty Boom Extension ....6-81 Accidents .
Page 428 OPERATOR MANUAL TMS9000-2 Rigging work on the main boom ......... . 6-30 Safety Messages .

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