Suzuki 1987 GSX-R150 Manuals

Manuals and User Guides for Suzuki 1987 GSX-R150. We have 1 Suzuki 1987 GSX-R150 manual available for free PDF download: Service Manual

Suzuki 1987 GSX-R150 Service Manual (312 pages)

Brand: Suzuki | Category: Motorcycle | Size: 28.45 MB

Group Index
2
View of GSX-R750
5
Right Side
5
Left Side
5
General Information
6
Serial Number Location
7
Fuel
7
Engine Oil
7
Brake and Clutch Fluid
8
Break-In Procedures
8
Cylinder Identification
8
Special Materials
9
Precautions and General Instructions
11
Use of Genuine Suzuki Parts
11
Specifications
12
Dimensions and Dry Mass
12
Periodic Maintenance and Tune-Up Procedures
14
Periodic Maintenance Schedule
15
Periodic Maintenance Chart
15
Lubrication Points
16
Maintenance and Tune-Up Procedures
17
Battery
17
Cylinder Head Nuts and Exhaust Pipe Bolts
18
Air Cleaner
19
Valve Clearance
20
Spark Plugs
22
Recommended Spark Plug
22
Engine Oil and Oil Filter
23
Necessary Amount of Engine Oil
23
Fuel Line
24
Carburetor
24
Idle RPM
24
Throttle Cable Play
24
Clutch
25
Clutch Fluid Level
25
Bleeding Air from He Clutch Liquid Circuit
25
Drive Chain
26
Drive Chain Checking
26
Drive Chain Adjusting
26
Cleaning and Lubrication
27
Brakes
28
Brake Fluid Level
28
Brake Pads
28
Brake Pedal Height
29
Brake Light Switches
29
Air Bleeding the Brake Fluid Circuit
30
Tires
31
Tire Tread Condition
31
Tire Pressure
31
Tire Tread Depth Limit
31
Steering
32
Front Forks
32
Rear Suspension
32
Chassis Bolts and Nuts
33
Engine
36
Compression Check
37
Compression Test Procedure
37
Engine Components Removable with the Engine in Place
38
Engine Removal
39
Engine Installation
40
Engine Reinstallation
44
Engine Disassembly
48
Engine Components Inspection and Servicing
60
Cylinder Head Servicing
60
Cylinder Head Distortion
61
Valve Stem Runout
61
Valve Head Radial Runout
62
Valve Face Wear
62
Valve Guide-Valve Seam Clearance
62
Valve Stem Wear
62
Valve Guide Servicing
63
Valve and Seat Condition Valve Seat Width
64
Valve Seat Servicing
64
Valve Stem End Condition
66
Valve Springs
67
Valve Spring Free Length
67
Valve Spring Tension
67
Camshaft
69
Cam Wear
70
Camshaft Journal Wear
70
Camshaft Runout
71
Cam Sprocket
71
Cam Chain Tensioner
72
Cam Chain 20-Pitch Length
72
Cam Chain Idler
72
Cam Chain Guide
73
Cylinder Distortion
73
Cylinder Bore
73
Piston Diameter
74
Piston-Cylinder Clearance
74
Piston Ring Groove Clearance
74
Piston Ring Free End Gap and Piston Ring End Gap
75
Oversize Piston Ring
75
Oversize Oil Ring
75
Oversize Side Rail
75
Piston Pin and Pin Bore
76
Conrod Small End I.D.
76
Conrod Big End Thrust Clearance
76
Conrod-Crank Pin Bearing Selection
77
Crank Pin Bearing Oil Clearance
78
Conrod I.D. Specification
78
Bearing Assembly
79
Crank Pin O.D. Specification
79
Bearing Thickness
79
Crankcase - Crankshaft Bearing Selection
80
Crankshaft Thrust Clearance
83
Crankshaft Runout
83
Clutch Drive Plates and Driven Plates
84
Clutch Spring Free Length
84
Clutch Bearing
85
Clutch Release Cylinder
85
Oil Pump
86
Transmission
87
Countershaft Disassembly
88
Driveshaft
89
Countershaft and Driveshaft
89
Gearshift Fork-Groove Clearance
92
Engine Reassembly
93
Fuel and Lubrication System
114
Fuel Cock
115
Carburetor Construction
116
Carburetor Specifications
117
I.D. No. Location
117
Diaphragm and Piston Operation
118
Slow System
119
Main System
120
Starter System
121
Float System
121
Fuel System
122
Disassembly
123
Needle Valve Inspection
128
Float Height Adjustment
128
Fuel Level Inspection
132
Balancing Carburetors
133
Lubrication System
135
Oil Pressure
135
Oil Pressure Specification
135
Oil Filter
136
Oil Sump Filter
136
Releif Valve
136
Engine Lubrication System Chart
137
Engine Lubrication System
138
Cylinder Head Cooling System Chart
139
Cylinder Head Cooling System
140
Oil Cooler
141
Emission Control Informations
142
Emission Control Carburetor Components
143
Evaporative Emission Control System
144
Canister Hose Routing
145
Electrical System
146
Charging System Description
147
Charging Output Check
148
Generator Removal and Disassembly
148
Rotor Bearing
150
Stator Coil Continuity Check
150
Rotor Coil Continuity Check
150
Slip Ring
151
Carbon Brush
151
Rectifier
151
IC Regulator
152
Generator Driven Gear Damper
152
Reassembly and Remounting
153
Reassembly Information
154
Ignition System Description
155
Ignition Coil Inspection
155
Signal Generator
156
Ignitor Unit
157
Starter System Description
158
Starter Motor Removal and Disassembly
158
Starter Motor Inspection
159
Commutator
159
Starter Motor Reassembly
160
Armature Coil
160
Oil Seal
160
Housing End
160
Starter Relay Inspection
161
Brush Holder
161
Combination Meter
162
Lamps
164
Headlight
164
Tail/Brake Light
164
Turn Signal Light
165
Switches
165
Ignition Switch
165
Dimmer Switch
166
Turn Signal Switch
166
Horn Switch
166
Engine Stop and Start Switch
166
Clutch Switch
167
Front Brake Switch
167
Rear Brake Switch
167
Neutral Indicator Switch
167
Side Stand Check Switch
168
Oil Pressure Switch
168
Wire Color
168
Battery Specifications
169
Initial Charging
169
Filling Electrolyte
169
Charging Time
169
Battery Servicing
170
Recharging Operation Based on S.G. Reading
170
Service Life
171
Chassis
172
Fairing
173
Front Wheel
175
Wheel Bearings
177
Axle Shaft
177
Wheel
177
Disc
179
Speedometer Gearbox
179
Caliper
179
Front Brake
181
Brake Pad Replacement
181
Caliper Removal and Disassembly
182
Caliper and Disc Inspection
183
Cylinder
183
Piston
183
Rubber Part
183
Caliper Reassembly and Remounting
184
Caliper Bolts
184
Master Cylinder Removal and Disassembly
185
Master Cylinder Inspection
186
Master Cylinder Reassembly and Remounting
187
Front Fork
188
Fork Spring
192
Damping Force Adjuster Unit
192
Inner Tube Metal
192
Oil Lock Piece and Washers
192
Damper Rod Bolt
193
Outer Tube Metal, Washer and Oil Seal
193
Fork Oil
193
Inner Tube
194
Clamp Bolts and Cap Bolts
194
Front Fork Suspension Setting
195
Steering Stem
196
Outer Races
198
Stem Nut
199
Handlebar Holder
199
Steering Adjustment
200
Rear Brake
201
Cylinder, Piston and Cupset
206
Rear Brake Pedal
206
Rear Wheel
207
Cushion
210
Sprocket
210
Wheel and Sprocket Mounting Drum Bearings
211
Brake Disc
212
Rear Sprocket
212
Rear Axle Shaft
212
Tire and Wheel
213
Tire
215
Valve Inspection
216
Valve Installation
216
Tire Mounting
217
Swingarm
219
Shock Absorber and Cushion Lever
220
Servicing Information
222
Troubleshooting
223
Wiring Diagram
230
Wire, Cable and Hose Routing
231
Oil Cooler Pipe and Air Cleaner Hose Routing
233
Fuel Tank Water Drain Hose Routing
234
Front Brake Hose Routing
235
Rear Brake Hose Routing
236
Clutch Hose Routing
237
Special Tools
238
Tightening Torque
242
Tightening Torque Chart
244
Service Data
245
Gsx-R750R
252
Gsx-R750H
288

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Suzuki 1987 GSX-R150 Manuals

Suzuki 1987 GSX-R150 Service Manual (312 pages)

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