Section 1 - Manitowoc Grove TMS800E Service And Maintenance Manual

TMS800E SERVICE MANUAL
TABLE OF CONTENTS
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
List Of Specifications . . . . . . . . . . . . . . . . . . . . . . 1-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Wheel And Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Swing Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Swivel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Hydraulic Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Hoists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
General Maintenance . . . . . . . . . . . . . . . . . . . . . . 1-10
Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Removal and Installation . . . . . . . . . . . . . . . . . . 1-10
Disassembly and Assembly . . . . . . . . . . . . . . . . 1-10
Pressing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Wires and Cables . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Description
This Manual provides information for the maintenance of the
Model TMS800E13 Series Grove Crane (see Figure 1-1).
The lift capacities are listed on the Load Chart in the
superstructure cab.
The carrier incorporates a high strength, low alloy steel, all
welded triple box section steel frame. The 8x4x4 carrier
utilizes two drive axles and two steer axles. Axle steering is
power assist controlled and controlled by the steering wheel.
The engine is mounted at the front of the crane carrier and
provides motive power through an 11 speed forward and 3
speed reverse manual transmission.
The outriggers are two stage, double box, telescopic beam
type outriggers. The outriggers have three positions; fully
extended, intermediate (50%) extended, and fully retracted.
GROVE

SECTION 1

INTRODUCTION
Shims. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Hydraulic Systems . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Fatigue of Welded Structures . . . . . . . . . . . . . . . 1-12
Loctite® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Fasteners and Torque Values . . . . . . . . . . . . . . . 1-13
Weld Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Wire Rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Environmental Conditions . . . . . . . . . . . . . . . . . . 1-17
Dynamic Shock Loads . . . . . . . . . . . . . . . . . . . . . 1-17
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Precautions and Recommendations During
Inspection or Replacement . . . . . . . . . . . . . . . . . 1-17
Wire Rope Inspection (Running Ropes and
Pendant Cables) . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Wire Rope Inspection
(Jib and Retraction Cables) . . . . . . . . . . . . . . . . . 1-18
Wire Rope Replacement (All Wire Rope) . . . . . . 1-19
Seizing Wire Rope . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Installing 35x7 Wire Rope . . . . . . . . . . . . . . . . . . 1-20
Procedures for Cutting and Preparing 35x7 . . . . 1-20
The superstructure is capable of 360 degree rotation in either
d i r e c t i o n . A l l c r a n e f u n c t i o n s , w i t h e x c e p t i o n o f
counterweight removal, are controlled from the fully
enclosed cab mounted on the superstructure.
One boom is available on the crane; a four section, full
power, Mega Form, 12.6 to 39 meter (41 to 128 foot) boom.
Additional reach is obtained by utilizing a 10 to 17 meter (33
to 56 foot) bi-fold jib. A 6.1 meter (20 foot) and a 12.2 meter
(40 foot) lattice insert is also available for use between the
boom nose and the swingaway.
NOTE: Throughout this manual, reference is made to left,
right, front, and rear when describing locations.
When operating the crane, these reference
locations are to be considered as those viewed
from the operator's seat with the superstructure
facing forward over the front of the carrier frame.
Published 01-29-2014, Control # 496-00
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