Polaris RZR PRO XP 2020 Service Manual page 491

2. Install new stat-o-seal, front left brake line banjo fitting
e
, new stat-o-seal, front right brake line banjo fitting
w
, new stat-o-seal, and brake pressure switch to the
front port on the master cylinder.
IMPORTANT
Lubricate seals with a thin film of DOT 4 brake fluid
prior to installation.
3. Rotate the brake lines until they are orientated as
shown. Torque banjo bolt and brake pressure switch
to specification.
ITEM DESCRIPTION
q Rear Brake Line
w Front Right Brake Line
e Front Left Brake Line
TORQUE
Banjo Bolt / Brake Pressure Switch:
15 ft-lbs (20 Nm)
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
4. Install the master cylinder retaining bolts
Torque bolts to specification.
5. Reconnect the main harness to the brake pressure
switch.
6. Align the operating rod clevis to the brake pedal.
Install the operating rod pin and clip to retain the
operating rod to the pedal.
7. Perform the BRAKE BLEEDING / FLUID CHANGE
ANGLE
page 10.14 procedure.
150°
90°
90°
BRAKE SYSTEM
TORQUE
Master Cylinder Mounting Bolts:
23 ft-lbs (31 Nm)
r
and nuts.
10
10.13