Polaris RZR PRO XP 2020 Service Manual page 17

ITEM
Exhaust Heat Shield Fasteners
Bolts
Exhaust Manifold
Nuts
Exhaust Pipe to Muffler Nuts
Exhaust Pipe to Turbo Bolts
Fan Assembly Mounting Fastener
Front Fascia Fastener
Fender Flare Fastener
Floor / Rocker Panel Fastener
Flywheel Bolt
Frame Bolts (front to rear)
Front Bumper Bracket Fastener
Front Crossbar Fastener
Front Fascia Fastener
Front Frame Fastener
Cover Plate
Screws
Front Gearcase
Drain/Fill
Plugs
Front Gearcase Mounting
Fasteners
Fuel Pump PFA Nut
Fuel Rail Mounting Screws
Fuel Tank Block-off Panel
Fuel Tank Fasteners
Fuse Box Fasteners
Gear Selector Knob
Heat Shield Fastener
Hip Bolster Bolts
Hood Fastener
Hose Clamp
Hub Castle Nut (front and rear)
Ignition Coil Fastener
Instrument Panel Fastener
Intake Cover Fasteners
Intake Clamps
Intake Manifold Mounting
Fasteners (lower)
Intake Manifold to Cyl Head
Clamps
Knock / Det Sensor
Main-to-Front Frame Fastener
Master Cylinder Mount Bolts
Manifold Pressure Banjo Bolt
Oil Cooler Bolts
M6
Oil Pan Bolts (M8)
M8
Mounting
Oil Pump
Bolts
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
TORQUE
8 ft-lb (11 Nm)
17 ft-lb (23 Nm)
Oxygen Sensor
26 ft-lb (35 Nm)
Power Steering Unit Shield Screws
18 ft-lb (24 Nm)
Power Steering Bracket to Frame
18 ft-lb (24 Nm)
Nuts
9 ft-lbs (12 Nm)
Power Steering Unit to Mount
Bracket
7 ft-lbs (10 Nm)
Prop Shaft Roll Hoop Fasteners
7 ft-lbs (10 Nm)
Prop Shaft Support Bearing
7 ft-lbs (10 Nm)
Fastener:
133 ft-lbs (180 Nm),
Prop Shaft Mounting Plate
loosen 180°, retorque
Fastener:
to 133 ft-lb (180 Nm)
Prop Shaft to Transmission
40 ft-lb (54 Nm) Coupler Fasteners
30 ft-lbs (40 Nm)
PVT Inner Cover Baffle Fasteners
40 ft-lbs (54 Nm)
8 ft-lbs (11 Nm)
148 ft-lbs (200 Nm)
11 ft-lbs (15 Nm)
10 ft-lbs (14 Nm)
52 ft-lbs (70 Nm) + 270°
PVT Cover
Fasteners
70 ft-lbs (95 Nm)
7 ft-lb (10 Nm)
8 ft-lbs (11 Nm)
15 ft-lbs (20 Nm)
5 ft-lb (7 Nm)
40 in-lb (5 Nm)
9 ft-lbs (12 Nm)
14 ft-lb (19 Nm)
PVT Intake Hose Clamp
7 ft-lbs (10 Nm)
Radiator Bracket
35 in-lb (4 Nm)
Radius Rod Fasteners (Inner)
180 ft-lbs (244 Nm)
Radius Rod Fasteners (Outer)
7 ft-lbs (10 Nm)
Rear Cargo Box / Fender Fastener
8 ft-lb (11 Nm)
Rear Fascia/Bumper Fastener
36 in-lbs (4 Nm)
49 in-lb (6 Nm) Rear Support Fastener
Rear Fascia Fastener
20 ft-lb (27 Nm)
Rear Fascia Bracket Fastener
6 ft-lb (8 Nm)
ROPS Seat Belt Mount Fastener
ROPS Fasteners (Front and Rear)
15 ft-lb (20 Nm)
ROPS Fasteners (Middle)
33 ft-lbs (45 Nm)
Seat Base Support Bracket
18 ft-lbs (25 Nm)
Fastener
7 ft-lb (10 Nm)
Seat Bracket Fastener
7 ft-lb (10 Nm)
(Passenger)
9 ft-lb (12 Nm)
Seat Frame Fastener (Rear)
26 ft-lb (35 Nm)
Seat Frame Fastener (Front) M10
x 1.5 x 16
7 ft-lbs (10 Nm)
GENERAL INFORMATION
TORQUE
ITEM
Pickup
7 ft-lb (10 Nm)
Screws
13 ft-lb (18 Nm)
15 ft-lb (20 Nm)
18 ft-lb (24 Nm)
30 ft-lb (41 Nm)
13 ft-lbs (18 Nm)
30 ft-lbs (40 Nm)
15 ft-lbs (20 Nm)
11 ft-lbs (15 Nm)
7 ft-lbs (10 Nm)
(see image inEngine
Installation) page
sequence
STEP 1: Torque to
37 ft-lb (50 Nm)
STEP 2: Torque to
10 ft-lb (14 Nm)
STEP 3: Loosely
inner
install bolts by
STEP 4: Torque to
37 ft-lb (50 Nm)
STEP 5: Torque to
50 ft-lb (68 Nm)
STEP 6: Torque to
37 ft-lb (50 Nm)
36 in-lbs (4 Nm)
outer
25 in-lbs (3 Nm)
8 ft-lb (11 Nm)
52 ft-lbs (70 Nm) + 45°
52 ft-lbs (70 Nm) + 90°
7 ft-lbs (10 Nm)
7ft-lbs (10 Nm)
8 ft-lb (11 Nm)
36 in-lbs (4 Nm)
36 in-lbs (4 Nm)
40 ft-lbs (54 Nm)
44 ft-lbs (60 Nm)
89 ft-lbs (120 Nm)
15 ft-lbs (20 Nm)
9 ft-lbs (12 Nm)
30 ft-lbs (40 Nm)
37 ft-lbs (50 Nm)
1
for
hand
1.11