Starting System; Starter Solenoid Replacement; Starter Solenoid Bench Test; Starter Solenoid Operation - Polaris RZR PRO XP 2020 Service Manual

STARTING SYSTEM

STARTER SOLENOID REPLACEMENT

1. Remove seats.
2. Remove upper and lower rear close off panels. The
starter solenoid is located under the driver's seat
frame.
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3. Disconnect the harness
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4. Remove the fasteners retaining the cables to the
solenoid posts.
5. Remove the starter solenoid mounting fasteners
6. Remove the solenoid.
7. Install new solenoid and mounting fasteners. Torque
mounting fasteners to specification.
TORQUE
Starter Solenoid Mounting Fasteners:
7 ft-lbs (10 Nm)
8. Install the cables on the solenoid posts. Torque nuts
to specification.
TORQUE
Solenoid Cable Nuts:
35 in-lb (4 Nm)
9. Connect the harness to the solenoid.
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
to the solenoid.
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.

STARTER SOLENOID BENCH TEST

Test the start solenoid by powering the solenoid using
battery voltage for a maximum of 5 seconds. With the
solenoid energized, resistance should read about 0 - 0.5
Ω between terminals (A) and (B). If resistance
measurement is out of specification, replace the starter
solenoid.

STARTER SOLENOID OPERATION

To energize the Starter Solenoid the following must
occur:
• The brake must be applied to provide a ground path
via the Orange wire.
• The key switch must be turned to the "start" position to
provide 12V power via the Green / White wire.
• Once the pull-in coil is energized, the solenoid
provides a current path for 12V power to reach the
starter motor.
ELECTRICAL
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