Drive Clutch Bushings Inspection - Polaris RZR PRO XP 2020 Service Manual

PVT SYSTEM

DRIVE CLUTCH BUSHINGS INSPECTION

1. Inspect the Teflon® coating on the Moveable Sheave
bushing and Drive Clutch Cover Bushing. Inspect for
signs of wear, grooving or cracking. De-glaze sheave
surfaces with a 3M Scotch-Brite™ Pad if needed.
NOTICE
Replace the bushing(s) if more brass than Teflon® is
visible on the bushing(s). Refer to Bushing Service
page 6.16 procedure.
BUSHING SERVICE
MOVEABLE SHEAVE - BUSHING REMOVAL
1. Remove clutch as outlined previously in this chapter.
6.28
2. Install handle end of the Piston Pin Puller
q
(PN2870386 ) securely into bench vise and lightly
grease puller threads.
3. Remove nut from puller rod and set aside.
4. Install adapter cup (PN 5020632)
5. With towers pointing toward the vise, slide sheave
onto puller rod.
6. Install puller tool (PN 5020629)
sheave with "A side" toward sheave.
7. Install nut onto end of puller rod and hand tighten.
Turn puller barrel to increase tension on sheave if
needed. Using a hand held propane torch, apply heat
around outside of bushing until tiny smoke tailings
appear.
8. Turn sheave counterclockwise on puller rod until it
comes free. Lift sheave off puller.
9. Remove nut from puller rod and set aside.
10. Pull bushing removal tool and adapter from puller rod.
Remove bushing from tool and discard.
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
w
onto puller.
e
into center of
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