Omron F3SG-SRB Series User Manual
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Omron F3SG-SRB Series User Manual

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Safety Light Curtain F3SG-□SR□ Series
User's Manual
Man. No. Z405I-E3-01

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Summary of Contents for Omron F3SG-SRB Series

  • Page 1 Safety Light Curtain F3SG-□SR□ Series User's Manual Man. No. Z405I-E3-01...
  • Page 2 Original instructions Introduction Thank you for purchasing the F3SG-SR Series Safety Light Curtain (hereafter called the "F3SG-SR", "F3SG-SRA", "F3SG-SRB", or "sensor"). This is the instruction Manual describing the use of F3SG-SR. Always heed the following points when using the F3SG-SR: •...

  • Page 3: Legislation And Standards

    2. The F3SG-SR is electro-sensitive protective equipment (ESPE) in accordance with European Union (EU) Machinery Directive Index Annex V, Item 2. 3. EU Declaration of Conformity OMRON declares that the F3SG-SR is in conformity with the requirements of the following EU Directives: Machinery Directive 2006/42/EC EMC Directive 2014/30/EU 4.
  • Page 4 5. Third-Party Certifications (1) TÜV SÜD • EC Type-Examination certificate: EU Machinery Directive, Type 4 and Type 2 ESPE (EN61496-1), Type 4 and Type 2 AOPD (EN 61496-2) • Certificate: Type 4 and Type 2 ESPE (EN61496-1), Type 4 and Type 2 AOPD (EN61496-2), EN 61508-1 through - 4 (SIL 3 for Type 4 and SIL 1 for Type 2), EN ISO 13849-1:2015 (PL e, Category 4 for Type 4, and PL c, Category 2 for Type 2) (2) UL...

  • Page 5: Terms And Conditions Agreement

    (a) Exclusive Warranty. Omron's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
  • Page 6 Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron's test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron's Warranty and Limitations of Liability.

  • Page 7: Terms And Conditions Agreement (Software)

    If OMRON is unable to replace defective media or correct the Software, the liability of OMRON and the User's remedy shall be limited to the refund of the license fee paid to OMRON for the Software.

  • Page 8: Safety Precautions

    Safety Precautions Indications and meanings for safe use The precautions listed in this document indicated by alert symbols and statements must be followed for the safe use of the F3SG-SR. Failure to follow all precautions and alerts may result in an unsafe use or operation. The following word and symbols are used in this document.
  • Page 9 Machines Do not use this sensor for machines that cannot be stopped quickly by electrical control. For example, do not use it for a pressing machine that uses full-rotation clutch. Otherwise, the machine may not stop before a person reaches the hazardous part, resulting in serious injury. To use the F3SG-SR in PSDI mode (initiation of cyclic operation by a presence sensing device), you must configure an appropriate circuit between the F3SG-SR and the machine.
  • Page 10 If detection capability may get larger and a human body may pass a detection zone to reach a hazardous source, additional safety protection equipment must be installed such as a safety fence. A warning zone must not be used for safety applications. Always install your system so that a detection zone should be passed before reaching a hazardous part of the machine.
  • Page 11 Do not use the F3SG-SR with mirrors in a retro-reflective configuration. Doing so may hinder detection. It is possible to use mirrors to alter the detection zone to a 90-degree angle. Mirror Mirror Position with retro-reflection Position with detection zone bent at 90° Wiring When using the PNP output, connect the load between the output and 0 V line.
  • Page 12 For the F3SG-SR to comply with IEC 61496-1 and UL 508, the DC power supply unit must satisfy all of the following conditions: • The DC power supply operates within the rated power voltage (24 VDC ± 20%). • The DC power supply has tolerance against the total rated current of devices if it is connected to multiple devices.
  • Page 13 Do not use the F39-SGBT Bluetooth ® Communication Unit in close proximity to medical equipment such as a pacemaker. Radio wave may affect the operation of such equipment. Other Perform daily and 6-month inspections for all F3SG-SR as described in Chapter 7 Checklists. When using the F3SG-SR in cascade connection, perform inspections for every connected F3SG-SR.

  • Page 14: Precautions For Safe Use

    Precautions for Safe Use Make sure to observe the following precautions that are necessary for ensuring safe use of the product. • Do not install, use, or store the product in the following types of environments: - Areas exposed to intense interference light, such as direct sunlight - Areas with high humidity where condensation is likely to occur - Areas where corrosive gases are present - Areas exposed to vibration or shock levels higher than in the specification provisions...

  • Page 15: Precautions For Correct Use

    Precautions for Correct Use Observe the precautions described below to prevent operation failure, malfunctions, or undesirable effects on product performance.  Storage conditions and installation environment • Do not install, use, or store the product in the following types of environments: - Areas with a temperature or humidity out of the specified range - Areas submerged in water or subject to rain water •...
  • Page 16  Bluetooth ® wireless technology ® • The F39-SGBT Bluetooth Communication Unit uses radio band of 2.4 GHz. The use of the product in close proximity to the following examples of radio interference sources may cause radio interference with the product, resulting in loss of or slow connection. Check the radio wave environment in your site before installing the F39-SGBT.

  • Page 17: Visual Aids

    Visual Aids The following symbols appear in this document to help you locate different types of information. Indicates important information or advice on a function or operation of the product. Indicates page numbers or chapter title of related information. F3SG-SR User’s Manual...
  • Page 18 F3SG-SR User’s Manual...

  • Page 19: Table Of Contents

    Table of Contents Legislation and Standards Terms and Conditions Agreement Terms and Conditions Agreement (Software) Safety Precautions Precautions for Safe Use Precautions for Correct Use xiii Visual Aids Chapter1 Overview and Specifications 1-1. What is Included 1-2. System Components 1-3. List of Key Features 1-3-1.
  • Page 20 2-5. Self-Test 2-5-1. Overview 2-5-1-1. Self-Test details 2-5-1-2. Waveform of safety outputs 2-6. External Test 2-6-1. Overview 2-6-2. Factory Default Setting 2-6-3. Setting with Intelligent Tap 2-6-4. Setting with SD Manager 3 2-7. Lockout Reset 2-8. Interlock 2-8-1. Over view 2-8-2.
  • Page 21 2-13-3-2. Installation Example of Exit-Only Muting Mode 2-13-4.Position Detection Muting Mode 2-13-4-1. Overview 2-13-4-2. Installation Example of Position Detection Muting Mode 2-13-5.Dynamic Muting 2-13-6.Factory Default Setting 2-13-7.Setting with Intelligent Tap 2-13-8.Setting with SD Manager 3 2-14. Override 2-14-1.Overview 2-14-2.Override at Normal Operation 2-14-3.Override upon Startup 2-14-4.Setting with Intelligent Tap 2-14-5.Setting with SD Manager 3...
  • Page 22 2-21. Response Time Adjustment 2-21-1.Overview 2-21-2.Factory Default Setting 2-21-3.Setting with Intelligent Tap 2-21-4.Setting with SD Manager 3 2-22. Area Beam Indicator (ABI) 2-22-1.Overview 2-22-2.Factory Default Setting 2-22-3.Setting Change using Intelligent Tap 2-22-4.Setting Change using SD Manager 3 2-23. Designated Beam Output 2-23-1.Overview 2-23-2.Factory Default Setting 2-23-3.Setting with Intelligent Tap...
  • Page 23 2-28-4.Setting Change using SD Manager 3 2-29. Setting Recovery 2-30. Backup/Restoration 2-30-1.Overview 2-31. IO-Link Chapter3 Setting with Intelligent Tap 3-1. List of Functions Configurable by Intelligent Tap and Initial Setup Method 3-1-1. Functions Configurable by Intelligent Tap 3-1-2. Initial Setup Method after Purchase 3-2.
  • Page 24 4-1-3-1. Connection Patterns of F3SG-SR, Intelligent Tap, and Each Device 4-1-3-2. Connection Procedure When Using USB Connector 4-1-3-3. Connection Procedure When Using Bluetooth® Communication Unit (F39-SGBT) 4-1-4. SETTING State of F3SG-SR with SD Manager 3 Connected 4-2. Basic Operation of SD Manager 3 4-2-1.
  • Page 25 4-3-2-4. External Test Input 4-3-3. Auxiliary Output/Lamp Setting 4-3-3-1. Auxiliary Output 4-3-3-2. Designated Beam Output 4-3-3-3. Area Beam Indicator (ABI) 4-3-4. Safety Function Setting 4-3-4-1. Fixed Blanking 4-3-4-2. Floating Blanking 4-3-4-3. Muting/Override 4-3-4-4. Pre-Reset 4-3-4-5. Reduced Resolution 4-3-4-6. Warning Zone 4-3-4-7.
  • Page 26 4-5-5-2. Status Monitoring Information 4-5-5-3. Maintenance Information Chapter5 Wiring and Installation 5-1. Installation Considerations 5-1-1. Detection Zone and Approach 5-1-2. Safety Distance 5-1-2-1. Safety Distance Formulas according to ISO 13855/EN ISO 13855 5-1-2-2. Safety Distance Formulas according to ANSI B11.19 5-1-3.
  • Page 27 5-3-4-3. Mounting with Adjustable Top/Bottom Brackets (F3SJ, F3SN Adapter) (F39-LSGTB-SJ) and Side-Mount Brackets (Intermediate Brackets) (F39-LSGF) 5-3-4-4. Mounting with Adjustable Top/Bottom Brackets (F3SJ, F3SN Adapter) (F39-LSGTB-SJ) and Adjustable Side-Mount Brackets (Intermediate Brackets) (F39-LSGA) 5-3-5. Beam Alignment Procedure 5-4. Wiring 5-4-1. Wiring Precautions 5-4-2.
  • Page 28 6-2-1-11. Double Break with EDM 6-2-2. Muting System Wiring Examples 6-2-2-1. Standard Muting Mode/Exit-Only Muting Mode 6-2-2-2. Standard Muting Mode/Exit-Only Muting Mode with Y-Joint Plug 6-2-2-3. Standard Muting Mode/Exit-Only Muting Mode with Intelligent Tap 6-2-2-4. Standard Muting Mode/Exit-Only Muting Mode with Reset Switch Connector 6-3.

  • Page 29: Chapter1 Overview And Specifications

    Chapter 1 Overview and Specifications 1-1. What is Included 1-2. System Components 1-3. List of Key Features 1-3-1. Model Overview 1-3-2. List of Key Features 1-4. LED Indicators on F3SG-SR 1-5. Ratings and Specifications 1-5-1. F3SG-SR Series 1-5-2. Intelligent Tap 1-5-3.

  • Page 30: What Is Included

    Overview and Specifications 1-1. What is Included Before use, confirm that the items below are included with the product. If you find that an item is missing, please contact your Omron representative. F3SG-SR series • Emitter  1 • Receiver  1 •...

  • Page 31: System Components

    Overview and Specifications 1-2. System Components This section describes the system components and part names of the F3SG-SR system.  F3SG-SR series Beam center-line mark Marking on the side (Emitter) Marking on the side (Receiver) Beam Emitter “RECEIVER” mark “EMITTER” mark Indicator Receiver Functional earth terminal on backside...
  • Page 32 Overview and Specifications Appearance Model name Description Emitter and receiver F3SG-4SR--- Select a model name based on the required protective height and ESPE type. The model name can be understood as follows: F3SG-†SR†††††-††-†-† 1. ESPE type (4: Type 4 or 2: Type 2)* 2.

  • Page 33: List Of Key Features

    Overview and Specifications 1-3. List of Key Features 1-3-1. Model Overview The F3SG-SR series is a safety light curtain intended to be used for humans protection.  F3SG-SR Series The F3SG-SR series has two sub-series, F3SG-SRA and F3SG-SRB. Both are safety light curtains comprising an emitter and a receiver.
  • Page 34 Overview and Specifications <Backup> <Restoration> F3SG-SR settings are backed up Settings saved in Intelligent Tap to Intelligent Tap are restored to F3SG-SR <Plug and Work> Settings backed up before F3SG-SR faults are taken over to replaced F3SG-SR <Copy and Paste> Settings backed up in Intelligent Tap are restored to multiple F3SG-SR's F3SG-SR...

  • Page 35: List Of Key Features

    Overview and Specifications 1-3-2. List of Key Features The F3SG-SR has the following features. Some of the features are available or configurable by the Intelligent Tap (F39-SGIT-IL3) or the SD Manager 3 (PC configuration tool). Sensor status monitoring is available by the SD Manager 3 Mobile APP, which is the configuration tool for smartphones or tablets.

  • Page 36: Led Indicators On F3Sg-Sr

    Overview and Specifications 1-4. LED Indicators on F3SG-SR  F3SG-SR Series <Emitter> F3SG-†SR†††††-14 F3SG-†SR†††††-25/-45/-85 <Receiver> F3SG-†SR†††††-14 F3SG-†SR†††††-25/-45/-85 Shown below are indication statuses of the LED indicators on the F3SG-SR when you purchased. F3SG-SR User’s Manual...
  • Page 37 Overview and Specifications  Emitter (F3SG-SR) F3SG- F3SG- Location Indicator Name Color Illuminated Blinking Green Code A is selected Orange Code B is selected Automatic interference Scan code prevention by wired CODE synchronization being performed LOCKOUT state. The LOCKOUT state. The indicator is indicator is illuminated in illuminated in the emitter of a sensor the emitter of another...
  • Page 38 Overview and Specifications  Receiver (F3SG-SR) F3SG- F3SG- Location Indicator Name Color Illuminated Blinking Green Code A is selected Orange Code B is selected Automatic interference Scan code prevention by wired CODE synchronization being performed LOCKOUT state. The LOCKOUT state. The indicator is indicator is illuminated in illuminated in the receiver of a sensor the receiver of another...
  • Page 39 Overview and Specifications F3SG- F3SG- Location Indicator Name Color Illuminated Blinking The target beams of the MUTING or OVERRIDE state. In the ABI are unblocked and MUTING state, only the ABI Green the safety outputs are indicators in the muting zone are turned ON blinking.

  • Page 40: Ratings And Specifications

    Overview and Specifications 1-5. Ratings and Specifications Extension of the cable must be within a specified length. If it isn't, safety functions may not work properly, resulting in danger. 1-5-1. F3SG-SR Series The  in the model names indicate the protective heights in millimeters. F3SG-SRA-14 F3SG-SRA-25 F3SG-SRA-45...
  • Page 41 Overview and Specifications F3SG-SRA-14 F3SG-SRA-25 F3SG-SRA-45 F3SG-SRA-85 Model F3SG-SRB-14 F3SG-SRB-25 F3SG-SRB-45 F3SG-SRB-85 ×8 Slow ON to Optical Optical Optical synchronization: 64 ms mode *2 synchronization: synchronization: Wired synchronization: 80 ms 64 to 144 ms 64 to 104 ms Wired Wired synchronization: synchronization: 80 to 168 ms...
  • Page 42 Overview and Specifications F3SG-SRA-14 F3SG-SRA-25 F3SG-SRA-45 F3SG-SRA-85 Model F3SG-SRB-14 F3SG-SRB-25 F3SG-SRB-45 F3SG-SRB-85 Input voltage TEST Light emission stops when connected to 24 VDC ON voltage: Vs-3 V to Vs (short circuit current: approx. 5.0 mA) * OFF voltage: 0 V to 1/2 Vs, or open (short circuit current: approx. 6.0 mA) * Light emission stops when connected to 0 V ON voltage: 0 to 3 V (short circuit current: approx.
  • Page 43 Overview and Specifications F3SG-SRA-14 F3SG-SRA-25 F3SG-SRA-45 F3SG-SRA-85 Model F3SG-SRB-14 F3SG-SRB-25 F3SG-SRB-45 F3SG-SRB-85 Environmental Ambient Operating -30 to 55 °C (non-icing) temperature Storage -30 to 70 °C Ambient Operating 35% to 85% (non-condensing) humidity Storage 35% to 95% Ambient illuminance Incandescent lamp: 3,000 Ix max. on receiver surface Sunlight: 10,000 Ix max.
  • Page 44 Overview and Specifications F3SG-SRA-14 F3SG-SRA-25 F3SG-SRA-45 F3SG-SRA-85 Model F3SG-SRB-14 F3SG-SRB-25 F3SG-SRB-45 F3SG-SRB-85 Connections Cable See the section following this table for the restrictions on cable extension. extension Root cable In optical synchronization: 100 m max* between power supply and emitter and between power supply and receiver In wired synchronization: 100 m max* between power supply and emitter, between power supply and receiver, and between emitter and receiver...
  • Page 45 Overview and Specifications  Restrictions on cable extension The cable extension must satisfy all the following conditions. <Intellingent Tap not used> - Wired synchronization Maximum extionsion length Emitter (1) to (4): 10 m each * (5) to (6): 100 m each Power supply Receiver...
  • Page 46 Overview and Specifications - Optical synchronization (8)*2 Power IO-Link Emitter supply master Power Receiver supply Maximum cable extension (Load condition: Safety outputs 1 and 2: 60mA, Auxiliary output : 60 mA) Sensor F3SG-SRA *1 *3 F3SG-SRB *1 *3 Cascading Single 2-segment *4 3-segment *4 Single...

  • Page 47: Intelligent Tap

    Overview and Specifications 1-5-2. Intelligent Tap Model F39-SGIT-IL3 Applicable sensor F3SG-SR Series Performance Response time Output ON to OFF and OFF to ON: 44 ms max. each * *The response time is the time interval between the changes of the states of the sensor OSSD's and the DO (pin 2).

  • Page 48: Bluetooth® Communication Unit

    Overview and Specifications Model F39-SGIT-IL3 Connections To sensors, control box and IO- M12 connectors: 8-pin (CN1: receiver and CN2: control box) and 5-pin (CN3: IO-Link Link and CN4: emitter), IP67 and IP67G (JIS C 0920 Annex 1) rated when mated. The F3SG-SR meets the degree of protection when the root cable of the F3SG-SR is correctly connected with the F3SG-SR.

  • Page 49: List Of Models

    Overview and Specifications 1-6. List of Models 1-6-1. List of Models and Response Times 1-6-1-1. F3SG-SR  Finger protection (Detection capability: 14-mm dia.) Response time Response time (Wired (Optical synchronization) synchronization) Protective [ms] Number Model height [ms] of beams [mm] OFF (not ON to OFF to...
  • Page 50 Overview and Specifications  Hand protection (Detection capability: 25-mm dia.) Response time Response time (Wired (Optical synchronization) synchronization) Protective [ms] Number Model height [ms] of beams [mm] OFF (not ON to OFF to ON to (synchronized) synchronized) to ON to ON F3SG-4SR0160-25 F3SG-4SR0200-25-F F3SG-4SR0240-25...
  • Page 51 Overview and Specifications  Arm/leg protection (Detection capability: 45-mm dia.) Response time Response time (Wired (Optical synchronization) synchronization) Protective [ms] Number Model height [ms] of beams [mm] OFF (not ON to OFF to ON to (synchronized) synchronized) to ON to ON F3SG-4SR0240-45 F3SG-4SR0400-45 F3SG-4SR0560-45...

  • Page 52: List Of Models, Current Consumption And Weight

    Overview and Specifications 1-6-2. List of Models, Current Consumption and Weight 1-6-2-1. F3SG-SR  Finger protection (Detection capability: 14-mm dia.) Current consumption [mA] Weight [kg] Number of Protective Model height [mm] beams Emitter Receiver Gross F3SG-4SRA0160-14 F3SG-SRB0160-14 F3SG-4SRA0200-14-F F3SG-4SRB0200-14-F F3SG-4SRA0240-14 F3SG-SRB0240-14 F3SG-4SRA0280-14-F F3SG-4SRB0280-14-F...
  • Page 53 Overview and Specifications Current consumption [mA] Weight [kg] Number of Protective Model height [mm] beams Emitter Receiver Gross F3SG-4SRA1600-14 1600 F3SG-SRB1600-14 1600 F3SG-4SRA1800-14 1800 F3SG-SRB1800-14 1800 F3SG-4SRA2000-14 2000 F3SG-SRB2000-14 2000 Note 1. The net weight is the weight of an emitter and a receiver. Note 2.
  • Page 54 Overview and Specifications Current consumption [mA] Weight [kg] Number of Protective Model height [mm] beams Emitter Receiver Gross F3SG-4SRA0960-25 F3SG-SRB0960-25 F3SG-4SRA1000-25-F 1000 F3SG-4SRB1000-25-F 1000 F3SG-4SRA1040-25 1040 F3SG-SRB1040-25 1040 F3SG-4SRA1120-25 1120 F3SG-SRB1120-25 1120 F3SG-4SRA1200-25 1200 F3SG-SRB1200-25 1200 F3SG-4SRA1280-25 1280 F3SG-SRB1280-25 1280 F3SG-4SRA1360-25 1360 F3SG-SRB1360-25...
  • Page 55 Overview and Specifications  Arm/leg protection (Detection capability: 45-mm dia.) Current consumption [mA] Weight [kg] Number of Protective Model beams height [mm] Emitter Receiver Gross F3SG-4SRA0240-45 F3SG-SRB0240-45 F3SG-4SRA0400-45 F3SG-SRB0400-45 F3SG-4SRA0560-45 F3SG-SRB0560-45 F3SG-4SRA0720-45 F3SG-SRB0720-45 F3SG-4SRA0880-45 F3SG-SRB0880-45 F3SG-4SRA1200-45 1200 F3SG-SRB1200-45 1200 F3SG-4SRA1520-45 1520 F3SG-SRB1520-45 1520...

  • Page 56: Calculation Of Response Time Of Cascaded Segments

    Overview and Specifications 1-6-3. Calculation of Response Time of Cascaded Segments F3SG-SRA F3SG-PG-A/-L F3SG-SRB F3SG-PG-C The F3SG-SR can be used in cascade connection. In cascade connection, a response time is determined by the total number of beams. If the total number of beams of all F3SG-SR's in a cascade connection is 12 or less, its response time is 7 ms (Code A)/8 ms (Code B) when the Optical Synchronization is activated and 9 ms or less when the Wired Synchronization is activated.

  • Page 57: Chapter2 System Operation And Functions

    Chapter 2 System Operation and Functions 2-1. Combination of Functions 2-2. Operating States 2-3. Mutual Interference Prevention 2-4. PNP/NPN Selection 2-5. Self-Test 2-6. External Test 2-7. Lockout Reset 2-8. Interlock 2-9. Pre-Reset 2-10. PSDI 2-11. External Device Monitoring (EDM) 2-12. Auxiliary Output 2-13.
  • Page 58 System Operation and Functions 2-28. Instantaneous Block Detection 2-29. Setting Recovery 2-30. Backup/Restoration 2-31. IO-Link F3SG-SR User’s Manual...

  • Page 59: Combination Of Functions

    System Operation and Functions The F3SG-SR must be installed, configured, and incorporated into a machine control system by a sufficiently trained and qualified person. An unqualified person may not be able to perform these operations properly, which may cause a person to go undetected, resulting in serious injury. Make sure the Responsible Person test the operation of the F3SG-SR after setting with the SD Manager 3 to verify that the F3SG-SR operates as intended.
  • Page 60 System Operation and Functions *2. When the Fixed Blanking and Floating Blanking are selected, the top or bottom beam must be included in the Fixed Blanking zone, as shown in the left figure below. It is not allowed to set the Fixed Blanking zone not to cover the top or bottom beam, as shown in the right figure below.

  • Page 61: Operating States

    System Operation and Functions 2-2. Operating States The following operating states exist for the F3SG-SR and Intelligent Tap. 2-2-1. Operating States of F3SG-SR and Intelligent Tap  MACHINE RUN State The two safety outputs are in the ON state and the green OSSD indicator on the receiver is illuminated. The protected machine is allowed to operate.

  • Page 62: Operating States Of Intelligent Tap

    System Operation and Functions  SETTING State The two safety outputs are in the OFF state. The yellow TEST, green LONG and green CODE indicators on the emitter and the green CFG and green PNP and green CODE indicators on the receiver are blinking.

  • Page 63: Mutual Interference Prevention

    System Operation and Functions 2-3. Mutual Interference Prevention Make sure the Responsible Person tests the operation of the F3SG-SR after setting with the End Cap to verify that the F3SG-SR operates as intended. Make sure to stop the machine until the test is complete.
  • Page 64 System Operation and Functions Conditions to establish synchronization Conditions to fail synchronization Upper Upper Upper Upper Upper Upper Upper Upper Upper Upper Lower Lower Lower Lower Lower Lower Lower Lower Lower Lower  Response time of “OFF (Synchronized)  ON” and “OFF (Not synchronized)  ON” Response time of “OFF (Synchronized) ...
  • Page 65 System Operation and Functions  Setting with End Cap Scan code can be set as code A or B by changing the termination cap. The termination cap for functional setting is attached on the TOP side. To change the scan code, replace the terminal cap before installing F3SG-SR.

  • Page 66: Wired Synchronization

    System Operation and Functions 2-3-1-2. Wired Synchronization  F3SG-SRA  F3SG-SRB  Overview Synchronization is required for between an emitter and a receiver for normal operation of the F3SG- SR. The Wired Synchronization for F3SG-SR is realized by wired communication between an emitter and a receiver.

  • Page 67: Pnp/Npn Selection

    System Operation and Functions 2-4. PNP/NPN Selection  F3SG-SRA  F3SG-SRB 2-4-1. Overview The F3SG-SR has the PNP/NPN Selection function for the user to select the polarity of the inputs and outputs between PNP and NPN by changing the wiring. When the F3SG-SR system is set to PNP, the PNP indicator is illuminated in green.

  • Page 68: Self-Test

    System Operation and Functions 2-5. Self-Test  F3SG-SRA  F3SG-SRB 2-5-1. Overview The F3SG-SR performs the Self-Test when power is turned ON (within 3 s) to check for errors. Also, it regularly performs the Self-Test (within a response time) while operating. This function cannot be cancelled.

  • Page 69: Waveform Of Safety Outputs

    System Operation and Functions 2-5-1-2. Waveform of safety outputs When the safety outputs are in the ON state, they are cyclically turned OFF as shown below to test the output circuit. When this OFF signal is fed back, the output circuit is diagnosed as normal. If the output signal does not include an OFF pulse signal due to short-circuit, etc, the receiver diagnoses a failure in the output circuit or wiring, and it enters the LOCKOUT state.

  • Page 70: External Test

    System Operation and Functions 2-6. External Test  F3SG-SRA  F3SG-SRB 2-6-1. Overview This function stops the emission using an external signal. It can be used to verify that a safety system should properly stop (safety outputs turn OFF) when F3SG-SR is blocked. To stop the emission, apply the following voltage to the emitter's TEST line.

  • Page 71: Factory Default Setting

    System Operation and Functions 2-6-2. Factory Default Setting External Test Signal Inverted is disabled. The emission stop condition can be selected by setting if enabling or disabling the external test input inversion to the PNP/NPN selection. Refer to the table below.

  • Page 72: Lockout Reset

    System Operation and Functions 2-7. Lockout Reset  F3SG-SRA  F3SG-SRB When the cause of the LOCKOUT state is removed, you can release the LOCKOUT state of the F3SG-SR by using either of the following methods. • Cycle the power back ON •...

  • Page 73: Interlock

    System Operation and Functions 2-8. Interlock Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor's detection zone. If access to the hazardous part by reaching over the detection zone of a vertically mounted F3SG-SR cannot be excluded, the height of the detection zone and the safety distance shall be determined in consideration of such a risk.
  • Page 74 System Operation and Functions  Basic wiring diagram • Auto Reset mode 24V/0V (Brown) 24V/0V (Brown) +24 VDC RESET/EDM (Yellow) RESET/EDM (Yellow) F3SG-SR F3SG-SR receiver receiver +24 VDC 0V/24V (Blue) 0V/24V (Blue) • Manual Reset mode 24V/0V (Brown) 24V/0V (Brown) +24 VDC F3SG-SR F3SG-SR...

  • Page 75: Factory Default Setting

    System Operation and Functions 2-8-2. Factory Default Setting The start interlock and restart interlock are disabled, so the sensor operates as the auto reset mode. 2-8-3. Setting with Intelligent Tap Auto reset or manual reset can be configured using Positions 4 and 5 of the DIP Switch on the Intelligent Tap.

  • Page 76: Pre-Reset

    System Operation and Functions 2-9. Pre-Reset Install the pre-reset switch always in the hazardous zone and where it cannot be activated from outside the hazardous zone.  F3SG-SRA  F3SG-SRB 2-9-1. Overview An operator may enter and work in the hazardous zone for maintenance. Under such a circumstance, another operator may press the reset switch to restart the machine without recognizing the operator working in the hazardous zone, posing a danger.

  • Page 77: Factory Default Setting

    System Operation and Functions  Basic wiring diagram • Pre-Reset mode 24V/0V (Brown) 24V/0V (Brown) +24 VDC PRE-RESET (Gray) PRE-RESET (Gray) F3SG-SR F3SG-SR receiver receiver RESET/EDM (Yellow) RESET/EDM (Yellow) +24 VDC 0V/24V (Blue) 0V/24V (Blue) S1: Pre-reset switch S2: Lockout or interlock reset switch The table below shows the relation between the ON/OFF states and external lines.

  • Page 78: Setting With Intelligent Tap

    System Operation and Functions 2-9-3. Setting with Intelligent Tap Configuring the Positions 4 and 5 of the DIP Switch on the Intelligent Tap as Pre-Reset enables the Pre-Reset mode. Refer to 3-4. LED Indicators on Intelligent Tap for more information. When the Pre-Reset mode is configured, the function is activated with the following conditions: •...

  • Page 79: Psdi

    System Operation and Functions 2-10. PSDI To use the F3SG-SR in PSDI mode (initiation of cyclic operation by a presence sensing device), you must configure an appropriate circuit between the F3SG-SR and the machine. For details about PSDI, refer to OSHA 1910.217, IEC 61496-1, and other relevant standards and regulations.
  • Page 80 System Operation and Functions  Basic wiring diagram 24V/0V (Brown) 24V/0V (Brown) DC24V PSDI input (gray) PSDI input (gray) F3SG-SR F3SG-SR receiver receiver Reset input/external relay monitor input (yellow) Reset input/external relay monitor input (yellow) +24 VDC 0V/24V (Blue) 0V/24V (Blue) S1: Reset switch S2: Press position confirmation switch The table below shows the relation between the ON/OFF state and external connection.

  • Page 81: 2-10-2.Factory Default Setting

    System Operation and Functions x Double Break Reset switch (S1) Press position switch (S3) Dummy Feeding Removing Feeding Unintended Dummy Dummy break parts parts parts break break * break * Beam state Unblocked Blocked OSSD min. min. min. min. 以上 min. min. min. min.

  • Page 82: External Device Monitoring (Edm)

    System Operation and Functions 2-11. External Device Monitoring (EDM)  F3SG-SRA  F3SG-SRB 2-11-1. Overview This function monitors if external relays (or contactors) operate normally to detect malfunctions, such as welding, in the external relays. When the NC contact of the external relays is open before the safety outputs switch from OFF to ON, the safety outputs remain in the OFF state.

  • Page 83: 2-11-2.Factory Default Setting

    System Operation and Functions  Timing chart Unblocked Beam state Blocked Lockout OSSD T1 max. T1: Allowable delay time. This parameter can be set by 0.1 s in a range of 0.1 to 4.0 s. 2-11-2. Factory Default Setting The EDM function is disabled. 2-11-3.

  • Page 84: 2-11-4.Setting With Sd Manager

    System Operation and Functions 2-11-4. Setting with SD Manager 3 The user can make changes to the settings of this function by the SD Manager 3. Initial value Function Configurable value or numerical range Muting function enabled* Muting function disabled* Disable Disable Enable/Disable...

  • Page 85: Auxiliary Output

    System Operation and Functions 2-12. Auxiliary Output Do not use the output signal of the auxiliary output for safety applications. Failure to do so may result in serious injury when the F3SG-SR fails.  F3SG-SRA  F3SG-SRB 2-12-1. Overview The Auxiliary Output is used to monitor the status of F3SG-SR. This output can be connected to a device such as an indication lamp, PLC, etc.

  • Page 86: 2-12-2.Factory Default Setting

    System Operation and Functions 2-12-2. Factory Default Setting It is configured to the inverted signal of the safety outputs. Unblocked Beam state Blocked Toff OSSD Ton: OFF to ON response time Toff: ON to OFF response time 2-12-3. Setting with Intelligent Tap The user cannot make any changes to the settings of this function by the DIP Switch on the Intelligent Tap.

  • Page 87: 2-12-4.Setting With Sd Manager

    System Operation and Functions 2-12-4. Setting with SD Manager 3 The user can make changes to the settings of this function by the SD Manager 3. Initial value Configurable value or numerical Function range Muting enabled * Muting disabled Output operation mode Safety output information Safety output information Inverted signal output...
  • Page 88 System Operation and Functions Information (Output operation mode) assigned to auxiliary output Description Information Name (Auxiliary output is turned ON under the following condition) Safety output information When the safety outputs are in the ON state Interlock information Under the INTERLOCK state Lockout information Under the LOCKOUT state Excess power-on time...

  • Page 89: Muting

    System Operation and Functions 2-13. Muting The Muting and Override functions disable the safety functions of the device. Especially setting the Muting Time Limit parameter to infinite may cause the safety functions to be disabled for a long time. Install the F3SG-SR, muting sensor and physical barrier and configure time settings for Muting and Override so that an operator should not enter hazardous zone when the Muting and Override are active.
  • Page 90 F3SG-SR. You can use a photoelectric sensor of through-beam type or reflective type proximity switch, or limit switch. (Recommended: OMRON E3Z series, E2E series (3-wire type), D4N series) Use a 3-wire type transistor output, which is the same as the output type of the F3SG-SR, or NO type contact.

  • Page 91: 2-13-2.Standard Muting Mode

    System Operation and Functions <Muting zone range> You can specify a detection zone to be muted within the detection zone of the F3SG-SR. Muting zone range Description Full zone muted Full area of the detection zone is muted. (factory default setting) This allows the safety function to be disabled in the full detection zone.
  • Page 92 System Operation and Functions  End conditions If either of the following conditions is satisfied, the MUTING state is released. • The muting input A or B turns OFF for the maximum allowable muting signal interruption of T3 (at least 0.1 s: configurable) or longer. •...
  • Page 93 System Operation and Functions  Basic wiring diagram 24V/0V (Brown) 24V/0V (Brown) +24 VDC MUTE B/ MUTE B/ F3SG-SR F3SG-SR COM(-) (Pink) COM(-) (Pink) receiver receiver MUTE A/PRE-RESET/PSDI/COM(+) MUTE A/PRE-RESET/PSDI/COM(+) (Gray) (Gray) +24 VDC 0V/24V (Blue) 0V/24V (Blue) S1, S2: Muting sensor ...

  • Page 94: Installation Example 1 Of Standard Muting Mode (Using Two Muting Sensors)

    System Operation and Functions 2-13-2-2. Installation Example 1 of Standard Muting Mode (Using Two Muting Sensors) This is an example of two retro-reflective type photoelectric sensors used as muting sensors installed in a cross pattern. Use two sensors when the length L of the workpieces are not constant or are insufficient. Before a workpiece passes through Hazardous zone F3SG-SR...
  • Page 95 System Operation and Functions MUTING is maintained Hazardous zone Mirror F3SG-SR Workpiece Mirror The F3SG-SR is blocked but the safety function is disabled due to MUTING, and the OSSD 1 and 2 are turned ON. MUTING is released Hazardous zone F3SG-SR Mirror Workpiece...
  • Page 96 System Operation and Functions This distance must prevent the MUTING state from being enabled by a person passing through the muting sensors. Also, install the F3SG-SR and muting sensors so that each workpiece passes through all muting sensors before the next workpiece arrives at the first muting sensor. ...
  • Page 97 System Operation and Functions  Installation Example 2 of Standard Muting Mode (Using Four Muting Sensors) This installation example uses four through-beam type photoelectric sensors as muting sensors. The use of four muting sensors is useful when the length of the workpieces is constant or longer, and the entrance and exit have enough space.
  • Page 98 System Operation and Functions MUTING is maintained Hazardous zone F3SG-SR Workpiece The muting sensors A1 and B1 are turned OFF but A2 and B2 are ON, so the MUTING state is still maintained. The OSSD 1 and 2 are turned ON. MUTING is released Hazardous zone F3SG-SR...
  • Page 99 System Operation and Functions To enable the MUTING state, D3 and d2 must satisfy formulas (3) and (4), respectively. This distance must prevent the MUTING state from being enabled by a person passing through the muting sensors. Also, install the F3SG-SR and muting sensors so that each workpiece passes through all muting sensors before the next workpiece arrives at the first muting sensor.
  • Page 100 System Operation and Functions  Timing chart T3 (0.1 s) max. Muting sensor A1 T1min to T1max T3 (0.1 s) max. Muting sensor B1 T3 (0.1 s) max. Muting sensor B2 T3 (0.1 s) max. Muting sensor A2 T2 max. 80 ms max.

  • Page 101: 2-13-3.Exit-Only Muting Mode

    System Operation and Functions • Reduce a distance between a workpiece and a muting sensor to prevent reflected light from a workpiece (2) Interference to a muting sensor from the F3SG-SR • Take distance (D) from a sensor causing the interference •...
  • Page 102 System Operation and Functions  End conditions If any of the following condition is satisfied, the MUTING state is released. • When a workpiece passes the muting sensor A or B and the exit-only muting delay time (4 s: Can be changed) passes.

  • Page 103: Installation Example Of Exit-Only Muting Mode

    System Operation and Functions  Basic wiring diagram 24V/0V (Brown) 24V/0V (Brown) +24 VDC MUTE B/ MUTE B/ F3SG-SR F3SG-SR COM(-) (Pink) COM(-) (Pink) receiver receiver MUTE A/PRE-RESET/PSDI/COM(+) MUTE A/PRE-RESET/PSDI/COM(+) (Gray) (Gray) +24 VDC 0V/24V (Blue) 0V/24V (Blue) S1, S2: Muting sensor 2-13-3-2.
  • Page 104 System Operation and Functions Muting state is maintained (Muting sensor A1: OFF) Hazardous zone A1 B1 F3SG-SR Workpiece The workpiece has completely passed the muting sensor A1 and the sensor is now in the OFF state. In the Standard Muting mode, the Muting state is released here. In the Exit-Only Muting mode, the F3SG- SR's safety function is disabled for the exit-only muting delay time: T5.
  • Page 105 System Operation and Functions The values of T1 and T1 can be changed by the SD Manager 3. Time t2 [ s ] for a workpiece to pass the F3SG-SR’s detection zone after passing the muting sensor A1 t2 = d2 / VEquation (3)d2 [ m ] : Distance between muting sensor A1 and F3SG-SR V [ m/s ] : Approach speed of a workpiece Time t2 in Equation (3) must satisfy following condition: t2 <...

  • Page 106: 2-13-4.Position Detection Muting Mode

    System Operation and Functions 2-13-4. Position Detection Muting Mode 2-13-4-1. Overview The MUTING state is enabled when the muting input A turns ON from the OFF state and the muting input B turns OFF from the ON state within the muting input time limit value T1max, measured by a limit switch, etc.
  • Page 107 System Operation and Functions  Timing chart T3 (0.1 s) max. Muting input A (Limit switch1) T1max. T3 (0.1 s) max. Muting input B (Limit switch2) 80 ms max. * Enabled MUTING state Disabled T2 max. Orange Green ON Green blinking blinking Orange ABI indicator...

  • Page 108: Installation Example Of Position Detection Muting Mode

    System Operation and Functions 2-13-4-2. Installation Example of Position Detection Muting Mode Shown below is an installation example of the Position Detection Muting mode. This is an application that places a workpiece on a machine’s turntable surrounded by guard fence. When hazardous part of the machine is on the opposite side of a human body, the safety function of the F3SG-SR can be disabled so that an operator should be able to place a workpiece on the turntable.
  • Page 109 System Operation and Functions F3SG-SR Guard fence During muting Limit switch1 Limit switch 2 (NO Contact) (NC Contact) ON: To muting input A 24 V Input time difference between muting inputs A and B must be T1max or less (initial setting is 4 s) ON ->...

  • Page 110: 2-13-5.Dynamic Muting

    System Operation and Functions 2-13-5. Dynamic Muting The Dynamic Muting function can configure a new muting zone while the MUTING state is enabled, based on a result measuring a workpiece height for a certain period of time. This materializes the safer Muting function with a limited muting zone adjusted according to a workpiece height.

  • Page 111: 2-13-6.Factory Default Setting

    System Operation and Functions  Dynamic muting allowable beam The dynamic muting allowable beam allows the muting zone measured by the Zone Measurement to be expanded by the number of additional beam(s) specified as allowable beam.  Timing chart Muting Input A Muting Input B Enabled MUTING state...
  • Page 112 System Operation and Functions Standard Muting mode Function Initial value Configurable value or numerical range Muting zone Bottom beam All beams any beam in 1-beam increments Top beam : Muting input time limit value (minimum) 0.1 s 0.1 to 3.9 s in 0.1-s increments : Muting input time limit value (maximum) 0.2 to 60 s in 0.1-s increments, or infinite T2: Muting time limit...

  • Page 113: Override

    System Operation and Functions 2-14. Override The Muting and Override functions disable the safety functions of the device. Especially setting the Muting Time Limit parameter to infinite may cause the safety functions to be disabled for a long time. Install the F3SG-SR, muting sensor and physical barrier and configure time settings for Muting and Override so that an operator should not enter hazardous zone when the Muting and Override are active.

  • Page 114: 2-14-2.Override At Normal Operation

    System Operation and Functions 2-14-2. Override at Normal Operation You can enable the Override function under the normal operation.  Override start conditions If all of the following conditions are satisfied, the OVERRIDE state is enabled. The OVERRIDE state can be enabled even when there is a muting error. 1.
  • Page 115 System Operation and Functions  Factory default setting Variable Variable name Value Description Override input time limit Maximum input time of override input. Override time limit 600 s The duration time of the Override function. The OVERRIDE state is cancelled if it continues for longer than this time limit. ...

  • Page 116: 2-14-3.Override Upon Startup

    System Operation and Functions 2-14-3. Override upon Startup You can enable the OVERRIDE state by entering a special sequence when the power is turned on. This function is dedicated to Exit-Only Muting mode. Under the Standard Muting mode or the Position Detection Muting mode, a workpiece can be ejected using the Override function under the normal operation as any of muting inputs always turns on even if the power is restarted while muting failed.

  • Page 117: 2-14-5.Setting With Sd Manager

    System Operation and Functions 2-14-5. Setting with SD Manager 3 The user can make changes to the settings of this function by the SD Manager 3. Function Initial value Configurable value or numerical range Override Enable Enable/Disable Override input time limit 0.2 to 5 s in 0.1-s increments Override time limit 600 s...

  • Page 118: Fixed Blanking

    System Operation and Functions 2-15. Fixed Blanking Install a protective structure to cover the whole blanked zone in order to prevent personnel approach to hazardous part of the machine through the blanked area. If allowable beams are designated for Fixed Blanking, detection capability gets larger near an object that blocks beams.
  • Page 119 System Operation and Functions  Fixed blanking monitoring function For safety reasons, the F3SG-SR transitions to LOCKOUT state* if part of a fixed blanking zone is unblocked. (Factory default setting.) In this case, power cycle or reset input enables the Fixed Blanking function again with the same setting as previous one.
  • Page 120 System Operation and Functions When a fixed blanking zone is configured by the Teach-in with the Push Switch or the Muting Input A, the fixed blanking zone and allowable beams are configured automatically depending on the position of blocked beams and the following conditions. •...
  • Page 121 System Operation and Functions • When beams are blocked within the range from [1 beam next to bottom beam] to [1 beam next to top beam] When beams are blocked within the range from [1 beam next to bottom beam] to [1 beam next to top beam], allowable beams are configured as follows.

  • Page 122: 2-15-2.Factory Default Setting

    System Operation and Functions  Constraint between fixed blanking zones More than one fixed blanking zone can be configured adjacently (Figures 1 and 2). But allowable beams cannot be set adjacently (Figure 3). You cannot overlap fixed blanking zones. (Figure 4) Upper Upper Fixed blanking zone 1...

  • Page 123: 2-15-3.Setting With Intelligent Tap

    System Operation and Functions 2-15-3. Setting with Intelligent Tap Fixed blanking can be configured using Positions 6 and 7 of the DIP Switch of the Intelligent Tap. The Fixed Blanking Monitoring function is configured as Lockout. Make sure the Position 2 of the DIP Switch is set at ON (DIP Switch Enabled) to activate the settings by the DIP Switch. Refer to Chapter 3 Setting with Intelligent Tap for more information on setting this function by the Intelligent Tap.

  • Page 124: Floating Blanking

    System Operation and Functions 2-16. Floating Blanking Detection capability gets larger when the Floating Blanking function is used. When this function is used, the safety distance calculation must be based on the increased detection capability for this function. Otherwise, the machine may not stop before a person reaches to the hazardous part, resulting in serious injury.
  • Page 125 System Operation and Functions  Temporarily disable monitoring by external wiring If Temporarily Disable Monitoring by Wiring is configured, the Floating Blanking Monitoring function can be temporarily disabled during operation by hard wiring of the muting input A and the muting input B of a receiver.
  • Page 126 System Operation and Functions  Number of allowable beams Number of beams in the floating blanking zone, that are not monitored by the Floating Blanking Monitoring function. When the Floating Blanking Monitoring function is enabled and the number of blocked beams becomes less than "the number of Floating beams - the number of allowable beam(s)", the F3SG-SR enters the LOCKOUT state.
  • Page 127 System Operation and Functions  Detection capability Detection capability for F3SG-SR differs based on the number of floating beams as shown below. Number of floating beams Number of blocked beams to Model Detection capability turn safety outputs OFF configured 14 mm 1 beam 1 beam 24 mm...

  • Page 128: 2-16-2.Factory Default Setting

    System Operation and Functions 2-16-2. Factory Default Setting The Floating Blanking is disabled. 2-16-3. Setting with Intelligent Tap Floating blanking can be configured using Positions 6 and 7 of the DIP Switch of the Intelligent Tap. The Floating Blanking Monitoring function is configured as Lockout. Make sure the Position 2 of the DIP Switch is set at ON (DIP Switch Enabled) to activate the settings by the DIP Switch.

  • Page 129: Reduced Resolution

    System Operation and Functions 2-17. Reduced Resolution Detection capability gets larger when the Reduced Resolution function is used. When this function is used, the safety distance calculation must be based on the increased detection capability for this function. Otherwise, the machine may not stop before a person reaches the hazardous part, resulting in serious injury.

  • Page 130: 2-17-2.Factory Default Setting

    System Operation and Functions  Detection capability Detection capability for the F3SG-SR differs based on the number of floating beams as shown below. Maximum diameter Number of blocked Number of blocked that does not turn off Model Detection capability beams to turn safety the safety outputs in beams configured outputs OFF...

  • Page 131: 2-17-4.Setting With Sd Manager

    System Operation and Functions 2-17-4. Setting with SD Manager 3 The user can make changes to the settings of this function by the SD Manager 3. Function name Initial value Configurable value or numerical range Reduced Resolution Disable Enable*/Disable Number of beams 1 to 3 beams in 1-beam increments *It is not possible to configure the Reduced Resolution function together with the Muting function.

  • Page 132: Warning Zone

    System Operation and Functions 2-18. Warning Zone When a warning zone is configured, you must attach labels that indicate a border between normal detection zone and warning zone. Otherwise, the machine may not stop before a person reaches to the hazardous part, resulting in serious injury. A warning zone must not be used for safety applications.
  • Page 133 System Operation and Functions You can specify beams to configure for warning zone. (Fig. 4& 5) Configuration cannot be executed for cases shown below. • All beams are configured as a warning zone (Fig. 7). • A warning zone is configured without including either the top end beam or bottom end beam. (Fig. 8) When it is configured for the F3SG-SR in cascade connection to have the detection zone, it is possible for the other F3SG-SR's to have the warning zone for the all beams.
  • Page 134 System Operation and Functions Warning Zone Warning Zone Detection Zone Detection Zone Upper 6 beams Lower 4 beams Upper Lower Upper Lower Fig. 4 Fig. 5 All beams are warning zone Upper Lower Lower Fig. 7 Detection Zone Warning Zone Detection Zone Primary sensor All beams are...

  • Page 135: 2-18-2.Factory Default Setting

    System Operation and Functions 2-18-2. Factory Default Setting Warning Zone is disabled. 2-18-3. Setting with Intelligent Tap The user cannot make any changes to the settings of this function by the Intelligent Tap. 2-18-4. Setting with SD Manager 3 The user can make changes to the settings of this function by the SD Manager 3. Function Initial value Configurable value or numerical range...

  • Page 136: Setting Zone Adjacency Conditions

    System Operation and Functions 2-19. Setting Zone Adjacency Conditions If any two functions of Muting, Fixed Blanking or Warning Zone functions of the F3SG-SR are used at the same time, the setting zones have limitations. This section describes the limitations for following points: 1.
  • Page 137 System Operation and Functions Warning zone Muting zone Muting zone Fixed blanking zone Fig. 1 Fig. 2 Even if a muting zone and a fixed blanking zone are configured as overlapped, Fixed Blanking Monitoring function is effective. F3SG-SR User’s Manual...

  • Page 138: Operating Range Selection

    System Operation and Functions 2-20. Operating Range Selection  F3SG-SRA  F3SG-SRB 2-20-1. Overview The Operating Range Selection function can change the operating range by changing emission light intensity. The following two modes in the table below are available for operating range. Operating range Mode 14 mm *...

  • Page 139: 2-20-2.Factory Default Setting

    System Operation and Functions 2-20-2. Factory Default Setting The Operating Range Selection is configured as Long Mode. The operating range for the long mode setting is from 0.3 to 20 m for F3SG-SR 25-mm/45-mm/85-mm detection capability model and from 0.3 m to 10 m for F3SG-SR 14-mm detection capability model.

  • Page 140: Response Time Adjustment

    System Operation and Functions 2-21. Response Time Adjustment To change the response time, calculate the safety distance based on the setting. Otherwise, the machine may not stop before a person reaches the hazardous part, resulting in serious injury.  F3SG-SRA ...

  • Page 141: Area Beam Indicator (Abi)

    System Operation and Functions 2-22. Area Beam Indicator (ABI)  F3SG-SRA F3SG-SRB 2-22-1. Overview The unblocked/blocked state of beams, internal state of the sensor, and the state of external wiring are displayed on the Area Beam Indicator (or ABI indicators) located on the beam face according to the setting below.

  • Page 142: 2-22-2.Factory Default Setting

    System Operation and Functions monitoring beams). One or two beams are selected automatically from the group as monitoring beams. Unblocked/blocked state of monitoring beam ABI indicator state Stable state Illuminated in orange Unstable state or blocked Illuminated in red When all monitoring beams reach stable state, all the the ABI indicators change indication at every second like green ->...
  • Page 143 System Operation and Functions Setting when selecting output information ABI pattern Function Initial value Configurable item Output operation mode Safety output information Inverted signal output Enabled Enabled/disabled Output pattern Solid-ON Solid-ON, ON 1 time, ON 2 times, and ON 3 times Orange Output operation mode Stable state information...

  • Page 144: Designated Beam Output

    System Operation and Functions 2-23. Designated Beam Output  F3SG-SRA  F3SG-SRB 2-23-1. Overview This function allows information on unblocked/blocked states of a given beam to be output. Example: • To turn Area Beam Indicator (ABI) ON when a specified beam of the F3SG-SR is blocked •...

  • Page 145: 2-23-4.Setting With Sd Manager

    System Operation and Functions 2-23-4. Setting with SD Manager 3 The user can make changes to the settings of this function by the SD Manager 3. Function Initial value Configurable value or numerical range Designated beam output Disable Enable/Disable Setting by Manual Manual/Teach-in Designated beam zone...

  • Page 146: Stable Light Threshold Adjustment

    System Operation and Functions 2-24. Stable Light Threshold Adjustment  F3SG-SRA  F3SG-SRB 2-24-1. Overview The threshold value to judge if the unblocked light quantity of a beam is stable or not can be changed. The threshold value to judge as unblocked is equal to 100%. The judging status of stable unblocking can be monitored by changing the threshold value according to the operating environment and assigning the stable unblocking information to the auxiliary output and the area beam indicator (ABI).

  • Page 147: Incident Light/Ambient Light

    System Operation and Functions 2-25. Incident Light/Ambient Light  F3SG-SRA  F3SG-SRB 2-25-1. Incident Light Level Information 2-25-1-1. Overview The user can use the SD Manager 3 or SD Manager Mobile APP to read incident light level of the F3SG-SR and view on a screen. This function allows beam adjustment while checking incident light level.

  • Page 148: Maintenance Information

    System Operation and Functions 2-26. Maintenance Information  F3SG-SRA  F3SG-SRB 2-26-1. Overview You can use the SD Manager 3 or SD Manager 3 Mobile APP to read the maintenance information of F3SG-SR to view on a PC screen. The Maintenance Information function indicates the following information: •...

  • Page 149: 2-26-4.Power-On Time

    System Operation and Functions 2-26-4. Power-ON Time The user can view the following information related to the power-on time of the F3SG-SR. The power- on time information is recorded in the F3SG-SR main unit every 15 minutes. This information is useful to better understand when to schedule of the F3SG-SR.

  • Page 150: 2-26-6.Muting Statistics Information

    System Operation and Functions The user can make changes to the settings by the SD Manager 3. Function Initial value Configurable value or numerical range Load switching frequency threshold 100,000 times in 1-time increment 100,000 to 4,000,000 times in 1-time increments/ Disable 2-26-6.

  • Page 151: Operating Status Monitoring

    System Operation and Functions 2-27. Operating Status Monitoring  F3SG-SRA  F3SG-SRB 2-27-1. Overview I/O information and the state of the F3SG-SR can be read out with the SD Manager 3. Refer to Chapter 4 Setting with SD Manager 3 for more information on using this function by the SD Manager 3 or SD Manager 3 Mobile APP.

  • Page 152: Instantaneous Block Detection

    System Operation and Functions 2-28. Instantaneous Block Detection  F3SG-SRA  F3SG-SRB 2-28-1. Overview When instantaneous blocking is detected, the beam number and occurrence time of the detection are recorded. You can use the SD Manager 3 to read the instantaneous block detection information of F3SG-SR to view on a PC screen.

  • Page 153: Setting Recovery

    System Operation and Functions 2-29. Setting Recovery  F3SG-SRA  F3SG-SRB You can use the SD Manager 3 to recover the F3SG-SR setting to the default factory setting. It is recommended that the Position 2 of the DIP Switch be set at OFF (DIP Switch Disabled). Refer to Chapter 4 Setting with SD Manager 3 for more information on setting this function by the SD Manager 3.

  • Page 154: Backup/Restoration

    System Operation and Functions 2-30. Backup/Restoration  F3SG-SRA  F3SG-SRB 2-30-1. Overview Implement restoration or copying of the settings of F3SG-SR using the Intelligent Tap.  Backup This is the function to save the configuration of F3SG-SR in the Intelligent Tap. ...

  • Page 155: Io-Link

    System Operation and Functions 2-31. IO-Link Do not use the output signal of the IO-Link output for safety applications. Failure to do so may result in serious injury when the F3SG-SR fails.  F3SG-SRA  F3SG-SRB By using the Intelligent Tap as an IO-Link device, sensor’s configuration and monitoring information can be provided via the IO-Link master.
  • Page 156 System Operation and Functions F3SG-SR User’s Manual...

  • Page 157: Chapter3 Setting With Intelligent Tap

    Chapter 3 Setting with Intelligent Tap 3-1. List of Functions Configurable by Intelligent Tap and Initial Setup Method 3-1-1. Functions Configurable by Intelligent Tap 3-1-2. Initial Setup Method after Purchase 3-2. Connection 3-3. Wiring 3-4. LED Indicators on Intelligent Tap 3-5.

  • Page 158: List Of Functions Configurable By Intelligent Tap And Initial Setup Method

    Setting with Intelligent Tap 3-1. List of Functions Configurable by Intelligent Tap and Initial Setup Method 3-1-1. Functions Configurable by Intelligent Tap The following functions are configurable by the DIP Switch on the Intelligent Tap (F39-SGIT-IL3). Function Page Interlock Pre-Reset External Device Monitoring (EDM) Fixed Blanking Floating Blanking...

  • Page 159: Connection

    Setting with Intelligent Tap 3-2. Connection Shown below is a connection example of the Intelligent Tap, F3SG-SR, PC and IO-Link Master. For other connection examples, refer to 4-1-3-1. Connection Patterns of F3SG-SR, Intelligent Tap, and Each Device. For IO-Link master details, see the manual of the IO-Link to connect. F3SG-SR F3SG-SR (Receiver)

  • Page 160: Wiring

    Setting with Intelligent Tap 3-3. Wiring <Internal wiring diagram> RESET/EDM Yellow RESET/EDM 24V/0V Brown +24V MUTE A/PRE-RESET/PSDI Gray COM(+) MUTE B Pink COM(-) Male Female OSSD 1 Black OSSD 1 OSSD 2 White OSSD 2 0V/24V Blue The wire colors are those of the F39-JGA-D to be connected to the CN2.

  • Page 161: Led Indicators On Intelligent Tap

    Setting with Intelligent Tap 3-4. LED Indicators on Intelligent Tap Shown below are indication statuses of LED indicators on the Intelligent Tap when you purchased. Location Indicator Name Color Illuminated Blinking Safety outputs of the F3SG-SR are The F3SG-SR is in the LOCKOUT in the ON state state.

  • Page 162: Dip Switch On Intelligent Tap

    Setting with Intelligent Tap 3-5. DIP Switch on Intelligent Tap Make sure the Responsible Person tests the operation of the F3SG-SR after setting with the DIP Switch on the F39-SGIT-IL3 to verify that the F3SG-SR operates as intended. Make sure to stop the machine until the test is complete.

  • Page 163: Backup/Restoration

    Setting with Intelligent Tap 3-6. Backup/Restoration 3-6-1. Description of Functions F3SG-SR series allow easier restoration or copy of F3SG-SR's settings with an Intelligent Tap.  Backup You can save the F3SG-SR's settings to an Intelligent Tap.  Restoration You can write the F3SG-SR's settings saved in an Intelligent Tap to the sensor. •...

  • Page 164: Performing Backup

    Setting with Intelligent Tap 3-6-2. Performing Backup When performing the Backup, make sure to set the DIP Switch Position 1 at OFF (Unlock) before turning on the power. If the DIP Switch Position 1 is at ON (Lock), the Restoration is performed, which may case the settings of the F3SG-SR to be overwritten and a person to go undetected, resulting in serious injury.
  • Page 165 Setting with Intelligent Tap If the Intelligent Tap is under the factory shipment status, the Backup will be automatically performed even if DIP Switch Position 1 is set at ON (Lock) as it has no backup data in it. Unlike the normal Backup, you do not have to operate the Push Switch nor restart the device after the end of the Backup.

  • Page 166: Performing Restoration

    Setting with Intelligent Tap 3-6-3. Performing Restoration When perforning the Restoration, make sure to set the DIP Switch Position 1 at ON (Lock) before turning on the power. If the DIP Switch Position 1 at OFF (Unlock), the Backup is performed, which may cause the settings of the Intelligent Tap to be overwritten and a person to go undetected, resulting in serious injury.
  • Page 167 Setting with Intelligent Tap Follow the flowchart below to perform the Restoration. Restoration Power OFF Activate settings by DIP Switch on Intelligent Tap? Set DIP Switch Position 1 on Intelligent Tap at ON (Lock), Position 2 at ON (DIP Switch Set DIP Switch Position 1on Enabled) and set Positions 3 to 8 Intelligent Tap at ON (Lock)
  • Page 168 Setting with Intelligent Tap If the sensor configuration (model and cascading) in the Intelligent Tap corresponds with that of the actual one, the Restoration is automatically performed.(1) If the sensor configurations differ only in the number of beams, you can forcibly perform the Restoration with the Push Switch.(2) If the sensor configuration of other than the number of beams is not the same, perform the Backup of the connected F3SG-SR and then perform the Restoration again.

  • Page 169: Various Usage Of Backup And Restoration

    Setting with Intelligent Tap 3-6-4. Various Usage of Backup and Restoration 3-6-4-1. Plug and Work If the F3SG-SR with the Intelligent Tap installed causes a fault, its settings can be reconfigured only by replacing with a new F3SG-SR of the same model and turning its power ON. 3-6-4-2.

  • Page 170: Teach-In (Fix Blanking / Floating Blanking)

    Setting with Intelligent Tap 3-7. Teach-in (Fix Blanking / Floating Blanking) Make sure the Responsible Person test the operation of the F3SG-SR after setting with the Teach-in to verify that the F3SG-SR operates as intended. Unintended settings may cause a person to go undetected, resulting in serious injury.
  • Page 171 Setting with Intelligent Tap (3) DIP Switch Setting Before powering the F3SG-SR, set the DIP Switch Position 1 at ON (Lock), Position 2 at ON (DIP Switch Enabled) and Position6 at ON and 7 at OFF (Fixed Blanking Enabled). And then power the F3SG-SR.
  • Page 172 Setting with Intelligent Tap *2 If the setting value is not an allowable one, the setting is invalid. The following cases are judged as invalid. •All beams have been configured as a Fixed Blanking zone (including allowable beams).(Fig. 1) •All beams except the beams at both ends have been configured as a Fixed Blanking zone. (Fig. 2) •End beams (synchronization beams) have been configured as a Fixed Blanking zone at the same time.
  • Page 173 Setting with Intelligent Tap  Others • When the Teach-in is performed with the all Fixed Blanking zone being unblocked, the Fixed Blanking is configured as Disabled. Teach-in is available under cascade connection as well. In such a case, use the Push Switch on the Intelligent Tap or the muting input A to perform Teach-in with the similar steps.

  • Page 174: Setting Floating Blanking By Teach-In

    Setting with Intelligent Tap 3-7-2. Setting Floating Blanking by Teach-in  Overview You can teach-in the settings of the Floating Blanking by interrupting with an object to monitor by the Floating Blanking. The Teach-in described in this chapter is performed with the Intelligent Tap connected to the F3SG-SR and using the Push Switch or the Muting Input A.
  • Page 175 Setting with Intelligent Tap (4) Transition to Teach-in Mode Press and hold the Push Switch (for 3 s or longer) or turn the muting input A ON (for 3 s or longer) to make the F3SG-SR transition to Teach-in mode. Upon transition the scan is started for the blocked location.
  • Page 176 Setting with Intelligent Tap *2 If the setting value is not an allowable one, the setting is invalid. The following cases are judged as invalid. • The number of blanked beams is configured as nine (9) or more. • The number of allowable beams is configured as three (3) or more. •...
  • Page 177 Setting with Intelligent Tap Secondary sensor Secondary sensor (Channel 2) (Channel 2) Blanked Beams Floating Blanking 4 beams Disabled Primary sensor Primary sensor (Channel 1) (Channel 1) Blanked Beams Blanked Beams 5 beams 5 beams F3SG-SR User’s Manual...

  • Page 178: Connection To Sd Manager

    Setting with Intelligent Tap 3-8. Connection to SD Manager 3 Follow the steps below to connect to the SD Manager 3. 1) To edit backup/restoration data in the Intelligent Tap i. Connect the Intelligent Tap and computer via a USB cable. Make sure that the DIP Switch Position 1 is set at ON (Lock) and DIP Switch Position 2 at OFF (DIP Switch Disabled).

  • Page 179: Io-Link

    The Intelligent Tap, as an IO-Link device, can send information of sensor's setup status and monitoring via the IO-Link master. Download an IO-Link Device Description file (IODD file) from the website. For details, refer to your local Omron website. 3-9-2. Communication Specifications Model...
  • Page 180 Setting with Intelligent Tap The table below lists the data size and descriptions of the process data items. Name Data size Description Power supply voltage 16 bits Power supply voltage value for Receiver being supplied. (VDC) Sequence error information 1 bit 1: Under muting sequence error state or interlock sequence error state.

  • Page 181: Service Data

    Setting with Intelligent Tap 3-9-4. Service Data Index Sub-Index Name Length Setting contents Vendor Name 64 bytes "OMRON Corporation" (17bytes) Vendor Text 64 bytes "OMRON Corporation" (17bytes) Product Name 64 bytes "F39-SGIT-IL3 " (30bytes) Product text 64 bytes "Intelligent Tap" (15bytes)
  • Page 182 Setting with Intelligent Tap Index Sub-Index Name Length Setting contents Supplier 17 bytes OMRON Corporation (Secondary 0 if SLC is not connected sensor 2 Product name 30 bytes F3SG-XXXX Receiver) 0 if SLC is not connected Serial Number 10 bytes...
  • Page 183 Setting with Intelligent Tap Index Sub-Index Name Length Setting contents Synchronization 1 byte 0: Optical sync. Scan code A method setting 1: Optical sync. Scan code B 2: Wired sync. 3: Reserved. External device 1 byte 1: Enable , 0: Disable monitor setting Interlock / Pre- 1 byte...
  • Page 184 Setting with Intelligent Tap Index Sub-Index Name Length Setting contents Error code 32 bytes Error code data is output in 8 bytes. (Primary (8 bytes In order from upper to lower sensor x 4) 1 byte: Error code Receiver) 4 bytes: Power-ON Time (1 count every 15 minutes) 3 bytes: Data for inquiry* Latest 4 records can be got.

  • Page 185: Chapter 4 Setting With Sd Manager 3

    Chapter 4 Setting with SD Manager 3 4-1. Overview and Specifications 4-1-1. Overview of Configuration Tool 4-1-2. System Environment 4-1-2-1. PC Environment 4-1-2-2. Smartphone/Tablet Environment 4-1-3. Connection Method to Use Configuration Tools 4-1-3-1. Connection Patterns of F3SG-SR, Intelligent Tap, and Each Device 4-1-3-2.
  • Page 186 Setting with SD Manager 3 4-2-5-2. Logging Out 4-2-6. Password Protection 4-2-6-1. Access Restriction 4-2-6-2. Changing Password 4-2-6-3. Forgot the Password? 4-2-6-4. Confirming Lot No. of Intelligent Tap 4-2-6-5. Resetting the Initial Password to “0000” 4-2-7. Reading/Saving/Writing Configuration of Intelligent Tap185 4-2-7-1.
  • Page 187 Setting with SD Manager 3 4-4-3-1. Error Log Information 4-4-3-2. Warning Log 4-4-3-3. Intelligent Tap Log 4-4-3-4. Power-On Time/Load Switching Frequency 4-4-3-5. Instantaneous Block Detection Information 4-5. Basic Operation of SD Manager 3 Mobile APP 4-5-1. How to Install/Uninstall SD Manager 3 Mobile APP 4-5-1-1.

  • Page 188: Overview And Specifications

    Setting with SD Manager 3 Make sure the Responsible Person test the operation of the F3SG-SR after setting with the SD Manager 3 to verify that the F3SG-SR operates as intended. Make sure to stop the machine until the test is complete. Unintended settings may cause a person to go undetected, resulting in serious injury.

  • Page 189: System Environment

    Setting with SD Manager 3 4-1-2. System Environment 4-1-2-1. PC Environment To use SD Manager 3, the following PC environment is necessary. Operating system (OS) Windows 7 32-bit or 64-bit edition Windows 8 32-bit or 64-bit edition Windows 10 32-bit or 64-bit edition Language: Japanese, English 1 GHz or higher Memory capacity...

  • Page 190: Connection Method To Use Configuration Tools

    Setting with SD Manager 3 4-1-3. Connection Method to Use Configuration Tools The compatible communication tools are different among the PC, smartphone, and tablet. For the respective compatible communication tools, refer to the table below. The Bluetooth ® communication unit (F39-SGBT) is usable for all devices of PC, smartphone, and tablet.
  • Page 191 Setting with SD Manager 3 Power Power Receiver Receiver supply supply IT BT IO-Link Emitter IO-Link Emitter Power supply Power Power Receiver Emitter supply supply IO-Link Emitter IO-Link Receiver Power Power supply supply Power Emitter Emitter supply Power Receiver IO-Link Receiver supply IT BT...

  • Page 192: Connection Procedure When Using Usb Connector

    Setting with SD Manager 3 4-1-3-2. Connection Procedure When Using USB Connector Connect the USB connector with the Intelligent Tap as follows. USB Type-C When you change the settings by using SD Manager 3, turn Positions 1 and 2 as shown below. •...

  • Page 193: Connection Procedure When Using Bluetooth® Communication Unit (F39-Sgbt)

    Setting with SD Manager 3 4-1-3-3. Connection Procedure When Using Bluetooth ® Communication Unit (F39-SGBT) When pairing your device with the F39-SGBT Bluetooth® Communication Unit, make sure that the model name and serial number of the sensor to be configured match the information on your device.
  • Page 194 Setting with SD Manager 3  Pairing (Connection Verification) ® ® Paring is the process required for the Bluetooth Communication Unit and a device with Bluetooth wiring technology to recognize and connect with each other. Indications and operations of the pairing process are different depending on a Bluetooth ®...
  • Page 195 Setting with SD Manager 3 The searched devices are displayed like the screen below, so click the device connected. For the device names of the Intelligent Tap connected with the Bluetooth ® communication unit and F3SG-SR, the serial number and model name of the F3SG-SR are displayed. For the F3SG-SR in cascade connection, the serial number and model name of the primary sensor are displayed.
  • Page 196 Setting with SD Manager 3  How to check a COM port when connected to a Bluetooth ® Communication Unit Right-click the Windows [Start] button and click [Devices] on the [Settings] menu. Click [Bluetooth and other devices] and click [Devices and Printers] below [Related Settings]. When the screen below is displayed, right click the icon of a target device to check a COM port number, and then click [Properties].

  • Page 197: Setting State Of F3Sg-Sr With Sd Manager 3 Connected

    Setting with SD Manager 3 4-1-4. SETTING State of F3SG-SR with SD Manager 3 Connected The F3SG-SR connected with the Intelligent Tap can be transitioned to the SETTING state by the SD Manager 3. In the SETTING state, two types of access levels called operator level and administrator level can be selected. For operator and administrator levels, refer to 4-2-5-1.

  • Page 198: Basic Operation Of Sd Manager

    4-2-1-1. Downloading SD Manager 3 Download SDManager3_Setup.exe from the website and save it to a desired location on a PC. For detail, refer to your local Omron website. 4-2-1-2. Installing SD Manager 3 Confirm that the PC is not connected with the Intelligent Tap using the USB connector or the Bluetooth ®...
  • Page 199 Setting with SD Manager 3 Read the software license agreement. If accepting, select [I accept the terms of the license agreement] and click [Next]. Click [Next]. When changing the location to install, click [Change] and select a desired location. The prompt window shown below is displayed. Click [Install] to start the installation. F3SG-SR User’s Manual...

  • Page 200: How To Uninstall Sd Manager

    Setting with SD Manager 3 Click [Finish]. Now the installation is complete. 4-2-1-3. How to Uninstall SD Manager 3 You can uninstall SD Manager 3 using the SDManager3_Setup.exe file or Control Panel. The following is an example when using a PC that runs on Windows 10 Pro. Double-click on SDManager3_Setup.exe.

  • Page 201: Installing Driver Of Intelligent Tap

    Setting with SD Manager 3 4-2-1-4. Installing Driver of Intelligent Tap When the installation of SD Manager 3 is complete, the driver of the Intelligent Tap is also completed. 4-2-2. How to Update SD Manager 3 To update an SD Manager 3 installed in a PC to a new version, follow the steps below. Uninstall SD Manager 3 according to the procedure of 4-2-1-3.

  • Page 202: Getting Started, Description On Top Page And Each Button, And Shutting Down

    4-2-3. Getting Started, Description on Top Page and Each Button, and Shutting Down 4-2-3-1. Getting Started To get started, select [OMRON] and [SD Manager 3] from the Start menu. SD Manager 3 starts up, and the following dialog is displayed. Function...

  • Page 203: Description On Top Page And Each Button

    Setting with SD Manager 3 4-2-3-2. Description on Top Page and Each Button This section hereafter describes each function taking the top page displayed when F3SG-SR is connected as an example. Function Description Tool Menu The menu can be selected using the buttons. Target sensor Select a target sensor segment to write information to or read information from.
  • Page 204 Setting with SD Manager 3 [Descriptions of buttons] Button Function Description Creates a new configuration file. This is available only when running offline. Open Opens a configuration file. Save Saves or overrites configuration file. Save As Saves configuration file as another file name. Print muting configuration Prints muting settings.

  • Page 205: Displaying/Hiding Docked Windows

    Setting with SD Manager 3 4-2-3-3. Displaying/Hiding Docked Windows You can hide and display the [System Information], [Menu] and [Tool Message] windows. Click the Pin button on the [System Information], [Menu] or [Tool Message] window. The window is hidden a Show/Hide Tab is displayed on the left side of the screen. To display the window again, click the Show/Hide Tab and then click the horizontal Pin button.

  • Page 206: Starting Sd Manager 3 Offline

    Setting with SD Manager 3 4-2-4. Starting SD Manager 3 Offline 4-2-4-1. Creating New Configuration File You can create a configuration file when the F3SG-SR is not connected to the PC (or offline). Start SD Manager 3 offline and click the [New] button on the tool menu.

  • Page 207: Reading Configuration From Pc

    Setting with SD Manager 3 4-2-4-2. Reading Configuration from PC You can read a configuration file saved on a PC into SD Manager 3. Start SD Manager 3 offline and click the [Open] button from the tool menu. Select a desired configuration file (with extension .sdm3) saved on your PC. 4-2-4-3.

  • Page 208: Logging In/Logging Out

    Setting with SD Manager 3 4-2-5. Logging In/Logging Out 4-2-5-1. Logging In When reading or changing the configuration of the Intelligent Tap or F3SG-SR using SD Manager 3, one of the following two access levels can be selected. Select the access level at which SD Manager 3 is used when logging in.
  • Page 209 Setting with SD Manager 3  When logging in at the administrator level Select the administrator level, enter the password, and click [OK]. The initial password is "0000".  When logging in at the operator level Select the operator level, and click [OK]. When connecting the Intelligent Tap to F3SG-SR, and when login succeeds, the [Operating state] indication in the top right corner of the Top page is changed from [Detecting] to [Setting state].

  • Page 210: Logging Out

    Setting with SD Manager 3 4-2-5-2. Logging Out In the login state at the administrator level, select the [Logout] button from the [Account] menu on the tool bar or click Access level is changed from the administrator level to the operator level. It is not possible to log out using the operator level.

  • Page 211: Password Protection

    Intelligent Tap is restarted. 4-2-6-3. Forgot the Password? If you forget the new password, let the Omron sales representative know the lot number printed on the Intelligent Tap. A clearing password to set the initial password “0000” again is issued.

  • Page 212: Resetting The Initial Password To "0000

    Or, click the [Clear Password] button directly from the tool menu. Fill in the clear password window with the clearing password provided by Omron and press OK. (A message saying that password initialization has succeeded is displayed on the [Tool Message] field at the screen bottom of SD Manager 3.)

  • Page 213: Reading/Saving/Writing Configuration Of Intelligent Tap185

    Setting with SD Manager 3 4-2-7. Reading/Saving/Writing Configuration of Intelligent Tap 4-2-7-1. Reading Configuration from Intelligent Tap Check that the Intelligent Tap is correctly connected and click the [Read configuration] button The configuration data are read by clicking this button. The read data can be confirmed on the setting screen of each function or using the [Configuration List] button It is able to move to a setting screen by clicking an icon of a function on the Top page.

  • Page 214: Writing Configuration Into Intelligent Tap

    Setting with SD Manager 3 4-2-7-3. Writing Configuration into Intelligent Tap  Writing Data Edited by SD Manager 3 into Intelligent Tap Check that the Intelligent Tap is correctly connected and log in with the administrator level. Change the configuration of each function and click the [Write] button A Configuration List is displayed.
  • Page 215 Setting with SD Manager 3 For operator and administrator levels, refer to 4-2-5. Logging In/Logging Out. For reading of the configuration data saved in the Intelligent Tap, refer to 4-2-7-1. Reading Configuration from Intelligent Tap. When connecting the Intelligent Tap to a F3SG-SR and trying to return the F3SG-SR to [Detecting], follow step 4 of 4-1-3-2.

  • Page 216: Viewing Current Configuration

    Setting with SD Manager 3 4-2-8. Viewing Current Configuration The current configuration list can be confirmed by clicking the [Configuration List] button The configuration list can be confirmed even if position 2 of the DIP Switch on the Intelligent Tap is ON (DIP Switch Enabled).

  • Page 217: Safety Distance Calculation

    Setting with SD Manager 3 4-2-9. Safety Distance Calculation Click the [Safety Distance Calculation] button from the [Main] menu on the tool bar or directly from the tool menu. Function Description Types of safety distance Select a type of safety distance to be calculated. Retrieve information from sensor Update the data in [Input Information] to reflect the information in [Retrieve information stored in sensor].

  • Page 218: Changing Settings With Sd Manager

    Setting with SD Manager 3 4-3. Changing Settings with SD Manager 3 4-3-1. Preparing to Change Settings To change settings, log in SD Manager 3 with the administrator level. Select a target sensor segment to be configured. Function Description Login Shows the login screen.

  • Page 219: I/O Settings

    Setting with SD Manager 3 4-3-2. I/O Settings 4-3-2-1. Interlock/External Device Monitoring (EDM)/PSDI First, carry out 4-3-1. Preparing to Change Settings. Next, click the icon below on the Top page. The setting screen below is displayed. Initial value Configurable value or Function name Description Muting enabled...

  • Page 220: Reset Input Time

    Setting with SD Manager 3 When changing the settings is complete, confirm the settings and write the configuration to the F3SG-SR. To enable the written configuration, refer to 4-2-7-3. Writing Configuration into Intelligent Tap. When connecting the Intelligent Tap to a F3SG-SR and trying to return the F3SG-SR to [Detecting], follow step 4 of 4-1-3-2.

  • Page 221: Teach-In Input

    Setting with SD Manager 3 4-3-2-3. Teach-in Input First, carry out 4-3-1. Preparing to Change Settings. Next, on the Top page, click the icon below. The setting screen below is displayed. Configurable value or Function name Description Initial value numerical range Teach-in Input Select the method of the teach-in input when Enable...

  • Page 222: External Test Input

    Setting with SD Manager 3 4-3-2-4. External Test Input First, carry out 4-3-1. Preparing to Change Settings. Next, on the Top page, click the icon below. The setting screen below is displayed. Initial Configurable value Function name Description value or numerical range External Test Signal Set either enable or disable of the external test signal Disable Enable/Disable...

  • Page 223: Auxiliary Output/Lamp Setting

    Setting with SD Manager 3 4-3-3. Auxiliary Output/Lamp Setting 4-3-3-1. Auxiliary Output First, carry out 4-3-1. Preparing to Change Settings. Next, click the icon below on the Top page. The setting screen below is displayed. Initial value Configurable value or Function name Description numerical range...
  • Page 224 Setting with SD Manager 3 For more information on auxiliary output, refer to 2-12. Auxiliary Output. When changing the settings is complete, confirm the settings and write the configuration to the F3SG-SR. To enable the written configuration, refer to 4-2-7-3. Writing Configuration into Intelligent Tap. When connecting the Intelligent Tap to a F3SG-SR and trying to return the F3SG-SR to [Detecting], follow step 4 of 4-1-3-2.

  • Page 225: Designated Beam Output

    Setting with SD Manager 3 4-3-3-2. Designated Beam Output First, carry out 4-3-1. Preparing to Change Settings. Next, click the icon below on the Top page. The setting screen below is displayed. Select [Designated beam output information] for the output operation mode of the auxiliary output. In the following example, the designated beam output information is assigned to the output operation mode of the auxiliary output.
  • Page 226 Setting with SD Manager 3 Click the [Zone Setting] button to configure the designated beam output. Function name Description Initial value Configurable item Designated Beam Select Enable or Disable for the Designated Beam Disable Enable/Disable Output Output function. When you want to restore the settings received from the F3SG, execute [Recover status at readout].
  • Page 227 Setting with SD Manager 3  Designated Beam Output Setup Procedure Set the output operation mode of the auxiliary output in [Designated beam output information], and press the [Zone Setting] button. Enable the designated beam output function (No.1). Set up the zone (Refer to  Designated Beam Output Zone Setup Procedure below.) (No. 2, 3, and 4). Set up the designated beam unblocked state (No.

  • Page 228: Area Beam Indicator (Abi)

    Setting with SD Manager 3 4-3-3-3. Area Beam Indicator (ABI) First, carry out 4-3-1. Preparing to Change Settings. Next, on the Top page, click the icon below. The setting screen below is displayed. Function name Description Initial value Configurable value or numerical range Output Select the operation mode of the area Block/Unblock...
  • Page 229 Setting with SD Manager 3 Out of the three-color ABI patterns, if more than one type of signal information of the configured output operation mode occur simultaneously, the ABI illuminates in the ABI pattern color of the highest priority. (Priority high: red > orange > green: low) For more information on area beam indicator (ABI), refer to 2-22.

  • Page 230: Safety Function Setting

    Setting with SD Manager 3 4-3-4. Safety Function Setting 4-3-4-1. Fixed Blanking First, carry out 4-3-1. Preparing to Change Settings. Next, click the icon below on the Top page. The setting screen below is displayed. Function Configurable value or Description Initial value name numerical range...
  • Page 231 Setting with SD Manager 3 For more information on the Fixed Blanking, refer to 2-15. Fixed Blanking. If using this function together with other functions, make settings taking the condition of adjacent zones into account. For more information on zone adjacency conditions, refer to 2-19. Setting Zone Adjacency Conditions. When changing the settings is complete, confirm the settings and write the configuration to the F3SG-SR.
  • Page 232 Setting with SD Manager 3  Fixed Blanking Setup Procedure (Setting by Teach-in) Select a Fixed Blanking zone, and enable the function (No. 1). Set up the zone. Select [Teach-in] in [Setting by]. (No. 2) Selecting [Teach-in] switches the state to the Teach-in mode. Block the F3SG-SR in the zone that you wish to set up as the Fixed Blanking zone.

  • Page 233: Floating Blanking

    Setting with SD Manager 3 4-3-4-2. Floating Blanking First, carry out 4-3-1. Preparing to Change Settings. Next, click the icon below on the Top page. The setting screen below is displayed. Initial Configurable value or Function name Description value numerical range Floating Blanking Select Enable or Disable for the Floating Blanking function.
  • Page 234 Setting with SD Manager 3 When changing the settings is complete, confirm the settings and write the configuration to the F3SG-SR. To enable the written configuration, refer to 4-2-7-3. Writing Configuration into Intelligent Tap. When connecting the Intelligent Tap to a F3SG-SR and trying to return the F3SG-SR to [Detecting], follow step 4 of 4-1-3-2.

  • Page 235: Muting/Override

    Setting with SD Manager 3 4-3-4-3. Muting/Override First, carry out 4-3-1. Preparing to Change Settings. Next, click the icon below on the Top page. The setting screen below is displayed. Function Configurable value or numerical Description Initial value name range Muting Select Enable or Disable for the Muting function.
  • Page 236 Setting with SD Manager 3 Function Configurable value or numerical Description Initial value name range Time Moves to the setting screen of muting time information information. setting Override Set Enable or Disable and time Override Enable Disable/Enable limit for overriding. Override input 0.1 to 5 s (in 0.1 s increments) time limit...
  • Page 237 Setting with SD Manager 3  Muting Zone Setup Procedure Select a setup method (No. 4) [Setting by Manual] (No. 5) Select a zone No., and set up the bottom and top beam numbers. Click the [Execute] button in [Confirm zone] to determine the muting zone between the bottom and top beams configured above.
  • Page 238 Setting with SD Manager 3 Initial Configurable value or Function name Description value numerical range Muting Time Enter values of Muting-related time limits. Information For the Muting time input time limit and the Muting time limit, setting the value to zero means the time limit is infinite. Standard muting T1min: Muting input time limit 0.1 s...
  • Page 239 Setting with SD Manager 3  Muting Time Information Setup Procedure Enter [Muting Time Information] according to the setup state (No. 1). Click [Installation Position Check] button (No. 2). Enter [Input Information] according to the setup state (No. 3). Click [Evaluation] to confirm the integrity of the entered condition (No. 5). The result is displayed in area 4.

  • Page 240: Pre-Reset

    Setting with SD Manager 3 4-3-4-4. Pre-Reset First, carry out 4-3-1. Preparing to Change Settings. Next, click the icon below on the Top page. The setting screen below is displayed. Configurable Function name Description Initial value value or numerical range Pre-Reset function Select Enable or Disable for the Pre-Reset function.

  • Page 241: Reduced Resolution

    Setting with SD Manager 3 4-3-4-5. Reduced Resolution First, carry out 4-3-1. Preparing to Change Settings. Next, click the icon below on the Top page. The setting screen below is displayed. Configurable value or Function name Description Initial value numerical range Reduced resolution Select Enable or Disable for the Reduced Resolution Disable...

  • Page 242: Warning Zone

    Setting with SD Manager 3 4-3-4-6. Warning Zone First, carry out 4-3-1. Preparing to Change Settings. Next, click the icon below on the Top page. The setting screen below is displayed. Configurable value or Function name Description Initial value numerical range Warning Zone Select Enable or Disable for the Warning Zone function.
  • Page 243 Setting with SD Manager 3  Warning Zone Setup Procedure Enable the Warning Zone function (Details are described later) (No. 1). Set up a zone (Details are described later) (Nos. 2, 3, and 4). Click the [Write configuration] button. On the settings list which will appear, confirm that the changed settings are correct, and click the OK button.

  • Page 244: Psdi

    Setting with SD Manager 3 4-3-4-7. PSDI First, carry out 4-3-1. Preparing to Change Settings. Next, click the icon below on the Top page. The setting screen below is displayed. Configurable value or Function name Description Initial value numerical range PSDI Select disable, single break, or double break for the PSDI Disable...

  • Page 245: Operating State Setting

    Setting with SD Manager 3 4-3-5. Operating State Setting 4-3-5-1. Response Time Change First, carry out 4-3-1. Preparing to Change Settings. Next, click the icon below on the Top page. The setting screen below is displayed. Function name Description Initial value Configurable value or numerical range Response time Select a desired mode of the response...

  • Page 246: Stable Light Threshold Adjustment

    Setting with SD Manager 3 4-3-5-2. Stable Light Threshold Adjustment First, carry out 4-3-1. Preparing to Change Settings. Next, on the Top page, click the icon below. The setting screen below is displayed. Configurable value or Function name Description Initial value numerical range Stable light threshold Set stable light threshold.

  • Page 247: Operating Range Selection

    Setting with SD Manager 3 4-3-5-3. Operating Range Selection First, carry out 4-3-1. Preparing to Change Settings. Next, on the Top page, click the icon below. The setting screen below is displayed. Configurable value or numerical Function name Description Initial value range Operating Range Select the operating range.

  • Page 248: Setting Initialization

    Setting with SD Manager 3 4-3-6. Setting Initialization This function is usable to bring the settings of each function back to the factory default settings. Log in at the administrator level and click the icon below on the top page. The setting screen below is displayed.

  • Page 249: Monitoring With Sd Manager

    Setting with SD Manager 3 4-4. Monitoring with SD Manager 3 4-4-1. Monitoring Logging in is not needed to perform the monitoring functions described in this section. 4-4-1-1. Incident Light/Ambient Light This function can be used only when the F3SG-SR is connected to the Intelligent Tap and a PC. On the Top page, click the icon below.

  • Page 250: Operating Status Monitoring

    Setting with SD Manager 3 Function Description Information assigned Shows a function assigned to the beams. The following five functions can be assigned. -Fixed blanking zone -Floating blanking zone or Reduced resolution zone -Warning zone -Muting zone Designated beam output zone Select unit of horizontal Switch the unit of the horizontal axis on the chart between the number of beams and axis...
  • Page 251 Setting with SD Manager 3  Readout Information The user can view the following information related to a receiver or emitter. If more than one sensor is cascaded in series, information on all the cascaded sensors is viewed together. Information Description External wiring Power Supply...

  • Page 252: Muting Statistics Information

    Setting with SD Manager 3 4-4-2. Muting Statistics Information This function can be used only when the F3SG-SR is connected to the Intelligent Tap and a PC. This function logs and visualizes conditions of F3SG-SR muting operations to help the user adjust settings of muting input time difference.
  • Page 253 Setting with SD Manager 3 Function Description Analysis data Displays measured data of muting input time difference (to be analyzed). Chart Displays a setting parameters and assumed data of the chart (No. 7) and analyzed data (No. 10) in graph form. ...
  • Page 254 Setting with SD Manager 3 Check the analysis data (10) to see if there is any unnecessary data. It is possible to delete unnecessary data by selecting the data on the screen and pressing the [Delete] key. The table (7) and chart (11) will be updated each time analysis data is deleted. If you have deleted analysis data accidentally, click the [Retrieve log] button again to recall it.
  • Page 255 Setting with SD Manager 3 When the optimization result below is obtained as a result of the flowchart above, there is a big difference between T1 Max and A.D. Max, and between T1 Min and A.D. Min.shown in the chart below.

  • Page 256: Maintenance Information

    Setting with SD Manager 3 4-4-3. Maintenance Information Log in with the operator or administrator level to perform the monitoring functions described in this section. 4-4-3-1. Error Log Information This function can be used only when the F3SG-SR is connected to the Intelligent Tap and a PC. On the Top page, click the icon below.
  • Page 257 Setting with SD Manager 3 Function Description Error Log Information Shows error logs including error codes, error descriptions and accumulated power-on time (Receiver) at the time when errors occurred, with the most recent errors first for the receiver. Error Log (Emitter) * Shows error logs including error codes, error descriptions and accumulated power-on time at the time when errors occurred, with the most recent errors first for the emitter.

  • Page 258: Warning Log

    Setting with SD Manager 3 4-4-3-2. Warning Log This function can be used only when the F3SG-SR is connected to the Intelligent Tap and a PC. Select [Warning Log] from the [Maintenance Information] list in the [Menu] window. The screen below is displayed. Click a warning item you want to view and the cause and measures of the warning item is displayed.

  • Page 259: Intelligent Tap Log

    Setting with SD Manager 3 4-4-3-3. Intelligent Tap Log This function can be used only when the Intelligent Tap is connected to a PC. This function can be used regardless of whether or not the F3SG-SR is connected with the Intelligent Tap. Select [Intelligent Tap Log] from the [Maintenance Information] list in the [Menu] window.

  • Page 260: Power-On Time/Load Switching Frequency

    Setting with SD Manager 3 4-4-3-4. Power-On Time/Load Switching Frequency This function can be used only when the F3SG-SR is connected to the Intelligent Tap and a PC. Select [Power-On Time/Load Switching Frequency from the [Maintenance Information] list in the [Menu] window.
  • Page 261 Setting with SD Manager 3 • Refer to 2-26-4. Power-ON Time for more information on the accumulated power-on time. • Refer to 2-26-5. Load Switching Frequency for more information on the load switching frequency. • Writing the configurations of power-on time threshold and load switching frequency threshold to the F3SG-SR is also possible with the operator level.

  • Page 262: Instantaneous Block Detection Information

    Setting with SD Manager 3 4-4-3-5. Instantaneous Block Detection Information This function can be used only when the F3SG-SR is connected to the Intelligent Tap and a PC. On the top page, click the icon below. Alternatively, select [Instantaneous Block Detection Information] from the [Maintenance Information] list in the [Menu] window.

  • Page 263: Basic Operation Of Sd Manager 3 Mobile App

    4-5-1-1. Installing SD Manager 3 Mobile APP  Installation in Smartphone Download SD Manager 3 Mobile APP from the following website and install it. URL: https://www.fa.omron.co.jp/f3sg-srpg_tool/  Installation in Tablet Download SD Manager 3 Mobile APP from the following website and install it.
  • Page 264 [Verification results] Smartphones and Windows tablets verified by OMRON are listed in the table below. Note: The verification conducted by OMRON does not guarantee all performance of the devices. [List of compatible smartphones and Windows tablets (as of May 1, 2019)]...

  • Page 265: Getting Started, Main Screen, Version Confirmation, And Shutting Down

    Setting with SD Manager 3 4-5-4. Getting Started, Main Screen, Version Confirmation, and Shutting Down 4-5-4-1. Getting Started To start SD Manager 3 Mobile APP, tap the SD Manager 3 Mobile APP icon added to the home screen when the APP is installed. The SD Manager 3 Mobile APP starts and the screen below is displayed.
  • Page 266 Setting with SD Manager 3  If the device is not connected If the device is not connected, no dialog message is displayed. In addition, a pop-up message saying “Not connected with the sensor” is displayed when tapping each icon. If pairing is has not been done yet, refer to 4-5-3.

  • Page 267: Main Screen

    Setting with SD Manager 3 4-5-4-2. Main Screen This section describes each icon of the main screen. Function name Description Menu button Displays the menu screen. From this menu screen, you can confirm the app version or shut down the app. For details, refer to 4-5-4-3.

  • Page 268: Version Information

    Setting with SD Manager 3 4-5-4-3. Version Information The version of SD Manager 3 can be confirmed by the following method. Select [About] from the [Menu] button The pop-up screen below is displayed, and the version is displayed in the red frame. F3SG-SR User’s Manual...

  • Page 269: Shutting Down

    Setting with SD Manager 3 4-5-4-4. Shutting Down To shut down SD Manager 3, kill the task according to the specification of the smartphone/tablet, or execute the method below. Select [Exit] from the [Menu] button The pop-up screen below is displayed, so select [Yes] to exit SD Manager 3. F3SG-SR User’s Manual...

  • Page 270: Monitoring With Sd Manager

    Setting with SD Manager 3 4-5-5. Monitoring with SD Manager 3 4-5-5-1. Incident/Ambient Light Level Monitoring Tap the following icons on the main screen. The screen below is displayed. Function name Description Light level monitoring operation Starts or stops monitoring of the selected function. Incident light/ambient light Select either incident light or ambient light as the monitoring target.

  • Page 271: Status Monitoring Information

    Setting with SD Manager 3 By the zone display, the reduced resolution zone is displayed only when the applicable function is enabled. 4-5-5-2. Status Monitoring Information  Sensor Status Information Tap the following icons on the main screen. The screen below is displayed. Function name Description Status switching...
  • Page 272 Setting with SD Manager 3  Sensor I/O Information Sensor I/O information can be displayed by the following method. Tap the following icons on the main screen. On the status monitoring screen, tap [Sensor I/O information] from the [Status Switching] button. The screen below is displayed.

  • Page 273: Maintenance Information

    Setting with SD Manager 3 4-5-5-3. Maintenance Information  Maintenance Information Tap the following icons on the main screen. The screen below is displayed. Function name Description Device switching Switches the device monitored. Device display Displays the device being monitored. Channel switching Select the channel monitored.
  • Page 274 Setting with SD Manager 3  Maintenance Information By tapping each error/warning log on the maintenance information screen, the screen moves to the maintenance information details screen and the following screen is displayed. Function name Description Error /warning description Displays the details of each error/warning. Cause and measures Displays the cause and measures of the error/warning.

  • Page 275: Chapter5 Wiring And Installation

    Chapter 5 Wiring and Installation 5-1. Installation Considerations 5-1-1. Detection Zone and Approach 5-1-2. Safety Distance 5-1-2-1. Safety Distance Formulas according to ISO 13855/EN ISO 13855 5-1-2-2. Safety Distance Formulas according to ANSI B11.19 256 5-1-3. Distance from Reflective Surfaces 5-1-3-1.
  • Page 276 Wiring and Installation 5-2-3. Intelligent Tap 5-2-4. Intelligent Tap Bracket 5-2-5. Bluetooth® Communication Unit 5-2-6. Spatter Protection Cover 5-3. Mounting 5-3-1. Mounting Method 5-3-2. Number of Brackets Required 5-3-3. Proper Mounting 5-3-3-1. Proper Mounting Orientation 5-3-4. Mounting Procedure 5-3-4-1. Mounting with Side-Mount Brackets (Intermediate Brackets) (F39-LSGF) 5-3-4-2.
  • Page 277 Wiring and Installation 5-4-4. Functional Earth Connection 5-5. Cascade Connection 5-5-1. Overview 5-5-2. Connection Procedure F3SG-SR User’s Manual...

  • Page 278: Installation Considerations

    Wiring and Installation 5-1. Installation Considerations 5-1-1. Detection Zone and Approach Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor's detection zone. If access to the hazardous part by reach- ing over the detection zone of a vertically mounted F3SG-SR cannot be excluded, the height of the detection zone and the safety distance shall be determined in consideration of such a risk.
  • Page 279 Wiring and Installation Correct installation The hazardous zone of a machine can be reached While working, a person is inside Safety distance reflects the possible access to the only by passing through the sensor's detection zone. the sensor's detection zone. hazardous zone by reaching over the detection zone.

  • Page 280: Safety Distance

    Wiring and Installation 5-1-2. Safety Distance The safety distance is the distance that must be set between the F3SG-SR and a machine's hazardous part to stop the hazardous part before a person or object reaches it. The safety distance varies according to the standards of each country and the individual specifications of each machine. Always refer to the relevant standards.
  • Page 281 Wiring and Installation Calculation Example for Systems with Larger Detection Capability than 40mm Use K = 1,600 mm/s and C = 850 mm in formula (1) for calculation. S = 1,600 mm/s x (Tm + Ts) + 850 . . . Formula (4) •...
  • Page 282 Wiring and Installation Height of upper edge of detection zone, b Height of hazardou 1000 1100 1200 1300 1400 1600 1800 2000 2200 2400 2600 s zone, a Additional distance to hazardous zone, Cro 2600 2500 2400 2200 2000 1800 1100 1100 1600...
  • Page 283 Wiring and Installation  Detection Zone Parallel to Direction of Approach Use K = 1,600 mm/s and C = (1200 - 0.4 x H) in formula (1) for calculation. Note that C must not be less than 850 mm. Safety distance (S) Hazard S = 1,600 mm/s x (Tm + Ts) + 1200 - 0.4 x H •...

  • Page 284: Safety Distance Formulas According To Ansi B11.19

    Wiring and Installation 5-1-2-2. Safety Distance Formulas according to ANSI B11.19 If a person approaches the detection zone of the F3SG-SR orthogonally, calculate the safety distance as shown below. S = K x (Ts + Tc + Tr + Tbm) + Dpf •...

  • Page 285: Distance From Reflective Surfaces

    Wiring and Installation 5-1-3. Distance from Reflective Surfaces Install the F3SG-SR so that it is not affected by reflective surfaces. Failure to do so may hinder detection, resulting in serious injury. Install the sensor system at distance D or further from highly reflective surfaces such as metallic walls, floors, ceilings, or workpieces, as shown below.

  • Page 286: Mutual Interference Prevention

    Wiring and Installation 5-1-4. Mutual Interference Prevention Do not use the F3SG-SR with mirrors in a retro-reflective configuration. Doing so may hinder detection. It is possible to use mirrors to alter the detection zone to a 90-degree angle. When using more than one set of F3SG-SR's in adjacent areas, the emitter of one F3SG- SR may interfere with the receiver of the other, causing the safety functions to stop working properly.

  • Page 287: Dimensions

    Wiring and Installation 5-2. Dimensions 5-2-1. F3SG-SR Series 5-2-1-1. Mounted with Side-Mount Brackets (Intermediate Brackets) (F39-LSGF)  Backside Mounting 46.7 Side-Mont Bracket (F39-LSGF) 2-M5 or M6 Side-Mont Bracket (F39-LSGF) 2-M5 or M6 <Screw: M5 or M6> 4-digit number of the type name (Protective height: ) Dimension C F3SG-SR-14 [ Unit : mm ]...
  • Page 288 Wiring and Installation  Side Mounting Side-Mont Bracket (F39-LSGF) 2-M5 or M6 Side-Mont Bracket (F39-LSGF) 2-M5 or M6 19.4 <Screw: M5 or M6> 46.7 [ Unit : mm ] 4-digit number of the type name (Protective height: ) Dimension C F3SG-SR-14 C-20 F3SG-SR-25...

  • Page 289: Mounted With Adjustable Side-Mount Brackets (Intermediate Brackets) (F39-Lsga)

    Wiring and Installation 5-2-1-2. Mounted with Adjustable Side-Mount Brackets (Intermediate Brackets) (F39-LSGA)  Backside Mounting 46.7 Adjustable Side-Mount Bracket (F39-LSGA) 2-M5 or M6 Adjustable Side-Mount Bracket (F39-LSGA) 2-M5 or M6 <Screw: M5 or M6> [ Unit : mm ] 4-digit number of the type name (Protective height: ) Dimension C F3SG-SR-14 C-20...
  • Page 290 Wiring and Installation  Side Mounting Adjustable Side-Mount Bracket 2-M5 (F39-LSGA) or M6 Adjustable Side-Mount Bracket 23.5 (F39-LSGA) 2-M5 or M6 <Screw: M5 or M6> 46.7 [ Unit : mm ] 4-digit number of the type name (Protective height: ) Dimension C F3SG-SR-14 C-20...

  • Page 291: Mounted With Adjustable Top/Bottom Brackets (F3Sj, F3Sn Adapter) (F39-Lsgtb-Sj)

    Wiring and Installation 5-2-1-3. Mounted with Adjustable Top/Bottom Brackets (F3SJ, F3SN Adapter) (F39- LSGTB-SJ) and Side-Mount Brackets (Intermediate Brackets) (F39-LSGF)  Backside Mounting 46.7 2-M8 Adjustable 4-M5 Top/Bottom Bracket (F39-LSGTB-SJ) Side-Mont Bracket (F39-LSGF) 2-M5 2-M5 or M6 or M6 Adjustable Top/Bottom Bracket (F39-LSGTB-SJ)
  • Page 292 Wiring and Installation  Side Mounting 2-M8 4-M5 Adjustable Top/Bottom Bracket (F39-LSGTB-SJ) Side-Mont Bracket (F39-LSGF) 2-M5 2-M5 or M6 or M6 Adjustable Top/Bottom Bracket (F39-LSGTB-SJ) <Screw for Adjustable <Screw for Adjustable Top/Bottom Bracket: M5 *1> Top/Bottom Bracket: M8 *1> 46.7 4-digit number of the type name (Protective height: ) Dimension C F3SG-SR-14...

  • Page 293: Mounted With Adjustable Top/Bottom Brackets (F3Sj, F3Sn Adapter) (F39-Lsgtb-Sj)

    Wiring and Installation 5-2-1-4. Mounted with Adjustable Top/Bottom Brackets (F3SJ, F3SN Adapter) (F39-LSGTB- SJ) and Adjustable Side-Mount Brackets (Intermediate Brackets) (F39-LSGA)  Backside Mounting 46.7 2-M8 4-M5 Adjustable Top/Bottom Bracket (F39-LSGTB-SJ) Adjustable Side-Mount Bracket (F39-LSGA) 2-M5 2-M5 or M6 or M6 Adjustable Top/Bottom Bracket (F39-LSGTB-SJ)
  • Page 294 Wiring and Installation  Side Mounting 2-M8 Adjustable Top/Bottom 4-M5 Bracket (F39-LSGTB-SJ) Adjustable Side-Mount Bracket (F39-LSGA) 2-M5 2-M5 or M6 or M6 Adjustable Top/Bottom Bracket (F39-LSGTB-SJ) <Screw for Adjustable <Screw for Adjustable Top/Bottom Bracket: M8 *1> Top/Bottom Bracket: M5 *1> 46.7 4-digit number of the type name (Protective height: ) Dimension C...

  • Page 295: Bracket

    Wiring and Installation 5-2-2. Bracket 5-2-2-1. Side-Mount Bracket (Intermediate Bracket) (F39-LSGF) [ Unit : mm ] 34.4 Material: Zinc alloy 5-2-2-2. Adjustable Side-Mount Bracket (Intermediate Bracket) (F39-LSGA, sold separately) 56.5 [ Unit : mm ] Material: Zinc alloy 56.5 5-2-2-3. Adjustable Top/Bottom Bracket (F3SJ, F3SN Adapter) (F39-LSGTB- SJ, sold separately) 47.7 [ Unit : mm ]...

  • Page 296: Adjustable Top/Bottom Bracket (F3Sg-Ra/Re Adapter)

    Wiring and Installation 5-2-2-4. Adjustable Top/Bottom Bracket (F3SG-RA/RE Adapter) (F39- LSGTB-RE, sold separately) 47.7 [ Unit : mm ] Material: High rolled steel (SPHC) 5-2-2-5. Adjustable Top/Bottom Bracket (MS4800, F3SR Adapter) (F39- LSGTB-MS, sold separately) 47.7 38.1 52.8 [ Unit : mm ] Material: High rolled steel (SPHC) F3SG-SR User’s Manual...

  • Page 297: Intelligent Tap

    Wiring and Installation 5-2-3. Intelligent Tap  Intelligent Tap (F39-SGIT-IL3, sold separately) 2-M4 <Screw: M4> M12 IP67 M12 IP67 11.9 17.5 17.5 connector connector M12 IP67 M12 IP67 connector connector Material: PBT resin (Body parts) [Unit: mm] 5-2-4. Intelligent Tap Bracket ...
  • Page 298 Wiring and Installation  Assembly Dimensions (Intelligent Tap/ Intelligent Tap Bracket) <Mounting on DIN track> Intelligent Tap F39-SGIT-IL3 30.3 Intelligent Tap Bracket 47.8 F39-LITF1 Material: PBT resin (Body parts) [Unit: mm] F3SG-SR User’s Manual...

  • Page 299: Bluetooth® Communication Unit

    Wiring and Installation 5-2-5. Bluetooth ® Communication Unit  Bluetooth ® Communication Unit (F39-SGBT, sold separately) 19.7 40.7 Material: PBT resin (Body parts) [Unit: mm]  Assembly Dimensions (Intelligent Tap/Bluetooth ® Communication Unit/Intelligent Tap Bracket, sold separately) ® Bluetooth Communication Unit F39-SGBT 31.9 Intelligent Tap 40.7...

  • Page 300: Spatter Protection Cover

    Wiring and Installation 5-2-6. Spatter Protection Cover  Spatter Protection Cover (F39-HSG, sold separately) 11.1 L=†††† Material: PC resin (Transparent cover) ABS resin (Side wall) [Unit: mm]  Assembly Dimensions 34.2 [Unit: mm] F3SG-SR User’s Manual...

  • Page 301: Mounting

    Wiring and Installation 5-3. Mounting 5-3-1. Mounting Method You can mount the F3SG-SR in the following four ways. · Mounting with Side-Mount Brackets (Intermediate Brackets) (F39-LSGF) · Mounting with Adjustable Side-Mount Brackets (Intermediate Brackets) (F39-LSGA) · Mounting with Adjustable Top/Bottom Brackets (F3SJ, F3SN Adapter) (F39-LSGTB-SJ) and Side- Mount Brackets (Intermediate Brackets) (F39-LSGF) ·...

  • Page 302: Proper Mounting

    Wiring and Installation 5-3-3. Proper Mounting 5-3-3-1. Proper Mounting Orientation Mount the emitter and receiver so that the detection surfaces of the emitter and receiver face in parallel to each other as shown below. The detection surfaces of the emitter and receiver not in parallel to each other or misaligned may fail to operate properly.
  • Page 303 Wiring and Installation The detection surfaces of the emitter and receiver are not in parallel to each other. Mount the F3SG-SR on a flat surface. Mounting it on an inclined surface cause the orientation of the beams to tilt with respect to the floor, resulting in misalignment of the beams of the emitter and receiver.

  • Page 304: Mounting Procedure

    Wiring and Installation 5-3-4. Mounting Procedure 5-3-4-1. Mounting with Side-Mount Brackets (Intermediate Brackets) (F39-LSGF) Securely tighten the screws to fix the Side-Mount Bracket to the mounting position of the wall surface. When using more than one Side-Mount Brackets, align them in the same line using the sides of the brackets that do not face the wall, before attaching the brackets to the sensor.

  • Page 305: Mounting With Adjustable Side-Mount Brackets (Intermediate Brackets) (F39-Lsga)

    Wiring and Installation Securely tighten the Mounting Screws to fix the Side-Mount Bracket to the sensor housing. The recommended torque to tighten the Mounting Screws is 3.0 N•m. Then loosen the Alignment Screws (hexagon socket head cap screws (M4×22)). (Fig. 3) Securely Mounting Screw tighten...
  • Page 306 Wiring and Installation Fully loosen the Mounting Screws (hexagon socket head cap screw (M4×22)). Fit the Brackets (1) and (2) to the backside of the sensor housing so that the groove of the backside of the housing receives the hooks of the Brackets (1) and (2). (Fig. 2) Loosen Mounting Screw (hexagon socket head...
  • Page 307 Wiring and Installation Power the emitter and receiver on to perform beam alignment. For more information on the beam alignment procedure, refer to 5-3-5. Beam Alignment Procedure. Fig. 4 <EMITTER> Marking on the side (Emitter) "EMITTER" mark <RECEIVER> Marking on the side (Receiver) "RECEIVER"...

  • Page 308: Mounting With Adjustable Top/Bottom Brackets (F3Sj, F3Sn Adapter) (F39-Lsgtb-Sj)

    Wiring and Installation Securely tighten the Alignment Screws to fix the Adjustable Side-Mount Bracket to the sensor housing. The recommended torque to tighten the Alignment Screws is 3.0 N•m. (Fig. 6) Mounting Screw Securely  Alignment Screw tighten Mounting Screw Securely  Alignment Screw tighten Mounting Screw Alignment Screw Fig.
  • Page 309 Wiring and Installation Slide the Top/Bottom Bracket (1) in the grooves of the sensor housing. Adjust the Top/Bottom Bracket to the mounting position of the wall surface. Make sure to contact the whole body of the Top/Bottom Bracket (1) with the groove of the yellow area of the housing. Securely tighten the Mounting Screws to fix the Top/Bottom Bracket to the housing of the sensor.
  • Page 310 Wiring and Installation Fully loosen the Mounting Screw (hexagon socket head cap screw (M4×22)) of the Side-Mount Bracket. (Fig. 4) Then slide the hooks of the Brackets (1) and (2) in the groove of the backside of the sensor housing. (Fig. 5) Loosen Mounting Screw (hexagon socket head...
  • Page 311 Wiring and Installation Securely tighten screws to fix the Top/Bottom Bracket to the mounting position of the wall surface. (Fig.7) Using one M8 screw Using two M5 or M6 screws <Backside mounting> <Side mounting> <Backside mounting> <Side mounting> M5/M6 M5/M6 Fig.

  • Page 312: Mounting With Adjustable Top/Bottom Brackets (F3Sj, F3Sn Adapter) (F39-Lsgtb-Sj)

    Wiring and Installation 5-3-4-4. Mounting with Adjustable Top/Bottom Brackets (F3SJ, F3SN Adapter) (F39-LSGTB-SJ) and Adjustable Side-Mount Brackets (Intermediate Brackets) (F39-LSGA) The mounting method of the Adjustable Top/Bottom Bracket (F3SG-RA/RE Adapter) (F39-LSGTB-RE) or the Adjustable Top/Bottom Bracket (MS4800, F3SR Adapter) (F39-LSGTB-MS) are the same as that of the Adjustable Top/Bottom Bracket (F3SJ, F3SN Adapter) (F39-LSGTBSJ).
  • Page 313 Wiring and Installation Slide the Top/Bottom Bracket (1) in the grooves of the sensor housing. Adjust the Top/Bottom Bracket to the mounting position of the wall surface. Make sure to contact the whole body of the Top/Bottom Bracket (1) with the groove of the yellow area of the housing. Securely tighten the Mounting Screws to fix the Top/Bottom Bracket to the housing of the sensor.
  • Page 314 Wiring and Installation Fully loosen the Mounting Screw (hexagon socket head cap screw (M4×22)) of the Adjustable Side- Mount Bracket. (Fig. 4) Then slide the hooks of the Brackets (1) and (2) in the groove of the backside of the sensor housing. (Fig. 5) Hook Loosen Mounting Screw...
  • Page 315 Wiring and Installation Securely tighten screws to fix the Top/Bottom Bracket to the mounting position of the wall surface. (Fig.7) Using one M8 screw Using two M5 or M6 screws <Backside mounting> <Side mounting> <Backside mounting> <Side mounting> M5/M6 M5/M6 Fig.
  • Page 316 Wiring and Installation Marking on the side (Emitter) <EMITTER> "EMITTER" mark Marking on the side (Receiver) <RECEIVER> "RECEIVER" mark Fig. 9 - The angle adjustment range is ±22.5° when using the Top/Bottom Brackets only. - The angle adjustment range is ±15° when using the Top/Bottom Brackets and Adjustable Side-Mount Bracket(s) together.

  • Page 317: Beam Alignment Procedure

    Wiring and Installation 5-3-5. Beam Alignment Procedure The Adjustable Side-Mount Bracket (Intermediate Bracket) (F39-LSGA) and Adjustable Top/Bottom Bracket (F3SJ, F3SN Adapter) (F39-LSGTB-SJ) allow beam alignment after fixing the brackets to a wall surface. The Side-Mount Bracket (Intermediate Bracket) (F39-LSGF) does not allow beam alignment. Verify the following points: - The optical surfaces of the emitter and receiver are clean.

  • Page 318: Wiring

    Wiring and Installation 5-4. Wiring 5-4-1. Wiring Precautions Double or reinforced insulation from hazardous voltage must be applied to all input and output lines. Failure to do so may result in electric shock. When using the PNP output, connect the load between the output and 0 V line. When using the NPN output, connect the load between the output and +24 VDC line.

  • Page 319: Power Supply Unit

    "circuit protection such as a fuse is used to limit the current, which has a rating of 4.2A max." (24 VDC power supply). Recommended power supply: OMRON S8VK-S (30 W or 60 W) These products are UL-Listed (UL 508, class 2 power supply), CE marking compatible (EMC/Low Voltage Directive).

  • Page 320: Cable Connections

    Wiring and Installation 5-4-3. Cable Connections Extension of the cable must be within a specified length. If it isn't, safety functions may not work properly, resulting in danger. For the restrictions on the cable extension, refer to 1-5-1. F3SG-SR Series. Perform wiring according to the following procedure.

  • Page 321: Root-Plug Cable For Extended

    Wiring and Installation  Root-Straight Cable for Receiver (F39-JGC-D, sold separately) (Unit: mm) 16.4 2-M2.5 screw 31.6 Oil-resistant PVC-insulated round cable, dia. 6 Connector minimum bending radius R5, 8-wire (Cross section of conductor: 0.3 mm /insulator diameter: dia. 1.1 mm/AWG24) <Internal wiring diagram>...

  • Page 322: Extended Socket-Straight Cable

    Wiring and Installation  Root-Plug Cable for Extended for Receiver (F39-JGRK-D, sold separately) (Unit: mm) 2-M2.5 screw 16.4 44.7 31.6 M12 IP67 Connector Connector Oil-resistant PVC-insulated round cable, dia. 6 minimum bending radius R5, 8-wire (Cross section of conductor: 0.2 mm /insulator diameter: dia.

  • Page 323: Extended Plug-Socket Cable

    Wiring and Installation  Extended Socket-Straight Cable for Receiver (F39-JGA-D, sold separately) (Unit: mm) 40.7 Insulated vinyl round cable, dia. 6.6, minimum bending radius R36, 8-wire (Cross section of conductor: 0.32 mm /insulator diameter: dia. 1.2 mm/AWG22) M12 IP67 connector <Internal wiring diagram>...
  • Page 324 Wiring and Installation  Extended Plug-Socket Cable for Receiver: Cable for extension (F39-JGB-D, sold separately) (Unit: mm) 44.7 40.7 M12 IP67 connector M12 IP67 connector Insulated vinyl round cable, dia. 6.6, minimum bending radius R36, 8-wire (4-pair) (Cross section of conductor: 0.32 mm /insulator diameter: dia.

  • Page 325: Cascading Cable For Extended

    Wiring and Installation 5-4-3-5. Cascading Cable for Extended  Cascading Cable for Extended (F39-JGR3W, sold separately) (two cables per set, one for emitter and one for receiver)  Emitter Cascading Cable for Extended (Unit: mm) 2-M2.5 screw 16.4 40.7 31.6 M12 IP67 Connector Connector Oil-resistant PVC-insulated round cable, dia.

  • Page 326: Side-By-Side Cascading Cable

    Wiring and Installation 5-4-3-6. Side-by-side Cascading Cable  Side-by-side Cascading Cable (F39-JGR12L , sold separately) (two cables per set, one for emitter and one for receiver)  Side-by-side Cascading Cable for Emitter (Unit: mm) 16.4 16.4 2-M2.5 screw 2-M2.5 screw 31.6 31.6 Connector...

  • Page 327: F3Sj-B/A Conversion Cable

    Wiring and Installation 5-4-3-7. F3SJ-B/A Conversion Cable Used to convert the wiring for F3SJ-B/-A, F3SR-B or F3SN Safety Light Curtain to that for the F3SG-SR. Do not connect the Conversion Cable for the following purposes. Failure to do so may result in failure. 1.
  • Page 328 Wiring and Installation  F3SJ-B/A Conversion Cable for Receiver (F39-JGR3K-SJ-D, sold separately) (Unit: mm) 2-M2.5 screw 16.4 44.7 31.6 M12 IP67 connector, 8-wire Connector Oil-resistant PVC-insulated round cable, dia. 6 minimum bending radius R5 (Cross section of conductor: 0.2 mm /insulator diameter: dia.

  • Page 329: F3Sg-Re Conversion Cable

    Wiring and Installation 5-4-3-8. F3SG-RE Conversion Cable Used to convert the wiring for F3SG-RE Safety Light Curtain to that for the F3SG-SR. Do not connect the Conversion Cable for the following purposes. Failure to do so may result in failure. 1.

  • Page 330: Ms48 Conversion Cable

    Wiring and Installation 5-4-3-9. MS48 Conversion Cable Used to convert the wiring for MS4800 Safety Light Curtain to that for the F3SG-SR. Do not connect the Conversion Cable for the following purposes. Failure to do so may result in failure. 1.

  • Page 331: Extending Cable Length With Commercially Available Cable

    F39-JGR3K-MS-D 0.3 m 5-4-3-10. Extending Cable Length with Commercially Available Cable When you need to use a cable that is not specified by OMRON, use a cable that satisfies the following specifications. 1. Emitter: 5-wire Receiver: 8-wire 2. 0.3 mm or larger, conductor resistance 0.058 ohms/m max.

  • Page 332: Reduced Wiring Connector System With Y-Joint Plug/Socket Connector

    Wiring and Installation 5-4-3-11. Reduced Wiring Connector System with Y-Joint Plug/Socket Connector Reduced wiring can be achieved by using a Y-Joint Plug/Socket Connector (F39-GCNY2, sold separately). When using the Y-Joint Plug/Socket Connector, the External Test, Operating Range Selection and Wired Synchronization cannot be used.

  • Page 333: Easy Wiring Connector System With Reset Switch Connector

    Wiring and Installation 5-4-3-12. Easy Wiring Connector System with Reset Switch Connector When arranging reset switch near F3SG-SR, easy wiring can be achieved by using a Reset Switch Connector (F39-GCNY3, sold separately). When using the Reset Switch Connector, the External Device Monitoring (EDM) cannot be used. ...
  • Page 334 Wiring and Installation  Connector Connected to Cable, Socket on One Cable End (XS5F-D421-80-F, sold separately) (Unit: mm) L (Cable length) 40.7 14.9 dia. Insulated vinyl round cable dia. 6 M12 IP67 connector, 4-wire <Internal wiring diagram> Brown 24V/0V White RESET Blue 0V/24V...

  • Page 335: Functional Earth Connection

    Wiring and Installation 5-4-4. Functional Earth Connection The F3SG-SR operates properly without functional earth connection in a general industrial environment. If the F3SG-SR fails due to electrical noise, connecting the F3SG-SR to the functional earth may work to prevent the noise. It is recommended the functional earth terminal of the F3SG-SR be connected to functional earth cables.

  • Page 336: Cascade Connection

    Wiring and Installation 5-5. Cascade Connection F3SG-SRA F3SG-SRB 5-5-1. Overview Up to 3 sets of F3SG-SR can be series-connected. Cascade connection allows them to be used as a a safety light curtain, requiring only 1 set to be wired to a controller and preventing mutual interference. If any 1 set of series-connected F3SG-SR is blocked, both of the safety outputs turn OFF.
  • Page 337 Wiring and Installation Properly connect an emitter to another emitter, and a receiver to another receiver, as shown below. Do not series-connect an emitter and receiver. Do not face different models of emitters and They will enter the LOCKOUT state. receivers toward each other.

  • Page 338: Connection Procedure

    Wiring and Installation 5-5-2. Connection Procedure  When Using the F39-JGR3W Cascading Cable for Extended (sold separately) Remove the caps from the primary sensor. Loosen the screw (M2.5 cross-head) to remove the cap. Connect the primary sensor and the secondary sensor with the F39-JGR3W Cascading Cable (sold separately).
  • Page 339 Wiring and Installation  When Using the F39-JGR12L Side-by-side Cascading Cable (sold separately) Remove the caps from the primary sensor. Loosen the screw (M2.5 cross-head) to remove the cap. Connect the primary sensor and the secondary sensor with the F39-JGR12L Side-by-side Cascading Cable (sold separately).
  • Page 340 Wiring and Installation F3SG-SR User’s Manual...

  • Page 341: Chapter6 Input/Output Circuit And Applications

    Chapter 6 Input/Output Circuit and Applications 6-1. Input/Output Circuit 6-1-1. Entire Circuit Diagram 6-1-2. Input Circuit Diagram by Function 6-2. Wiring Examples (for F3SG-SR) 6-2-1. Non-Muting System Wiring Examples 6-2-1-1. Auto Reset Mode with Optical Synchronization and EDM Unused 6-2-1-2. Auto Reset Mode with Wired Synchronization and EDM Unused 6-2-1-3.

  • Page 342: Input/Output Circuit

    Input/Output Circuit and Applications 6-1. Input/Output Circuit 6-1-1. Entire Circuit Diagram The entire circuit diagrams of the F3SG-SR are shown below. The numbers in the circles indicate the connector's pin numbers. Indicator PNP/NPN select input circuit 24V/0V Brown Black TEST Test input circuit Emitter...

  • Page 343: Input Circuit Diagram By Function

    Input/Output Circuit and Applications 6-1-2. Input Circuit Diagram by Function The input circuit diagrams of by function are shown below.  Test Input <Light emission stops when connected to 24 VDC> <Light emission stops when connected to 0 V> +24 VDC +24 VDC Short circuit current Approx.

  • Page 344: Wiring Examples (For F3Sg-Sr)

    Input/Output Circuit and Applications 6-2. Wiring Examples (for F3SG-SR) Examples of a motor control system using the F3SG-SR are shown below. This chapter shows examples equivalent to up to PLe, Category 4 (ISO 13849-1). 6-2-1. Non-Muting System Wiring Examples 6-2-1-1. Auto Reset Mode with Optical Synchronization and EDM Unused [Wiring Example] Intelligent Tap Not needed...

  • Page 345: Auto Reset Mode With Wired Synchronization And Edm Unused

    Input/Output Circuit and Applications 6-2-1-2. Auto Reset Mode with Wired Synchronization and EDM Unused [Wiring Example] Intelligent Tap Not needed F39-JG†C-L F39-JG†C-D Wiring for NPN *1 24 VDC 24 VDC Safety controller *4 *5 Function Setting EDM Disabled (factory default setting) Interlock Auto Reset (factory default setting) Operating Range Selection...

  • Page 346: Auto Reset Mode With Optical Synchronization And Edm Used

    Input/Output Circuit and Applications 6-2-1-3. Auto Reset Mode with Optical Synchronization and EDM Used [Wiring Example] Intelligent Tap Needed † † F39-JG F39-JG Wiring for NPN *1 24 VDC 24 VDC : Indicates a switch position. Setting Function DIP switch SD Manager 3 EDM *5 EDM Enabled...

  • Page 347: Manual Reset Mode With Edm

    Input/Output Circuit and Applications 6-2-1-4. Manual Reset Mode with EDM [Wiring Example] Intelligent Tap Needed † † F39-JG F39-JG Wiring for NPN *1 24 VDC 24 VDC : Indicates a switch position. Setting Function DIP switch SD Manager 3 EDM *4 EDM Enabled [External device monitoring] : Enable Interlock *4...

  • Page 348: Manual Reset Mode With Edm And Y-Joint Plug/Socket Connector

    Input/Output Circuit and Applications 6-2-1-5. Manual Reset Mode with EDM and Y-Joint Plug/Socket Connector [Wiring Example] Intelligent Tap Needed F39-JGR3K-D and F39-JG□B-D F39-GCNY2 F39-JGR3K-L and F39-JG□B-L † F39-JG Wiring for NPN *1 24 VDC 24 VDC PLC *2 : Indicates a switch position. Setting Function DIP switch...

  • Page 349: Manual Reset Mode With Intelligent Tap

    Input/Output Circuit and Applications 6-2-1-6. Manual Reset Mode with Intelligent Tap [Wiring Example] Intelligent Tap Needed F39-JGR3K-L and F39-JGR3K-D and F39-JG † B-D F39-JG † B-L F39-SGIT-IL3 F39-JG † B-L/ XS5F-D521-DJ0-IL IO-Link Master *5 F39-JG † A-D Wiring for NPN *1 24 VDC 24 VDC Safety controller...

  • Page 350: Manual Reset Mode With Reset Switch Connector

    Input/Output Circuit and Applications 6-2-1-7. Manual Reset Mode with Reset Switch Connector [Wiring Example] Intelligent Tap Needed F39-JGR3K-D F39-JG†C-L F39-GCNY3 XS5F-D421†80-F F39-JG†A-D Wiring for NPN *1 24 VDC 24 VDC Safety controller *3 *4 : Indicates a switch position. Setting Function DIP switch SD Manager 3...

  • Page 351: Pre-Reset Mode With Edm Unused

    Input/Output Circuit and Applications 6-2-1-8. Pre-Reset Mode with EDM Unused [Wiring Example] Intelligent Tap Needed † † F39-JG F39-JG Wiring for NPN *1 24 VDC 24 VDC Safety controller PLC *3 *4 *5 : Indicates a switch position. Setting Function DIP switch SD Manager 3 EDM Disabled (factory default setting)

  • Page 352: Pre-Reset Mode With Reset Switch Connector

    Input/Output Circuit and Applications 6-2-1-9. Pre-Reset Mode with Reset Switch Connector [Wiring Example] Intelligent Tap Needed F39-JGR3K-D F39-GCNY3 F39-JG C-L XS5F-D421 80-F F39-JG A-D Wiring for NPN *1 24 VDC 24 VDC Safety controller *3 *4 : Indicates a switch position Setting Function DIP switch...

  • Page 353: Single Break With Edm And Intelligent Tap

    Input/Output Circuit and Applications 6-2-1-10. Single Break with EDM and Intelligent Tap [Wiring Example] Intelligent Tap Needed F39-JGR3K-L F39-JGR3K-D F39-SGIT F39-JG□B-L/ XS5F-D521-DJ0-IL IO-Link Master *3 † F39-JG Wiring for NPN *1 24 VDC 24 VDC PLC *2 : Indicates a switch position Setting Function DIP switch *6...

  • Page 354: Double Break With Edm

    Input/Output Circuit and Applications 6-2-1-11. Double Break with EDM [Wiring Example] Intelligent Tap Needed *5 † † F39-JG F39-JG Wiring for NPN *1 0 VDC 24 VDC 24 VDC PLC *3 : Indicates a switch position Setting Function DIP switch SD Manager 3 [External device monitoring] : Enable *5 Operating Range Selection Short : Connect the OPERATING RANGE SELECT INPUT line of the emitter to 0 VDC.

  • Page 355: Muting System Wiring Examples

    Input/Output Circuit and Applications 6-2-2. Muting System Wiring Examples 6-2-2-1. Standard Muting Mode/Exit-Only Muting Mode [Wiring Example] Intelligent Tap Needed *9 † † F39-JG F39-JG Wiring for NPN *1 24 VDC 24 VDC S1: Test switch S2: Lockout reset switch, override switch or override cancel switch S3, S4: Muting sensor PLC: Programmable logic controller (Used for monitoring only.

  • Page 356: Standard Muting Mode/Exit-Only Muting Mode With Y-Joint Plug

    Input/Output Circuit and Applications 6-2-2-2. Standard Muting Mode/Exit-Only Muting Mode with Y-Joint Plug [Wiring Example] Intelligent Tap Needed *6 (E39-R1S) F39-JGR3K-D and Reflector Emitter Reflector † F39-JG F39-GCNY2 F39-JGR3K-L and † Reflector Receiver Reflector F39-JG Wiring for NPN *1 24 VDC 24 VDC Safety controller PLC *2...

  • Page 357: Standard Muting Mode/Exit-Only Muting Mode With Intelligent Tap

    Input/Output Circuit and Applications 6-2-2-3. Standard Muting Mode/Exit-Only Muting Mode with Intelligent Tap [Wiring Example] Intelligent Tap Needed F39-JGR3K-L and F39-JG † B-L F39-SGIT-IL3 F39-JGR3K-D and F39-JG † B-L/ F39-JG † B-D XS5F-D521-DJ0-IL IO-Link Master *7 F39-JG † A-D Wiring for NPN *1 24 VDC 24 VDC Safety controller...

  • Page 358: Standard Muting Mode/Exit-Only Muting Mode With Reset Switch Connector

    Input/Output Circuit and Applications 6-2-2-4. Standard Muting Mode/Exit-Only Muting Mode with Reset Switch Connector [Wiring Example] Intelligent Tap Needed F39-JGR3K-D F39-GCNY3 F39-JG C-L XS5F-D421 80-F F39-JG A-D Wiring for NPN *1 24 VDC 24 VDC Safety controller *3 *4 : Indicates a switch position Setting Function DIP switch...

  • Page 359: Connectable Safety Control Units

    Input/Output Circuit and Applications 6-3. Connectable Safety Control Units The F3SG-SR in the PNP system can be connected to the safety control units listed in the table below. Connectable safety control units (PNP output) G9SA-301 G9SX-AD322-T G9SP-N10S G9SA-321-T G9SX-ADA222-T G9SP-N10D G9SA-501 G9SX-BC202 G9SP-N20S...
  • Page 360 Input/Output Circuit and Applications F3SG-SR User’s Manual...

  • Page 361: Chapter7 Checklists

    Chapter 7 Checklists 7-1. Pre-Operation Checklists 7-1-1. Checklists 7-1-1-1. Installation Condition Check 7-1-1-2. Wiring Check Before Power Is Turned ON 7-1-1-3. Operation Check While the Machine Is Stopped 7-1-1-4. Checking that Hazardous Parts Stop While the Machine Operates 7-2. Maintenance Checklists 7-2-1.

  • Page 362: Pre-Operation Checklists

    Checklists 7-1. Pre-Operation Checklists Make sure Responsible Person tests the operation of the F3SG-SR and F39-SGIT-IL3 after installation to verify that the F3SG-SR and F39-SGIT-IL3 operate as intended. Make sure to stop the machine until the test is complete. Unintended installation, wiring or function settings may cause a person to go undetected, resulting in serious injury.

  • Page 363: Operation Check While The Machine Is Stopped

    Checklists  When using PNP output, the outputs are not short-circuited to +24 VDC line. When using NPN output, the outputs are not short-circuited to 0 VDC line.  When using PNP output, loads are not connected to +24 VDC line. When using NPN output, loads are not connected to 0 VDC line.

  • Page 364: Checking That Hazardous Parts Stop While The Machine Operates

    Checklists  When the External Test function is used: When PNP is selected, the OSSD indicator turns red when the TEST line is short-circuited to 9 V to Vs. When NPN is selected, the OSSD indicator turns red when the TEST line is short-circuited to 0 to 3 V. ...

  • Page 365: Maintenance Checklists

    Checklists 7-2. Maintenance Checklists Perform daily and 6-month inspections for all F3SG-SR. When using the F3SG-SR in cascade connection, perform inspections for every connected F3SG-SR. Otherwise, the system may fail to work properly, resulting in serious injury. Do not try to disassemble, repair, or modify the product. Doing so may cause the safety functions to stop working properly.

  • Page 366: Checking That Hazardous Parts Stop While The Machine Operates

    Checklists  The test rod is detected when it is moved around in the detection zone as shown in the diagram below. In other words, when a test rod is inserted into the detection zone, the OSSD indicator turns red. When the Fixed Blanking function is used, you must ensure that all blanked zones in the detection zone are covered by a hard barrier guard and there must be no zone in the detection zone where the test rod goes undetected.
  • Page 367 Checklists  When the Muting function setting is changed, a muting sensor must be installed so that the MUTING state should not occur when a human body enters a detection zone of F3SG-SR by mistake.  When the Muting function setting is changed, a muting sensor must be installed so that the MUTING state should not occur when a human body enters a hazardous zone of a machine.
  • Page 368 Checklists F3SG-SR User’s Manual...

  • Page 369: Chapter8 Appendix

    Chapter 8 Appendix 8-1. Troubleshooting 8-1-1. LED Indicators (F3SG-SR) 8-1-2. LOCKOUT State 8-1-2-1. Description 8-1-2-2. Troubleshooting 8-1-3. Warning 8-1-3-1. Description 8-1-2-2. Troubleshooting 8-1-3-3. Muting Sequence Error Indication 8-1-3-4. Interlock Sequence Error Indication 8-1-3-5. PSDI Sequence Error Indication 8-1-4. Troubleshooting for Intelligent Tap 8-1-5.

  • Page 370: Troubleshooting

    Appendix 8-1. Troubleshooting 8-1-1. LED Indicators (F3SG-SR)  F3SG-SR Series <Emitter> F3SG-†SR†††††-14 F3SG-†SR†††††-25/-45/-85 Scan code Lockout Operating range Test Area Beam Indicator (ABI) *1 Top-beam-state *2 Bottom-beam-state *2 <Receiver> F3SG-†SR†††††-14 Scan code Lockout F3SG-†SR†††††-25/-45/-85 ON/OFF Maintenance PNP/NPN mode Configuration Sequence Area Beam Indicator (ABI) *1 Top-beam-state *2 Bottom-beam-state *2...

  • Page 371: Lockout State

    Appendix LED Blinking Pattern: The timing chart below shows the blinking frequency of the LED blinking patterns (blinking once through seven times) described in the following pages. Blinking: Once Blinking: Twice Blinking: Three times Blinking: Four times Blinking: Five times Blinking: Six times Blinking: Seven times 0.2 s...

  • Page 372: Troubleshooting

    Appendix 8-1-2-2. Troubleshooting Identify an error according to the combination of the indicators when the error occurs. See the following troubleshooting tables to take measures. Illminated Blink <Indicator status at lockout: Receiver> Combination of indicators and error description ERR indicator MAINT indicator Other indicators Error description...
  • Page 373 Appendix Checking by Error code SD Manager 3/ Description Cause and measures (HEX)* Indicator SD Manager 3 Mobile APP Safety output error 60, 6B, 6C The OSSD lines may be short-circuited to each other or another signal line may be short-circuited to the OSSD line. Wire the OSSD lines properly.
  • Page 374 Appendix Checking by Error code SD Manager 3/ Description Cause and measures (HEX)* Indicator SD Manager 3 Mobile APP Configuration error An error may have occurred to the internal information of the model name of the F3SG-SR due to effect of noise. If other devices using the same power supply generate noise, do not share the same power supply with other devices, and use a separate power supply exclusively for...
  • Page 375 Appendix Checking by Error code SD Manager 3/ Description Cause and measures (HEX)* Indicator SD Manager 3 Mobile APP Safety output error due to power The power supply voltage may have dropped temporarily when the F3SG-SR is in operation. Check for temporary supply voltage or noise power supply voltage drop (by about 12 VDC) by the influence of the inductive load, etc.
  • Page 376 Appendix Checking by Error code SD Manager 3/ Description Cause and measures (HEX)* Indicator SD Manager 3 Mobile APP External device monitoring error Relay may be welded. Replace the relay. The relay and the RESET line may not be properly wired. Check the wiring with the relay.

  • Page 377: Warning

    Appendix 8-1-3. Warning 8-1-3-1. Description If an error is detected that prevents the F3SG-SR to continue normal operation, the SEQ indicator or Area Beam Indicator (ABI) blinks to notify warning information according to the error. The F3SG-SR continues normal operation. In the Auto Reset mode, the F3SG-SR automatically recovers from the warning status when the cause of the error is solved.

  • Page 378: Muting Sequence Error Indication

    Appendix Checking by Warning SD Manager 3/ Description code Cause and measures Indicator SD Manager 3 (HEX)*1 Mobile APP PSDI sequence error 2A, 2B PSDI input may have been applied in the correct order. Check if the pattern of illumination of the LED indicator to identify the cause.

  • Page 379: Interlock Sequence Error Indication

    Appendix SEQ indicator Cause and measures The F3SG-SR may have been blocked within 0.08 s after muting input A and B were normally turned ON. • Check that if the muting sensor and the F3SG-SR are installed too close each other. •...

  • Page 380: Psdi Sequence Error Indication

    Appendix 8-1-3-5. PSDI Sequence Error Indication The following table is applied only when the PSDI function is being enabled. Error SEQ indicator Cause and measures condition Power supply may have been turned ON with PSDI input being OFF. Check the condition of the light curtains and PSDI input wiring. Power supply may have been turned ON with the light curtain blocked.

  • Page 381: Troubleshooting For Intelligent Tap

    Appendix 8-1-4. Troubleshooting for Intelligent Tap IO-Link If the Intelligent Tap detects any failure, it transitions to the LOCKOUT state. Under the LOCKOUT state, the ERR indicator is turned ON. Identify an error according to the combination of the indicators when the error occurs.
  • Page 382 Appendix Checking by Error code SD Manager 3/ Description Cause and measures (HEX)* Indicator SD Manager 3 Mobile APP Communication The communication lines or other lines may be short-circuited error in Backup or broken. Check the cables for cascading or extension cables. If the wiring is extended with cables other than specified, the cables used for extension may not have performance equivalent or greater than the specified cables. Use cables with the same performance or more than the specified cables. Effect of noise may be excessive. If other devices using the same power supply generate noise, do not share the same power supply with other devices, and use a separate power supply exclusively for the safety components.
  • Page 383 Appendix Checking by Error code SD Manager 3/ Description Cause and measures (HEX)* Indicator SD Manager 3 Mobile APP Communication The F3SG-SR may be disconnected from the Intelligent Tap, the error between the communication line of the F3SG-SR may be broken, or the F3SG-SR and the internal circuit of the Intelligent Tap may be defective.

  • Page 384: Troubleshooting For Bluetooth® Communication Unit

    Appendix 8-1-5. Troubleshooting for Bluetooth ® Communication Unit See the following troubleshooting table to take measures if any of the phenomena in the table occurs when in the connection with the Bluetooth ® Communication Unit. Status Measures Communications cannot Check if Bluetooth ®...

  • Page 385: Optional Accessories (Sold Separately)

    Appendix 8-2. Optional Accessories (Sold Separately) Adjustable Side-Mount Bracket (Intermediate Bracket) Appearance Model Application Remarks F39-LSGA Bracket to mount the F3SG-SR. Beam A set of 2 brackets. alignment after mounting possible. The angle adjustment range is ±15°. Side mounting and backside mounting possible.
  • Page 386 Appendix Root-Straight Cable for Emitter Appearance Model Cable length Remarks F39-JG3C-L To sensor: dedicated connector, To external: open-ended type 5 wires F39-JG7C-L F39-JG10C-L 10 m Root-Straight Cable for Receiver Appearance Model Cable length Remarks F39-JG3C-D To sensor: dedicated connector, To external: open-ended type 8 wires F39-JG7C-D F39-JG10C-D 10 m...
  • Page 387 Appendix Cascading Cable for Extended (Two cables per set, for emitter and receiver) Appearance Model Cable length Remarks F39-JGR3W 0.3 m For emitter To sensor: dedicated connector, To cascading sensor: M12 connector type (5 pin) For receiver To sensor: dedicated connector, To cascading sensor: M12 connector type (8 pin) Side-by-side Cascading Cable (Two cables per set, for emitter and receiver)
  • Page 388 Appendix Intelligent Tap Appearance Model Application Remarks F39-SGIT-IL3 Used to configure the Material: PBT resin (Body parts) F3SG-SR and connect external devices via IO-Link. Intelligent Tap Bracket Appearance Model Application Remarks F39-LITF1 Bracket to mount the Material: PBT resin (Body parts) Intelligent Tap on a DIN track.
  • Page 389 Appendix Connector Connected to Cable, Socket on One Cable End Appearance Model Application Remarks XS5F-D421-C80-F M12 connector (4-pin), 4 wires. Used to connect a reset switch connector XS5F-D421-D80-F to a reset switch. XS5F-D421-E80-F XS5F-D421-G80-F XS5F-D421-J80-F 10 m XS5F-D421-L80-F 20 m Muting Sensor Appearance Model...
  • Page 390 Appendix Control Unit Appearance Model Output Remarks G9SA-301 Safety output (relay): • An F39-JGC Root-Straight G9SA-321-T075 NO contact x 3 Cable or the combination of an G9SA-321-T15 Auxiliary output (relay): F39-JGR3K Root-Plug Cable for G9SA-321-T30 NC contact x 1 Extended and an F39-JGA Single-Ended Cable is required.
  • Page 391 Appendix Control Unit Appearance Model Output Remarks G9SX-AD322-T15 Safety output (solid-state): • An F39-JGC Root-Straight source output (PNP) x 3 Cable or the combination of an (instantaneous), source output F39-JGR3K Root-Plug Cable for (PNP) x 2 (OFF-delayed) Extended and an F39-JGA Auxiliary output (solid-state): Single-Ended Cable is required.
  • Page 392 Appendix Control Unit Appearance Model Application Specifications G9SE-201 Safety output (relay): NO • An F39-JGC Root-Straight contact x 2 (instantaneous) Cable or the combination of an Auxiliary output (solid-state): F39-JGR3K Root-Plug Cable for source output (PNP) x 1 Extended and an F39-JGA Single-Ended Cable is required.

  • Page 393: Glossary

    Appendix 8-3. Glossary Term Description Accumulated load switching frequency Total number of operations of a load to be connected to the F3SG-SR, from when the F3SG-SR is first energized until the present time. Allowable Beams Dynamic Muting: Area(s) (or beam(s)) to be added in a Dynamic Muting zone, in order to prevent an accidental interruption of the F3SG-SR due to vibration.
  • Page 394 Appendix Term Description Interlock reset Cancels the INTERLOCK state. Inverted signal output mode In this mode, the logic of the Auxiliary output signal is reversed. Light level diagnosis information Information to be signaled to the Auxiliary output or Lamp when the Safety output is in the ON state and when the incident light level is from 100% to 170% of the ON-threshold value for 10 seconds or more.
  • Page 395 Appendix Term Description PELV Protected Extra Low Voltage. A grounded circuit separated by double insulation or equivalent from hazardous voltage. It does not generate voltage that exceeds ELV under normal conditions and under single-fault conditions. Normally, protection against direct contact is required. PNP/NPN Selection Function to select the safety output type between PNP and NPN.
  • Page 396 Appendix Term Description Teach-in Function to configure target beams of the following functions by blocking the beams. - Fixed Blanking - Floating Blanking Troubleshooting support signal Information to be signaled to the Auxiliary output or Lamp when any one of a Muting Sequence Error, Interference/Vibration Information and Light Level Diagnosis Information signals is in the ON state.

  • Page 397: Revision History

    Appendix 8-4. Revision History A manual revision code appears as a suffix to the manual number at the bottom of the front and back covers of this manual. Z405-E1- 01 Revision No. Revision Revision date Revisions symbol May 2019 First edition F3SG-SR User’s Manual...
  • Page 398 Appendix F3SG-SR User’s Manual...
  • Page 399 OMRON AUTOMATION AMERICAS HEADQUARTERS • Chicago, IL USA • 847.843.7900 • 800.556.6766 • automation.omron.com OMRON CANADA, INC. • HEAD OFFICE OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE Toronto, ON, Canada • 416.286.6465 • 866.986.6766 • automation.omron.com São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br OMRON ELECTRONICS DE MEXICO •...

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