UNDERCARRIAGE
Assembly
1.
Use grease to lubricate the gear bore in the housing.
2.
Lubricate the seal with grease. Press the seal into its
groove. Push the gear into the housing.
CAUTION
Install the seal with the lips outside of the bore and the
metal retainer inside of the bore to prevent contaminants
from entering the slack adjuster housing. Damage to
components can result.
3.
Place the seal directly over the worm bore with the seal
lips outside of the bore and the metal retainer inside of
the bore (Figure 8-57). Use a hammer and a 30.2 mm
(1-3/16 inch) diameter seal driver to install the seal
straight into the bore (Figure 8-58). Do not hit the seal
after it reaches the bottom of the bore. Damage to the
seal will result.
Outside
8-42
6600-5
FIGURE 8-56
4.
5.
6.
7.
8.
Inside
6600-6
FIGURE 8-57
9.
Published 01-29-2014, Control # 496-00
TMS800E SERVICE MANUAL
If the pin was removed, install it into the rod and piston
(Figure 8-59).
Actuator Rod
Apply a small amount of grease to the actuator piston
and install the actuator rod and piston assembly into the
actuator adjusting sleeve.
Slide the piston retaining ring over the rod.
Extend the coils of the ring.
Use a small screwdriver to press one end of the ring into
the groove (Figure 8-60).
Start Bottom Coil
Keep the coil extended. Press on the ring and work
around the groove until the ring is in the groove
completely.
6600-7
FIGURE 8-58
Pin
Piston
6600-3
FIGURE 8-59
Ring In Groove
6600-8
FIGURE 8-60
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