Lighting System; Headlight Adjustment; Headlamp Replacement - Polaris RZR PRO XP 2020 Service Manual

ELECTRICAL

LIGHTING SYSTEM

HEADLIGHT ADJUSTMENT

The headlight beams are adjustable.
1. Place the vehicle on a level surface with the headlight
approximately 25 ft. (7.6 m) from a wall.
2. Measure the distance from the floor to the center of
the headlight and make a mark on the wall at the
same height.
3. With the machine in Park, start the engine and turn
the headlight switch to the LOW position.
4. The most intense part of the LOW beam headlight
beam should be aimed 2 in. (5 cm) below the mark
placed on the wall in Step 2.
NOTICE
Rider weight must be included in the seat while
performing this procedure.
5. Adjust the beam to the desired position by loosening
or tightening the two T-25 adjustment screws
moving the lamp to the appropriate height.
12.28
6. Adjust the beam to desired position. Repeat the
procedure to adjust the other headlight.
Due to the nature of light utility vehicles and where they
are operated, headlight lenses become dirty. Frequent
washing is necessary to maintain lighting quality. Riding
with poor lighting can result in severe injury or death.

HEADLAMP REPLACEMENT

REMOVAL
1. Remove the front fascia. See Front Fascia Removal
page 11.17.
2. Disconnect wire harness from headlamp assembly.
Be sure to pull on the connector, not on the wiring.
3. Remove three fasteners
assembly and remove the headlamp.
q
and
INSTALLATION
1. Install the headlamp adjustment springs onto the front
bumper mounting bosses.
2. Insert the three T-25 headlamp mounting screws into
the headlamp assembly mounting holes.
3. Fully tighten all three headlamp screws until the
headlamp assembly is fully seated. Back two
headlamp adjustment screws off 1/8" to 1/4" (2-3
turns).
4. Install front fascia. Torque fasteners to specification.
5. Perform the Headlight Adjustment procedure outlined
in this chapter.
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
WARNING
q
from the headlamp
TORQUE
Body fasteners:
7 ft-lbs (10 Nm)
© Copyright Polaris Industries Inc.