Polaris RZR PRO XP 2020 Service Manual page 357

14. Install the sector gear (16T) onto the shift drum shaft.
Install the shift shaft assembly and sector gear (11T)
into the bushing pocket on the left side. Align the
timing marks on the gears as shown.
l
15. Install the detent star onto the shift drum shaft. Be
sure to install the detent star with the shorter raised
edge facing outward, longer raised edge facing
inward, and skip-tooth aligned.
1(
16. Install the detent pawl onto the shift shaft and
carefully install the compression spring
o-ring onto the shift shaft.
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
17. Install a new O-ring
small amount of white lithium grease on the O-rings,
shift shafts and component contact surfaces prior to
installing the sector cover.
18. Clean the transmission and gear sector cover mating
surfaces thoroughly.
19. Apply Crankcase Sealant (PN 3233885) onto the
cover and transmission case mating surface.
20. Install the sector cover and align the transmission
2)
. Install the
case dowel with the alignment hole. Install and torque
the screws to specification.
21. Install the transmission drain plug and torque to
specification.
22. Install the bellcrank onto the shift shaft. Note the key
splined on the bellcrank and shift shaft. Install the nut
and torque to specification.
TRANSMISSION
2!
on each shift shaft. Apply a
TORQUE
Sector Gear Cover Screws:
12 ft-lb (16 Nm)
TORQUE
Fill / Drain Plug:
14 ft-lbs (19 Nm)
TORQUE
Bell Crank Nut:
18 ft-lb (24 Nm)
7
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