Polaris RZR PRO XP 2020 Service Manual page 194

ENGINE / COOLING SYSTEM
6. Install inner PVT cover.
TORQUE
PVT Inner Cover Fasteners:
STEP 1: Torque to 37 ft-lbs (50 Nm).
STEP 2: Install through bolts by adjusting the
transmission accordingly.
STEP 3: If previously removed, loosely install bolts
by hand.
STEP 4: Torque to 37 ft-lbs (50 Nm).
STEP 5: Torque to 50 ft-lbs (68 Nm).
STEP 6: If previously removed, torque to 37 ft-lbs
(50 Nm)
7. Install inner PVT cover baffle. Torque fasteners to
specification.
TORQUE
Inner PVT Cover Baffle Fasteners:
7 ft-lbs (10 Nm)
3.50
8. Install the primary clutch, belt and secondary clutch.
Install snap ring on transmission input shaft before
installing secondary clutch mounting bolt. Torque
fasteners to specification.
TORQUE
Primary Clutch Bolt:
140 ft-lbs (190 Nm)
Secondary Clutch Bolt:
43 ft-lbs (58 Nm)
9. Install PVT hoses and outer PVT cover. Torque
fasteners to specification.
TORQUE
Hose Clamps:
35 in-lb (4 Nm)
Outer PVT Cover Fasteners:
35 in-lb (3 Nm)
10. Connect the starter wiring. Torque fasteners to
specification.
TORQUE
Starter Cable Nuts:
30 in-lb (3 Nm)
11. Install throttle body / intake manifold assembly.
Tighten clamps retaining intake manifold to engine.
Install lower manifold mounting bolt (to trans mount
bracket). Torque fasteners to specification.
TORQUE
Intake Manifold Clamps:
6 ft-lb (8 Nm)
Lower Intake Manifold Mounting Fasteners:
20 ft-lb (27 Nm)
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
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