Omron F3SG SRA 25 Series Instruction Sheet

F3SG-□SR□ Series
Model
Safety Light Curtain
Instruction Sheet
EN
Thank you for purchasing the F3SG-SR Series Safety Light Curtain (hereinafter
referred to as the "F3SG-SR"). Be sure to have F3SG-SR be handled by a
"Responsible Person" who is well aware of and familiar with the machine to be
installed. The term "Responsible Person" used in this document means the person
qualified, authorized and responsible to secure "safety" in each process of the
design, installation, operation, maintenance services and disposition of the
machine. It is assumed that F3SG-SR will be used properly according to the
installation environment, performance and function of the machine.
Responsible Person should conduct risk assessment on the machine and
determine the suitability of this product before installation. Read this document and
reference manuals for F3SG-SR thoroughly to understand and make good use of
the descriptions before installing and operating the product. Keep this document at
the place where the operator can refer to whenever necessary.
© OMRON Corporation 2019-2020 All Rights Reserved.
5605401-9C
Original instructions
Instructions in the official EU languages and a signed EU Declaration of Conformity in
English are available on our website at www.industrial.omron.eu/safety.
EU Declaration of Conformity
OMRON declares that the F3SG-SR is in conformity with the requirements of the
following EU Directives:
Machinery Directive 2006/42/EC, EMC Directive 2014/30/EU
Standards
•
The F3SG-SR is designed and manufactured according to the following standards.
EN61496-1 (Type 4 and Type 2 ESPE), EN 61496-2 (Type 4 and Type 2 AOPD),
EN61508-1 through -4 (SIL 3 for Type 4 and SIL 1 for Type 2),
EN ISO 13849-1:2015 (PL e, Category 4 for Type 4 and PL c, Category 2 for Type 2)
•
Dispose in accordance with applicable regulations.
Safety Precautions
Indications and Meanings for Safe Use
The precautions listed in this document indicated by alert symbols and statements must be
followed for the safe use of the F3SG-SR. Failure to follow all precautions and alerts may result
in an unsafe use or operation.Thoroughly read this document before using the F3SG-SR.
The following word and symbols are used in this document.
Meaning of Signal Word
Indicates an imminently hazardous situation which,
if not avoided, is likely to result in serious injury or
may result in death. Additionally there may be
DANGER
severe property damage.
Indicates a potentially hazardous situation which, if
WARNING
not avoided, will result in minor or moderate injury,
or may result in serious injury or death. Additionally
WARNING
there may be significant property damage.
Alert Statements
DANGER
Stop the machine immediately if the F3SG-SR and the machine installed
with the F3SG-SR does not operate as intended.
Users
WARNING
The F3SG-SR must be installed, configured, and incorporated into a
machine control system by a sufficiently trained and qualified person. An
unqualified person may not be able to perform these operations properly,
which may cause a person to go undetected, resulting in serious injury.
Machines
WARNING
Do not use this sensor for machines that cannot be stopped quickly by
electrical control. For example, do not use it for a pressing machine
that uses full-rotation clutch. Otherwise, the machine may not stop
before a person reaches the hazardous part, resulting in serious injury.
To use the F3SG-SR in PSDI mode (initiation of cyclic operation by a
presence sensing device), you must configure an appropriate circuit between
the F3SG-SR and the machine. For details about PSDI, refer to OSHA
1910.217, IEC 61496-1, and other relevant standards and regulations.
Installation
WARNING
Make sure Responsible Person tests the operation of the F3SG-SR and F39-SGIT-IL3
after installation to verify that the F3SG-SR and F39-SGIT-IL3 operate as intended. Make
sure to stop the machine until the test is complete. Unintended installation, wiring or
function settings may cause a person to go undetected, resulting in serious injury.
Make sure to install the F3SG-SR at the safety distance from the hazardous part of the machine. Otherwise,
the machine may not stop before a person reaches the hazardous part, resulting in serious injury.
Install a protective structure so that the hazardous part of a machine can only be reached by
passing through the sensor's detection zone. If access to the hazardous part by reaching over
the detection zone of a vertically mounted F3SG-SR cannot be excluded, the height of the
detection zone and the safety distance shall be determined in consideration of such a risk.
Install the sensors so that part of the person is always present in the detection zone when
working in a machine's hazardous zones. If a person is able to step into the hazardous zone of
a machine and remain behind the F3SG-SR's detection zone, configure the system with Restart
Interlock function. Failure to do so may result in serious injury due to unexpected startup.
Install the reset switch in a location that provides a clear view of the entire
hazardous zone and where it cannot be activated from within the hazardous zone.
Install the pre-reset switch always in the hazardous zone and
where it cannot be activated from outside the hazardous zone.
The F3SG-SR cannot protect a person from an object flying from
the hazardous zone. Install protective cover(s) or fence(s).
Install a protective structure to cover the whole blanked zone in order to prevent
personnel approach to hazardous part of the machine through the blanked zone.
Detection capability gets larger when Fixed Blanking, Floating Blanking or Reduced Resolution
function is used. When these functions are used, the safety distance calculation must be based
on the increased detection capability for these functions. Otherwise, the machine may not stop
before a person reaches to the hazardous part, resulting in serious injury.
If detection capability may get larger and a human body may pass
a detection zone to reach a hazardous source, additional safety
protection equipment must be installed such as a safety fence.
A warning zone must not be used for safety applications. Always install your system
so that a detection zone should be passed before reaching a hazardous part of the
machine. If access to the hazardous part by reaching over the detection zone of a
vertically mounted F3SG-SR cannot be excluded, the height of the detection zone
and the safety distance shall be determined in consideration of such a risk.
When a warning zone is configured, you must attach labels that indicate a border
between normal detection zone and warning zone. Otherwise, the machine may
not stop before a person reaches to the hazardous part, resulting in serious injury.
A warning zone must be configured based on a safety distance.
The Muting and Override functions disable the safety functions of the device.
Especially setting the Muting Time Limit parameter to infinite may cause the safety
functions to be disabled for a long time. Install the F3SG-SR, muting sensor and
physical barrier and configure time settings for Muting and Override so that an
operator should not enter hazardous zone when the Muting and Override are active.
Install muting sensors so that they can distinguish between the object that is being allowed
to pass through the detection zone and a person. If the Muting function is activated by the
detection of a person, the machine may not stop operating, resulting in serious injury.
Muting lamps that indicate the state of the Muting and Override functions must be
installed where they are clearly visible to workers from all the operating positions.
Use two independent input devices for muting inputs. Failure to do so
may cause the MUTING state due to a single muting sensor's failure.
Install the switch to activate the Override function in a location that provides a clear view of
the entire hazardous zone and where it cannot be activated from within the hazardous zone.
Make sure that nobody is in the hazardous zone before activating the Override function.
Make sure to connect an override cancel switch to the RESET line when using the Override function.
Otherwise, the OVERRIDE state may not be released by the override cancel switch, resulting in serious injury.
When muting error occurs with workpiece blocking the F3SG-SR, there are
two methods to forcibly remove the workpiece.
1) Manual operation (with additional safety measure); or
2) Override function (Override at Normal Operation / Override upon Startup)
Only one of the methods, either 1) or 2) must be used.
If they are used at the same time, the Override may be activated at an unexpected timing.
Install the F3SG-SR so that it is not affected by reflective surfaces.
Failure to do so may hinder detection, resulting in serious injury.
When using more than one set of F3SG-SR's in adjacent areas, the emitter of one F3SG-SR
may interfere with the receiver of the other, causing the safety functions to stop working
properly. Install, configure and maintain them so that mutual interference does not occur.
To change the response time, calculate the safety distance based on the setting. Otherwise, the
machine may not stop before a person reaches the hazardous part, resulting in serious injury.
Do not use the F3SG-SR with mirrors in a retro-reflective configuration. Doing so may hinder
detection. It is possible to use mirrors to alter the detection zone to a 90-degree angle.
Mirror
Mirror
Position with retro-reflection Position with detection zone bent at 90°
Wiring
WARNING
When using the PNP output, connect the load between the output and 0 V line. When using the NPN output, connect the
load between the output and +24 VDC line. Connecting the load between the output and a different power supply line from
the above line will result in a dangerous condition because the operation mode of safety outputs are reversed to "Dark-ON".
When using the PNP output, do not ground +24 VDC line. When using the NPN output, do not ground 0 V
line. Otherwise, a ground fault may turn the safety outputs ON, resulting in a failure of stopping the machine.
Configure the system by using the optimal number of safety outputs
that satisfy the requirements of the necessary safety category.
Do not connect each line of the F3SG-SR to a DC power supply of higher than 24 VDC+20%.
Also, do not connect it to an AC power supply. Failure to do so may result in electric shock.
Make sure to perform wiring while the power supply is OFF.
Do not use the output signal of the auxiliary output or IO-Link output for safety
applications. Failure to do so may result in serious injury when the F3SG-SR fails.
For the F3SG-SR to comply with IEC 61496-1 and UL 508, the DC power
supply unit must satisfy
all of the following conditions:
• The DC power supply operates within the rated power voltage (24 VDC ± 20%).
• The DC power supply has tolerance against the total rated current of
devices if it is connected to multiple devices.
• The DC power supply complies with EMC directives (industrial environment).
• Double or reinforced insulation is applied between the primary and secondary circuits.
• The DC power supply has an automatic recovery type of overcurrent protection characteristics.
• Output holding time is 20 ms or longer.
• The DC power supply satisfies output characteristic requirements for class 2 circuit or
limited voltage current circuit defined by UL 508.
• The DC power supply complies with laws and regulations, regarding EMC and electrical
equipment safety, of the country or region where the F3SG-SR is used. (For example, in
EU, the power supply must comply with the EMC Directive and the Low Voltage Directive.)
Double or reinforced insulation from hazardous voltage must be applied
to all input and output lines. Failure to do so may result in electric shock.
Extension of the cable must be within a specified length. If it isn't,
safety functions may not work properly, resulting in danger.
Settings
WARNING
Make sure the Responsible Person test the operation of the F3SG-SR after setting with the
DIP Switch on the F39-SGIT-IL3, Teach-in, SD Manager 3 or End Cap to verify that the
F3SG-SR operates as intended. Make sure to stop the machine until the test is complete.
Unintended settings may cause a person to go undetected, resulting in serious injury.
Other
WARNING
Perform daily and 6-month inspections for all F3SG-SR as described in the User's Manual or the Quick
Installation Manual. When using the F3SG-SR in cascade connection, perform inspections for every
connected F3SG-SR. Otherwise, the system may fail to work properly, resulting in serious injury.
Do not try to disassemble, repair, or modify the product. Doing so
may cause the safety functions to stop working properly.
Do not use the product in environments where flammable or
explosive gases are present. Doing so may result in explosion.
Do not use the F3SG-SR in environments where strong electromagnetic field may
be produced. Doing so may cause the safety functions to stop working properly.
Precautions for Safe Use
Make sure to observe the following precautions that are necessary for ensuring safe use of the product.
■Storage conditions and installation environment
• Do not install, use, or store the product in the following types of environments:
- Areas exposed to intense interference light, such as direct sunlight
- Areas with high humidity where condensation is likely to occur
- Areas where corrosive gases are present
- Areas exposed to vibration or shock levels higher than in the specification provisions
- Areas where the pollution degree is harsher than 3, such as outdoor environment
- Areas where the product may get wet with liquid that can solve adhesive
• Do not drop the product.
■Wiring and installation
• The rated life of the LEDs used for this product is 6 years.
• Loads must satisfy both of the following conditions:
- Not short-circuited
- Not used with a current that is higher than the rating
• Make sure that the mounting brackets, fixing screws and connectors are properly
secured with the torque recommended in this document.
• Bending radii of cables must be equal to or higher than specified minimum values.
• When replacing the cables with those other than the dedicated cables, use cable
connectors that provide a protection grade of IP54 or higher, for the cables.
• To extend a cable length with a cable other than the dedicated cable, use a cable with the same or superior specifications.
• Be sure to route the input/output lines for the F3SG-SR separate from high-potential power
lines or through an exclusive conduit.
• Make sure that foreign material such as water, oil, or dust does not enter the F3SG-SR, F39-SGIT-IL3 or the connector
while the end cap and root cables of the F3SG-SR or the cover of the DIP Switch on the F39-SGIT-IL3 is removed.
• The F39-SGIT-IL3 is dedicated to the F3SG-SR series. Do not use it for the equipment other than F3SG-SR.
• In environments where foreign material such as spatter adheres to the F3SG-SR, attach a cover to protect the F3SG-SR from the spatter.
■Oil resistance
• Some cutting oils may affect the product. Before using cutting oils, make sure that the oils
should not cause deterioration or degradation of the product.
• Do not use the product with degraded protective structure such as swelling and crack in housing and/or sealing
components. Otherwise cutting oil or other substance may enter the product, resulting in a risk of corruption or burning.
• Use the F39-JG□C-□ Root-Straight Cables, F39-JGR3K-□ Root-Plug Cables for Extended or F39-JGR3K-□□-□
Conversion Cables and/or F39-JGR3W Cascading Cables for Extended or F39-JGR12L Side-by-side Cascading
Cables in environment where the product may be exposed to oil. Using the other cables in such an environment may
cause cutting oils or other substances to enter the cables, resulting in a risk of damaging or burning the product.
• Do not connect the Conversion Cable for the following purposes. Failure to do so may result in failure.
1. Connecting with the F39-SGIT-IL3, F39-GCNY2 or F39-GCNY3
2. Connecting between the F3SG-SR's
■Disposal
• Dispose of the product in accordance with the relevant rules and regulations of the country or area where the product is used.
Precautions for Correct Use
Observe the precautions described below to prevent operation failure, malfunctions,
or undesirable effects on product performance.
■Storage conditions and installation environment
• Do not install, use, or store the product in the following types of environments:
- Areas with a temperature or humidity out of the specified range
- Areas submerged in water or subject to rain water
• This is a class A product (for industrial environments). In residential areas it may cause radio interference,
in which case the Responsible Person may be required to take adequate measures to reduce interference.
■Wiring and installation
• Properly perform the wiring after confirming the signal names of all the terminals.
• Do not operate the control system until 3 s or more after turning ON the power of the F3SG-SR.
• When using a commercially available switching regulator power supply, make sure to
ground the PE terminal (protective earth terminal).
• Install the emitter and receiver to the same vertical direction.
• Use brackets of specified quantities and locations according to the dimensions. If the
brackets described above are not used, ratings and performance cannot be met.
• Do not install the F3SG-SR close to a device that generates high-frequency noise.
Otherwise, take sufficient blocking measures.
• Sharing the power supply with other devices may cause the F3SG-SR to be affected
by noise or voltage drop. It is recommended that the F3SG-SR use a power supply
dedicated for safety components, not shared with other devices.
• Do not change the scan code during normal operation. The F3SG-SR transitions to lockout.
• Do not apply load to the connectors.
■Cleaning
• Do not use thinner, benzene, or acetone for cleaning. They affect the product's resin
parts and paint on the housing.
• Use a soft cloth which is dry or wetted with clean water for cleaning. Do not use solvents.
■Object detection
• The F3SG-SR cannot detect transparent and/or translucent objects.
■Settings
• Do not operate the DIP Switch on the F39-SGIT-IL3 during normal operation of the
F3SG-SR. Otherwise, the F3SG-SR enters the LOCKOUT state.
• Do not operate the DIP Switch and Push Switch on the F39-SGIT-IL3 with tools that
may damage the product.
• Be sure that the F3SG-SR is in the SETTING state when making a change to the setting.
Reference Manuals
Document Title Cat. No.
Safety Light Curtain F3SG-□SR□ Series
Safety Multi-Light Beam F3SG-□PG□ Series Z405-E1
User's Manual
Safety Light Curtain F3SG-□SR□ Series
5605409-4
Quick Installation Manual
In the interest of product improvement, specifications are subject to change without notice.
Suitability for Use
Omron Companies shall not be responsible for conformity with any standards,
codes or regulations which apply to the combination of the Product in the
Buyer's application or use of the Product. At Buyer's request, Omron will
provide applicable third party certification documents identifying ratings and
limitations of use which apply to the Product. This information by itself is not
sufficient for a complete determination of the suitability of the Product in
combination with the end product, machine, system, or other application or
use. Buyer shall be solely responsible for determining appropriateness of the
particular Product with respect to Buyer's application, product or system.
Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS
RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY
RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL
EQUIPMENT OR SYSTEM.
OMRON Corporation
(Manufacturer)
Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V. (Importer in EU)
Wegalaan 67-69, 2132 JD Hoofddorp
The Netherlands
Tel: (31)2356-81-300/Fax: (31)2356-81-388
OMRON ELECTRONICS LLC
2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A.
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
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