Polaris RZR PRO XP 2020 Service Manual page 592

INDEX
Assembly View .................................................... 10.19
Assembly View (4-Seat)......................................... 10.20
Disassembly / Inspection ....................................... 10.21
Disassembly / Inspection (4-Seat) ............................ 10.22
Cam Chain Tensioner
Inspection.............................................................2.32
Camshaft
Inspection.............................................................3.55
Installation / Timing .................................................3.93
Removal...............................................................3.53
Sprocket Inspection ................................................3.54
Camshaft Timing
Quick Reference ....................................................3.97
CAN ..................................................................... 12.42
Cargo Box
Assembly View .................................................... 11.14
Removal............................................................. 11.20
Charge Air Cooler
Installation ............................................................3.34
Removal...............................................................3.32
Charging System
Break Even Test................................................... 12.20
Stator Testing ...................................................... 12.21
Chassis
Assembly View ...................................................... 11.9
Assembly View (4-Seat)......................................... 11.10
Frame..........................................................11.9-11.10
Chassis Harness
Break-Out Diagrams ............................................. 12.48
Clutch
Bushing Service ...................................... 6.16, 6.28, 6.43
Installation (Drive) ..................................................6.19
Installation (Driven)......................................... 6.37, 6.47
Removal (Drive) ............................................... 6.7, 6.22
Removal (Driven) ........................................... 6.31, 6.41
Clutch Chart
2020-21 Pro XP ....................................... 1.15, 1.19, 6.3
2020-21 Pro XP 4 ........................................... 1.17, 1.21
Clutch Cover
Drain ...................................................................2.42
Combustion Chamber Cleaning....................................3.60
Component Locations
Electrical (front)......................................................12.6
Electrical (rear) ......................................................12.5
Connecting Rod
Assembly .............................................................3.81
Bearing Selection ...................................................3.78
Inspection.............................................................3.76
Console
Removal............................................................. 11.21
Control Arm
Replacement (front) ................................................9.18
Coolant
Level Inspection .....................................................2.35
Coolant Flow Diagram ................................................3.30
Coolant Flush ...........................................................2.37
Coolant Hose
Inspection.............................................................2.36
Coolant Pump
Electric............................................................... 12.33
Coolant Temperature Sensor
Test ................................................................... 12.34
Cooling Fan
Bypass Test ........................................................ 12.31
Replacement....................................................... 12.31
Testing ............................................................... 12.30
Cooling System
IX.2
Bleeding...............................................................2.38
Coolant Strength and Type .......................................2.35
Pressure Test ................................................ 2.36, 3.31
Specifications ........................................................3.31
Troubleshooting .....................................................1.37
Cornering Control ......................................................9.70
CPS ........................................................................ 4.7
Replacement.......................................................... 4.8
Testing .................................................................. 4.7
Crankcase
Assembly .............................................................3.85
Breather Hose Inspection.........................................2.30
Disassembly / Inspection .........................................3.66
Crankcase Inspection.................................................3.71
Crankshaft
Connecting Rod Bearing Selection .............................3.78
Installation ............................................................3.83
Journal Inspection ..................................................3.69
Main Bearing Selection............................................3.79
Removal / Inspection...............................................3.69
Crankshaft Position Sensor (CPS) ................................. 4.7
Crankshaft PTO Seal
Installation ............................................................3.44
Removal...............................................................3.44
Replacement.........................................................3.44
Crankshaft Sensor
Replacement.......................................................... 4.8
Testing .................................................................. 4.7
CV Joint / Boot
Replacement.........................................................8.17
Cylinder
Inspection.............................................................3.73
Installation ............................................................3.82
Misfire..................................................................1.58
Cylinder Head
Assembly .............................................................3.91
Disassembly .........................................................3.58
Inspection.............................................................3.57
Installation ............................................................3.92
Removal...............................................................3.57
Cylinder Leakdown Test..............................................2.30
Cylinder Removal ......................................................3.72
Dash
Removal............................................................. 11.19
Dash Instruments / Controls ........................................ 11.7
Dash Light ............................................................. 12.29
Decal Replacement ................................................... 11.2
Decimal Equivalent Chart............................................1.24
Diagnostic ...............................................................1.27
Engine Cranks but does Not Start ..............................1.30
No Crank No Start or Slow Crank...............................1.32
Over Heating .........................................................1.33
Warning Lights.......................................................1.34
Digital Wrench
Diagnostic Connector ..............................................1.40
Digital Wrench®
Communication Errors.............................................1.40
ECU Reprogramming ..............................................1.44
Feature Map..........................................................1.42
Guided Diagnostics ................................................1.38
Polaris Mobile Digital Wrench® (PMDW) .....................1.44
Serial Number Location ...........................................1.41
Software Installation and Updates ..............................1.39
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
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