Leuze electronic BCL500i Technical Description
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Leuze electronic BCL500i Technical Description

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BCL500i and BCL501i
Barcode Readers
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  • Page 1 BCL500i and BCL501i Barcode Readers T E C H N I C A L D E S C R I P T I O N...
  • Page 2 Leuze electronic GmbH + Co. KG P.O. Box 1111, D- 73277 Owen / Teck Tel. +49(0) 7021/ 573-0, Fax +49(0)7021/ 573-199 info@leuze.de • www.leuze.com Sales and Service Germany Sales Region North Sales Region South Sales Region East Phone 035027/629-106 Phone 07021/573-306...
  • Page 3 BCL 500 Device information - main menu The main menus BCL500i SF 102 Information about Leuze electronic • Device type GmbH & Co. KG • Software version SW: V 1.3.1 HW:1 • Hardware version SN: 0704-081894 001 • Serial number...

  • Page 4: Table Of Contents

    Stand-alone connection ....................25 Networking - Leuze multiNet plus .................. 26 Leuze multiScan....................... 26 Heater..........................28 External parameter memory ................... 28 4.10 autoReflAct ........................29 4.11 Reference codes ......................29 4.12 autoConfig ........................30 Leuze electronic BCL 500 \ BCL 501...
  • Page 5 Ultra Low Density (L) Optics: BCL 500 i \ BCL 501 i SL 102 H............61 5.7.10 5.7.11 Ultra Low Density (L) Optics: BCL 500 i \ BCL 501 i OL 100 H .............62 BCL 500 \ BCL 501 Leuze electronic...
  • Page 6 7.4.2 The BCL 500 i as network master ....................84 7.4.3 The BCL 500 i as network slave....................85 7.4.4 The BCL 501 i as network slave....................86 Line lengths and shielding....................86 Leuze electronic BCL 500 \ BCL 501...
  • Page 7 Decoding and processing the read data ..................117 10.3.2 Control of the decoding ......................118 10.3.3 Control of the switching outputs ....................119 10.4 Transmitting configuration data................... 120 10.4.1 Via the webConfig tool .......................120 10.4.2 With the external parameter memory ..................120 BCL 500 \ BCL 501 Leuze electronic...
  • Page 8 Technical data of interface connection cable................147 13.9.4 Order codes for interface connection cables ................147 Maintenance ....................148 14.1 General maintenance information ................148 14.2 Repairs, servicing ......................148 14.3 Disassembling, packing, disposing ................148 Leuze electronic BCL 500 \ BCL 501...
  • Page 9 Table of contents Appendix ......................149 15.1 Declaration of conformity ..................... 149 15.2 ASCII character set ......................150 15.3 Barcode samples ......................154 15.3.1 Module 0.3 ..........................154 15.3.2 Module 0.5 ..........................155 BCL 500 \ BCL 501 Leuze electronic...
  • Page 10 (without deflection mirror)......................... 55 Figure 5.23: "Medium Density" reading field curve for line scanner with heating (with deflection mirror) ....56 Figure 5.24: "Medium Density" reading field curve for oscillating-mirror scanners with heating ........57 Leuze electronic BCL 500 \ BCL 501...
  • Page 11 Storing configuration data in the webConfig tool ................... 120 Figure 10.4: Installing the external parameter memory....................121 Figure 10.5: BCL 500i \ BCL 501i with installed parameter memory ................. 121 Table 12.1: General causes of errors ........................139 BCL 500 \ BCL 501 Leuze electronic...

  • Page 12: Leuze Electronic Bcl 500 I Bcl 501 I

    Cable structure of PROFIBUS/multiNet plus connection cable.............. 146 Table 13.10: Bus connection cables for the BCL 500i \ BCL 501i ................147 Figure 15.1: Barcode sample labels (module 0.3)...................... 154 Figure 15.2: Barcode sample labels (module 0.5)...................... 155 Leuze electronic BCL 500 \ BCL 501...

  • Page 13: General Information

    You can find the Declaration of Conformity of the devices in the appendix of the manual on page 149. The manufacturer of the product, Leuze electronic GmbH & Co KG in D-73277 Owen/Teck, possesses a certified quality assurance system in accordance with ISO 9001.

  • Page 14: Safety Notices

    • Storage and conveying technologies, in particular for object identification on fast-mov- ing conveyor belts • Pallet transportation applications • Automobile sector • Omnidirectional reading Leuze electronic BCL 500 \ BCL 501...

  • Page 15: Working Safely

    CAUTION: Use of controls or adjustments or performance of procedures other than specified herein may result in hazardous light exposure. The use of optical instruments or devices in combination with the device increases the danger of eye damage! BCL 500 \ BCL 501 Leuze electronic...

  • Page 16: Figure 2.1: Attachment Of The Stick-On Labels With Warning Notices At The Bcl 500I \ Bcl 501I

    BCL 500i \ BCL 501i in such a way that it is not necessary to look into the laser beam when reading the notices! Leuze electronic BCL 500 \ BCL 501...

  • Page 17: Fast Commissioning / Operating Principle

    • The reading distance lies in the middle area of the reading field. • The barcode labels are of good print quality and have good contrast ratios. • You do not use high-gloss labels. • There is no direct sunlight. BCL 500 \ BCL 501 Leuze electronic...

  • Page 18: Electrical Connection Bcl 500 I And Bcl 501 I

    HOST / BUS IN BUS OUT RS 485 RS485B RS485B SWIO_3 VCC485 1 GND485 GND485 3 RS485A RS485A SWIO_4 M12 socket M12 plug M12 plug (B-coded) (B-coded) (A-coded) Figure 3.2: Connections of the BCL 501 Leuze electronic BCL 500 \ BCL 501...

  • Page 19: Starting The Device

    • Via webConfig: Configuration -> Communication -> Overview Operation as a multiNet plus master Set the max. slave number parameter to the desired value: • Via webConfig: Configuration -> Communication -> BUS OUT -> Protocol BCL 500 \ BCL 501 Leuze electronic...
  • Page 20 Configure the connected switching outputs according to your requirements. To do this, first set the I/O mode to Output and then configure the switching behaviour: • Via webConfig: Configuration -> Device -> Switching inputs/outputs Leuze electronic BCL 500 \ BCL 501...

  • Page 21: Barcode Reading

    Alternatively, you can connect a photoelectric sensor or a 24 V DC switching signal to the SW IN/OUT socket for read activation. To do this, however, you must appropriately configure the switching input (see chapter 7.2.3 "SW IN/OUT – Switching input/switching output"). BCL 500 \ BCL 501 Leuze electronic...

  • Page 22: Device Description

    • Integrated fieldbus connectivity = -> Plug-and-Play fieldbus coupling and easy net- working • Numerous interface variants facilitate connection to the primary systems • RS 232, RS 422 as well as with integrated multiNet plus master Leuze electronic BCL 500 \ BCL 501...
  • Page 23 The proven code fragment technology (CRT) enables barcode readers of the BCL 500 series to read barcodes with a small bar height, as well as barcodes with a damaged or soiled print image. BCL 500 \ BCL 501 Leuze electronic...

  • Page 24: Figure 4.2: Possible Barcode Orientation

    BCL 500 \ BCL 501 or external devices, such as a PLC. System, warning and error messages provide assistance in set-up/troubleshooting during commissioning and read operation. Leuze electronic BCL 500 \ BCL 501...

  • Page 25: Device Construction

    Device description Device construction Reading window USB interface M12 connection technology Dovetail mounting and 4 mounting threads Display, LEDs and buttons Dovetail mounting and 2 mounting threads Figure 4.3: Device construction BCL 500 \ BCL 501 Leuze electronic...

  • Page 26: Reading Techniques

    • with barcodes having very short bar lengths. • when the ladder code is turned out of the vertical position (tilt angle). • when the scanning distance is large. Figure 4.4: Deflection principle for the line scanner Leuze electronic BCL 500 \ BCL 501...

  • Page 27: Line Scanner With Oscillating Mirror

    • when the barcode is turned out of the horizontal position. • when the scanning distance is large. • when a large reading field (reading window) has to be covered. Figure 4.5: Deflection principle for the line scanner with oscillating mirror add-on BCL 500 \ BCL 501 Leuze electronic...

  • Page 28: Omnidirectional Reading

    M12 connectors / sockets for the electrical connec- tion of the supply voltage, the interface and the switching inputs and outputs. Switching inputs/outputs Supply voltage PC / PLC host interface Figure 4.7: Stand-alone connection Leuze electronic BCL 500 \ BCL 501...

  • Page 29: Networking - Leuze Multinet Plus

    To prevent the host from having to BCL 500 \ BCL 501 Leuze electronic...

  • Page 30: Figure 4.9: Scanner Arrangement With The Multiscan Function

    Scan operation on the RS 485 interface, the multiNet master also functions as the multiScan master and the multiNet slaves function as multiScan slaves (thus, all multiNet slave are included in multiScan operation). Leuze electronic BCL 500 \ BCL 501...

  • Page 31: Heater

    500i \ BCL 501i after which the USB memory stick is plugged into the connection and the hood with integrated connectors closed with the cover in order to ensure protection class IP 65. BCL 500 \ BCL 501 Leuze electronic...

  • Page 32: Autoreflact

    It is possible to store the reference codes by means of teach-in (display command), via the webConfig tool or via online commands. The BCL 500 \ BCL 501 can compare read barcodes with one and/or both reference codes and execute user-configurable functions depending on the comparison result. Leuze electronic BCL 500 \ BCL 501...

  • Page 33: Autoconfig

    BCL 500 \ BCL 501 Afterward, barcodes with the same code type and number of digits are recognised and decoded. BCL 500 \ BCL 501 Leuze electronic...

  • Page 34: Specifications

    Switching inputs/outputs are protected against polarity reversal! Operating voltage 10 … 30VDC (Class II, Safety Class III) Power consumption max. 10W Table 5.1: Specifications of the BCL 501 and BCL 500 line scanners without heating Leuze electronic BCL 500 \ BCL 501...
  • Page 35 For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (Na- tional Electric Code). The BCL 500i \ BCL 501i barcode readers are designed in accordance with safety class III for supply by PELV (protective extra-low voltage with reliable disconnection). BCL 500 \ BCL 501 Leuze electronic...

  • Page 36: Oscillating-Mirror Scanner

    ±10° (adjustable via display or software) the beam exit Electrical data Power consumption max. 11W Mechanical data Weight 1.4kg 84 x173 x147mm Dimensions (WxHxD) Table 5.3: Specifications of the BCL 501 and BCL 500 deflection-mirror scanners without heating Leuze electronic BCL 500 \ BCL 501...

  • Page 37: Heating Models Of The Barcode Readers

    The required core cross-section of the connection cable for the voltage supply must be at least 0.75 mm². Attention! The voltage supply must not be looped through from one device to the next. BCL 500 \ BCL 501 Leuze electronic...

  • Page 38: Line Scanner With Heating

    Type Oscillating-mirror scanner with heating Optical data Useful opening angle max. 50° Max. swivel angle ±12°(adjustable) Table 5.5: Specifications of the BCL 501 and BCL 500 oscillating-mirror scanners with heating Leuze electronic BCL 500 \ BCL 501...

  • Page 39: Line Scanner With Deflection Mirror And Heating

    Standard, M12 ready-made cable not usable (insufficient cable cross-section) Environmental data Operating temperature range -35°C … +40°C Storage temperature range -20°C … +70°C Table 5.6: Specifications of the BCL 501 and BCL 500 deflection-mirror scanners with heating BCL 500 \ BCL 501 Leuze electronic...

  • Page 40: Dimensioned Drawings

    Specifications Dimensioned drawings 5.3.1 Line scanner with / without heating A – Optical axis Figure 5.1: Dimensioned drawing BCL 500 \ BCL 501 line scanner S…102 Leuze electronic BCL 500 \ BCL 501...

  • Page 41: Deflection Mirror Scanner With / Without Heating

    C – Opening angle The opening angle is reduced on devices with heating, see "Reading field curves for heating devices" on page 52. Figure 5.2: Dimensioned drawing BCL 500 \ BCL 501 deflection-mirror scanner S…100 BCL 500 \ BCL 501 Leuze electronic...

  • Page 42: Oscillating-Mirror Scanner With / Without Heating

    The optical swivel range and the opening angle are reduced on devices with heating, see "Reading field curves for heating devices" on page 52. Figure 5.3: Dimensioned drawing BCL 500 \ BCL 501 oscillating-mirror scanner O…100 Leuze electronic BCL 500 \ BCL 501...

  • Page 43: Type Overview

    BCL 500 SL 102 H Line scanner, beam exit at the front, with heating 501 09914 BCL 500 OL 100 H Oscillating-mirror scanner with heating 501 09915 Table 5.7: Type overview BCL 500 BCL 500 \ BCL 501 Leuze electronic...

  • Page 44: Bcl 501 I

    BCL 501 SL 102 H Line scanner, beam exit at the front, with heating 501 09893 BCL 501 OL 100 H Oscillating-mirror scanner with heating 501 09894 Table 5.8: Type overview BCL 501 Leuze electronic BCL 500 \ BCL 501...

  • Page 45: Reading Field Curves / Optical Data

    Therefore, above all, the module of a barcode is decisive for the size of the reading field. Notice! A rule of thumb: The smaller the module of the barcode is, the smaller the maximum reading distance and reading field width will be. BCL 500 \ BCL 501 Leuze electronic...

  • Page 46: Reading Field Curves

    Figure 5.5: Zero position of the reading distance Reading conditions for the reading field curves 2/5 Interleaved Barcode type 1:2.5 Ratio class A ANSI specification > 75% Reading rate Table 5.9: Reading conditions Leuze electronic BCL 500 \ BCL 501...

  • Page 47: High Density (N) Optics: Bcl 500 I \ Bcl 501 I Sn 100/102

    -300 -400 -100 1000 Read distance [mm] Figure 5.6: "High Density" reading field curve for line scanner (with/without deflection mirror) The reading field curve applies for the reading conditions stated in table 5.9. BCL 500 \ BCL 501 Leuze electronic...

  • Page 48: High Density (N) Optics: Bcl 500 I \ Bcl 501 I On 100

    -100 -200 -300 -400 -100 1000 Read distance [mm] Figure 5.8: Lateral "High Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.9. Leuze electronic BCL 500 \ BCL 501...

  • Page 49: Medium Density (M) Optics: Bcl 500 I \ Bcl 501 I Sm 100/102

    -400 -100 1000 1100 Read distance [mm] Figure 5.9: "Medium Density" reading field curve for line scanner (with/without deflection mirror) The reading field curves apply for the reading conditions stated in table 5.9. BCL 500 \ BCL 501 Leuze electronic...

  • Page 50: Medium Density (M) Optics: Bcl 500 I \ Bcl 501 I Om 100

    -200 -300 -400 -100 1000 1100 Read distance [mm] Figure 5.11: Lateral "Medium Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.9. Leuze electronic BCL 500 \ BCL 501...

  • Page 51: Low Density (F) Optics: Bcl 500 I \ Bcl 501 I Sf 100/102

    900 1000 1100 1200 1300 1400 1500 1600 1700 Read distance [mm] Figure 5.12: "Low Density" reading field curve for line scanner (with/without deflection mirror) The reading field curves apply for the reading conditions stated in table 5.9. BCL 500 \ BCL 501 Leuze electronic...

  • Page 52: Low Density (F) Optics: Bcl 500 I \ Bcl 501 I Of 100

    900 1000 1100 1200 1300 1400 1500 1600 1700 -100 Read distance [mm] Figure 5.14: Lateral "Low Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.9. Leuze electronic BCL 500 \ BCL 501...

  • Page 53: Ultra Low Density (L) Optics: Bcl 500 I \ Bcl 501 I Sl 102

    2200 2400 2600 Read distance [mm] Figure 5.15: "Ultra Low Density" reading field curve for line scanner without deflection mirror The reading field curves apply for the reading conditions stated in table 5.9. BCL 500 \ BCL 501 Leuze electronic...

  • Page 54: Ultra Low Density (L) Optics: Bcl 500 I \ Bcl 501 I Ol 100

    1800 2000 2200 2400 2600 Read distance [mm] Figure 5.17: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.9. Leuze electronic BCL 500 \ BCL 501...

  • Page 55: Reading Field Curves For Heating Devices

    -100 1000 Read distance [mm] Figure 5.18: "High Density" reading field curve for line scanner with heating (without deflection mirror) The reading field curve applies for the reading conditions stated in table 5.9. BCL 500 \ BCL 501 Leuze electronic...

  • Page 56: High Density (N) Optics: Bcl 500 I \ Bcl 501 I Sn 100 H

    -100 1000 Read distance [mm] Figure 5.19: "High Density" reading field curve for line scanner with heating (with deflection mirror) The reading field curve applies for the reading conditions stated in table 5.9. Leuze electronic BCL 500 \ BCL 501...

  • Page 57: High Density (N) Optics: Bcl 500 I \ Bcl 501 I On 100 H

    -300 -400 -100 1000 Read distance [mm] Figure 5.21: Lateral "High Density" reading field curve for oscillating-mirror scanners with heating The reading field curves apply for the reading conditions stated in table 5.9. BCL 500 \ BCL 501 Leuze electronic...

  • Page 58: Medium Density (M) Optics: Bcl 500 I \ Bcl 501 I Sm 102 H

    1000 1100 Read distance [mm] Figure 5.22: "Medium Density" reading field curve for line scanner with heating (without deflection mirror) The reading field curves apply for the reading conditions stated in table 5.9. Leuze electronic BCL 500 \ BCL 501...

  • Page 59: Medium Density (M) Optics: Bcl 500 I \ Bcl 501 I Sm 100 H

    1000 1100 Read distance [mm] Figure 5.23: "Medium Density" reading field curve for line scanner with heating (with deflection mirror) The reading field curves apply for the reading conditions stated in table 5.9. BCL 500 \ BCL 501 Leuze electronic...

  • Page 60: Medium Density (M) Optics: Bcl 500 I \ Bcl 501 I Om 100 H

    -400 -100 1000 1100 Read distance [mm] Figure 5.25: Lateral "Medium Density" reading field curve for oscillating-mirror scanners with heating The reading field curves apply for the reading conditions stated in table 5.9. Leuze electronic BCL 500 \ BCL 501...

  • Page 61: Low Density (F) Optics: Bcl 500 I \ Bcl 501 I Sf 102 H

    900 1000 1100 1200 1300 1400 1500 1600 1700 Read distance [mm] Figure 5.26: "Low Density" reading field curve for line scanner with heating (without deflection mirror) The reading field curves apply for the reading conditions stated in table 5.9. BCL 500 \ BCL 501 Leuze electronic...

  • Page 62: Low Density (F) Optics: Bcl 500 I \ Bcl 501 I Sf 100 H

    900 1000 1100 1200 1300 1400 1500 1600 1700 Read distance [mm] Figure 5.27: "Low Density" reading field curve for line scanner with heating (with deflection mirror) The reading field curves apply for the reading conditions stated in table 5.9. Leuze electronic BCL 500 \ BCL 501...

  • Page 63: Low Density (F) Optics: Bcl 500 I \ Bcl 501 I Of 100 H

    900 1000 1100 1200 1300 1400 1500 1600 1700 -100 Read distance [mm] Figure 5.29: Lateral "Low Density" reading field curve for oscillating-mirror scanners with heating The reading field curves apply for the reading conditions stated in table 5.9. BCL 500 \ BCL 501 Leuze electronic...

  • Page 64: Ultra Low Density (L) Optics: Bcl 500 I \ Bcl 501 I Sl 102 H

    2600 Read distance [mm] Figure 5.30: "Ultra Low Density" reading field curve for line scanner with heating (without deflection mirror) The reading field curves apply for the reading conditions stated in table 5.9. Leuze electronic BCL 500 \ BCL 501...

  • Page 65: Ultra Low Density (L) Optics: Bcl 500 I \ Bcl 501 I Ol 100 H

    2200 2400 2600 Read distance [mm] Figure 5.32: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners with heating The reading field curves apply for the reading conditions stated in table 5.9. BCL 500 \ BCL 501 Leuze electronic...

  • Page 66: Installation And Mounting

    Save the original packaging for later storage or shipping. If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office. Observe the applicable local regulations when disposing of the packaging materials. Leuze electronic...

  • Page 67: Mounting The Bcl 500 I \ Bcl 501 I

    • Using two M4x6 screws on the rear of the device or using four M4x6 screws on the bottom of the device. • Using a BT 56 mounting device on the two fastening grooves. 6.2.1 Fastening with M4 x 6 screws Figure 6.2: Fastening options using M4x6 threaded holes BCL 500 \ BCL 501 Leuze electronic...

  • Page 68: Bt 56 Mounting Device

    Clamp profile for mounting to round or oval pipes Ø 16 … 20mm All dimensions in mm A Rod holder, turnable 360° B Rods Ø 16 … 20mm Figure 6.3: BT 56 mounting device Leuze electronic BCL 500 \ BCL 501...

  • Page 69: Device Arrangement

    • The display and control panel should be very visible and accessible. • For configuring and commissioning with the webConfig tool, the USB interface should be easily accessible. For specific information, please refer to chapter 4.4. BCL 500 \ BCL 501 Leuze electronic...

  • Page 70: Avoiding Total Reflection - Line Scanner

    This means that in order to be on the safe side and to avoid total reflection, the BCL 500 \ BCL 501 with oscillating/deflection mirror must be inclined upward or downward 20° … 30°! Leuze electronic BCL 500 \ BCL 501...

  • Page 71: Mounting Location

    • Mount in such a way that the device is protected from draughts and wind; mount addi- tional shields if necessary. Notice! When installing the BCL 500i \ BCL 501i in a protective housing, it must be ensured that the scanning beam can exit the protective housing without obstruction. BCL 500 \ BCL 501 Leuze electronic...

  • Page 72: Maximum Permissible Read Angles Between Bcl 500 I \ Bcl 501 I And Barcode

    Remove all packaging remains, e.g. carton fibres or Styrofoam balls. In doing so, avoid leaving fingerprints on the front cover of the BCL 500i \ BCL 501i. Attention! Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device. Leuze electronic BCL 500 \ BCL 501...

  • Page 73: Electrical Connection

    For the locations of the individual device connections, please refer to the device detail shown below. Notice! The corresponding mating connectors and ready-made cables are available as accessories for all connections. For additional information, refer to chapter chapter 13. Figure 7.1: Location of the electrical connections BCL 500 \ BCL 501 Leuze electronic...

  • Page 74: Safety Notices For The Electrical Connection

    III for supply by PELV (protective extra-low voltage with reliable disconnection). Notice! Protection class IP 65 is achieved only if the connectors and caps are screwed into place! Leuze electronic BCL 500 \ BCL 501...

  • Page 75: Electrical Connection Of The Bcl 500 I

    RXD/RX- RS485A RTS/TX+ SWIO_4 M12 socket M12 plug M12 plug (B-coded) (B-coded) (A-coded) Figure 7.2: Connections of the BCL 500 Described in detail in the following are the individual connections and pin assignments. BCL 500 \ BCL 501 Leuze electronic...

  • Page 76: Pwr - Voltage Supply And Switching Input/Outputs 3 And 4

    "webConfig" configuration tool! Described in the following is the external wiring for use as a switching input or output; the respective function assignments to the switching inputs/outputs can be found in chapter 10. Leuze electronic BCL 500 \ BCL 501...

  • Page 77: Figure 7.1: Switching Input Connection Diagram Swio_3 And Swio_4

    Both switching inputs/outputs SWIO_3 and SWIO_4 are configured by default in such a way that: • Switching input SWIO_3 activates the reading gate. • Switching output SWIO_4 switches by default on "No Read" BCL 500 \ BCL 501 Leuze electronic...

  • Page 78: Service - Usb Interface (Type A)

    IP 65 is achieved only if the connectors and caps are screwed into place. Alternatively, a pa- rameter memory in the form of a USB memory stick certified by Leuze electronic GmbH + Co. can be connected to the provided USB service interface. With this Leuze memory stick, protection class IP 65 is also ensured.

  • Page 79: Sw In/Out - Switching Input/Switching Output

    If, for example, the inverted sensor output is connected to pin 2, and pin 2 of the barcode reader is, at the same time, configured as an output (and not as an input), the switching output malfunctions. Attention! The maximum input current must not exceed 8mA! BCL 500 \ BCL 501 Leuze electronic...

  • Page 80: Host / Bus In For Bcl 500 I

    RTS/Tx+ RTS signal (RS 232) / TX+ (RS 422) RTS/TX+ RxD / Rx- RxD signal (RS 232) / Rx- (RS 422) M12 plug (B-coded) Thread Functional earth (housing) Table 7.4: Pin assignment HOST / BUS IN BCL 500 Leuze electronic BCL 500 \ BCL 501...

  • Page 81: Figure 7.5: Pin Assignments - Host / Bus In As Rs 232

    Pin assignments - HOST / BUS IN as RS 422 Notice for connecting the RS 422 interface! Ensure adequate shielding. The entire connection cable must be shielded and earthed. The Rx+/Rx- and Tx+/Tx- wires must be stranded in pairs. BCL 500 \ BCL 501 Leuze electronic...

  • Page 82: Bus Out For The Bcl 500 I

    The BCL 500i can only participate as a slave in the Leuze multiNet plus on the BUS OUT socket and via an external M12 T-connector! For further information, see chapter 7.4.3 and figure 7.9! Leuze electronic BCL 500 \ BCL 501...

  • Page 83: Electrical Connection Of The Bcl 501 I

    BCL 500 (see chapter 7.2.2). 7.3.3 SW IN/OUT – Switching input/switching output The SW IN/OUT connection of the BCL 501 is identical to the SW IN/OUT connection of the BCL 500 (see chapter 7.2.3). BCL 500 \ BCL 501 Leuze electronic...

  • Page 84: Host / Bus In For Bcl 501 I

    Leuze multiNet plus network (RS 485 interface) must be terminated with a terminating resistor (see chapter 13 "Type overview and accessories"). This prevents reflec- tions on the Leuze multiNet plus and improves the interference immunity. Leuze electronic BCL 500 \ BCL 501...

  • Page 85: Leuze Multinet Plus

    (either an RS 232 or RS 422) to a primary PLC control or to a computer, i.e. it "collects" the scanner data in the network and transmits it to an interface on the host computer. This reduces interface costs (CPs) and time spent programming the software. BCL 500 \ BCL 501 Leuze electronic...

  • Page 86: Wiring The Multinet Plus

    220Ω between RS 485A and RS 485B. This prevents reflections on the multiNet plus and improves the interference immunity. Notice! Use the recommended connectors / sockets or the ready-made lines and terminating resis- tors (see chapter 13 "Type overview and accessories"). Leuze electronic BCL 500 \ BCL 501...

  • Page 87: The Bcl 500 I As Network Master

    Once the network has been put into operation, it is possible to set (configure) each scanner in the network centrally via the USB-service interface or host inter- face of the BCL 500 without having to connect a PC/terminal to the individual read stations. BCL 500 \ BCL 501 Leuze electronic...

  • Page 88: The Bcl 500 I As Network Slave

    The parameters necessary for the reading task, such as the code types to be read and the number of digits of the code, must be set. This can be performed via the display as well as with the aid of the webConfig tool. Leuze electronic BCL 500 \ BCL 501...

  • Page 89: The Bcl 501 I As Network Slave

    BCL to the RS 485 strands, stranded in pairs last BCL BCL – power not necessary supply unit not necessary Switching input not necessary Switching output Table 7.7: Line lengths and shielding BCL 500 \ BCL 501 Leuze electronic...

  • Page 90: Display And Control Panel

    Switching input or switching output 4 active (function dependent on set configura- tion). Default: Switching output with the "No read" function Warning (Attention) Internal device error (Error) -> The device must be sent in for inspection Leuze electronic BCL 500 \ BCL 501...

  • Page 91: Led Status Indicators

    Device ok, warning set barcode reading possible temporary operating fault red continuous light Device error / parameter enable no barcode reading possible BCL 500 \ BCL 501 Leuze electronic...
  • Page 92 (BCL 500 and BCL 501 slave). red continuous light Network error slave cannot transmit any more data to the master (BCL 500 and BCL 501 slave). Leuze electronic BCL 500 \ BCL 501...

  • Page 93: Control Buttons

    Selecting options If options can be selected, the display looks like this: o OFF Standard ----- Unit Select the desired option with the buttons. Activate the option by pressing BCL 500 \ BCL 501 Leuze electronic...

  • Page 94: Menu Description

    The display then shows the barcode reading window with all status information. 8.3.1 The main menus Device information - main menu BCL500i SF 102 This menu item contains detailed information on Leuze electronic • Device type GmbH & Co. KG •...

  • Page 95: Parameter Menu

    By pressing the enter button after selecting default Parameters to default, all parameters are reset to their standard settings without any further security prompts. In this case, English is selected as the display language. BCL 500 \ BCL 501 Leuze electronic...

  • Page 96: Decoder Table Submenu

    Fourth decodable number of charac- ters. Digits 5 0 to 64 characters Fifth decodable number of characters. Reading reliability Value from 2 to 100 Number or scans required to reliably detect a label. Leuze electronic BCL 500 \ BCL 501...
  • Page 97 Digits 4 0 to 64 characters Digits 5 0 to 64 characters Reading reliability Value from 2 to 100 Check digit method as decoder 1 Standard Check digit transm. as decoder 1 Standard BCL 500 \ BCL 501 Leuze electronic...
  • Page 98 Digits 4 0 to 64 characters Digits 5 0 to 64 characters Reading reliability Value from 2 to 100 Check digit method as decoder 1 Standard Check digit transm. as decoder 1 Standard Leuze electronic BCL 500 \ BCL 501...

  • Page 99: Digital Swio Submenu

    Time in milliseconds for which the function configured below remains activated after the switching input sig- nal is deactivated and the pulse dura- tion has expired. Function No BCL500i function Reading gate Rd. gate start/stop start/stop Rd. gate stop Rd. gate start...
  • Page 100 The function set here specifies which event activates the switching output. Deactivation function 1 See Activation function 1 for selection No function options The function set here specifies the event that deactivates the switching output. Leuze electronic BCL 500 \ BCL 501...
  • Page 101 Signal delay Value from 0 to 65535 Pulse duration Value from 0 to 65535 Activation function 4 see switching input/output 1 Invalid read result Deactivation function 4 see switching input/output 1 Reading gate start BCL 500 \ BCL 501 Leuze electronic...

  • Page 102: Com Submenu

    Data format The data format is specified as: Number of bits (7,8,9) Parity (N=none, E=even, O=odd) Number of stop bits (1,2) Handshake None None RTS CTS XON XOFF Standard RS232 RS232 RS422 RS485 Leuze electronic BCL 500 \ BCL 501...

  • Page 103: Language Selection Menu

    • English • Spanish • French • Italian The display language and the language of the webConfig user interface are synchronised. The setting in the display affects the webConfig tool and vice versa. BCL 500 \ BCL 501 Leuze electronic...

  • Page 104: Service Menu

    Display and control panel 8.3.4 Service menu Diagnostics This menu item is used exclusively for service purposes by Leuze electronic. Status messages This menu item is used exclusively for service purposes by Leuze electronic. 8.3.5 Actions menu Start decoding Here, you can perform a single reading via the display.
  • Page 105 RC13xxzzzzzz The following information is displayed: RC13 means that reference code number 1 is stored in RAM. This is always output. defined code type (see auto-setup) defined code information (1 … 63 characters) BCL 500 \ BCL 501 Leuze electronic...

  • Page 106: Operation

    Standard ----- Unit Press the ESC button twice to return to the main menu. Network configuration Information on network configuration can be found in chapter "Commissioning and configu- ration" on page 109. Leuze electronic BCL 500 \ BCL 501...

  • Page 107: Leuze Webconfig Tool

    Windows 2000 Windows XP (Home Edition, Professional) Windows Vista Computer: PC with USB interface version 1.1 or higher Graphics card: min. 1024 x 768 pixels or higher resolution Required hard-disk capacity: approx. 10MB BCL 500 \ BCL 501 Leuze electronic...

  • Page 108: Installing The Usb Driver

    Upon successful installation of the USB driver, a BCL 50xi icon automatically appears on the desktop. To check: In the Windows Device Manager, a device called "Leuze electronic, USB Remote NDIS Network Device" appears under the "Network adapter" device class following successful USB registration.

  • Page 109: Starting The Webconfig Tool

    The individual parameters are – where useful – graphically displayed in order to better illus- trate the meaning of the what are often perceived as abstract parameters. The result is an easy-to-use and practically-oriented user interface! BCL 500 \ BCL 501 Leuze electronic...

  • Page 110: Short Description Of The Webconfig Tool

    9.4.1 Module overview in the Configuration menu The adjustable parameters of the BCL 500 \ BCL 501 are clustered in modules in the Configuration menu. Figure 9.3: Module overview in the webConfig tool Leuze electronic BCL 500 \ BCL 501...
  • Page 111 During commissioning of the BCL 500 , it is recommended that the individual modules be configured in the order presented above. Further information on commissioning can be found in chapter "Commissioning and configuration" on page 109. BCL 500 \ BCL 501 Leuze electronic...

  • Page 112: Commissioning And Configuration

    Notes on the use of the display can be found in chapter 8 "Display and control panel" on page 87. An overview of the menu structure and brief instructions for operating the display can be found in the two fold-out pages at the beginning and end of this technical description. Leuze electronic BCL 500 \ BCL 501...

  • Page 113: Bcl 500 I

    With the BCL 500 , stand-alone operation is preset ex-works. If you wish to operate the BCL 500 as a stand-alone device, you can skip the following para- graphs and continue with chapter 10.3. BCL 500 \ BCL 501 Leuze electronic...

  • Page 114: 10.1.4 Selecting The Operating Mode

    Additional settings are required for slave opera- tion. The configuration of the BCL 500 as a multiNet slave corresponds to the config- uration of the BCL 501 . For further information on this topic, refer to chapter 10.2.3. Leuze electronic BCL 500 \ BCL 501...

  • Page 115: 10.1.5 Operation As A Multinet Plus Master

    Then use the buttons to select save and save the set number of slaves by pressing You also need to configure the BCL 500 such that it is able to communicate with the primary host: BCL 500 \ BCL 501 Leuze electronic...
  • Page 116 Baud rate ting the interface parameters. Select the available Data format parameters one after another and set them to the Handshake values you require. The various settings are Standard described beginning on page 99. Leuze electronic BCL 500 \ BCL 501...

  • Page 117: Multinet Plus Slave Bcl 501 I

    HOST / BUS IN BUS OUT RS 485 RS485B RS485B SWIO_3 VCC485 1 GND485 GND485 3 RS485A RS485A SWIO_4 M12 socket M12 plug M12 plug (B-coded) (B-coded) (A-coded) Figure 10.2: Connections of the BCL 501 BCL 500 \ BCL 501 Leuze electronic...

  • Page 118: 10.2.2 Starting The Device

    Set the Slave address parameter to a value > 0 and < 31. Start with address 01 for the first slave and assign further addresses in contiguous ascending order. • Via webConfig: Configuration -> Communication -> BUS OUT -> Protocol • Or, alternatively, via the display Leuze electronic BCL 500 \ BCL 501...
  • Page 119 From the hardware address (device address > 0), the BCL 501i detects that networking is required. It automatically switches to the Leuze multiNet plus network and waits for initiali- sation by the master. BCL 500 \ BCL 501 Leuze electronic...

  • Page 120: Additional Settings For The Bcl 500 I And The Bcl 501 I

    Data segmentation for differentiating between identifier and content of the read data • Data filtering according to content and/or identifier in order to suppress the output of barcodes with specific content/identifiers • Completeness inspection of the read data Leuze electronic BCL 500 \ BCL 501...

  • Page 121: 10.3.2 Control Of The Decoding

    • stop decoding after a maximum reading gate time • stop decoding via the completeness mode, if: • the maximum number of barcodes to be decoded has been decoded • a positive reference code comparison has taken place. BCL 500 \ BCL 501 Leuze electronic...

  • Page 122: 10.3.3 Control Of The Switching Outputs

    I/O mode to Output and then configure the switching behaviour: • Via webConfig: Configuration -> Device -> Switching inputs/outputs • Or, alternatively, via the display Parameter -> Digital SWIO -> Switching input/output 1-4 Leuze electronic BCL 500 \ BCL 501...

  • Page 123: Transmitting Configuration Data

    This copy is immediately updated when the configuration is changed via the display or by a primary host system (PC/PLC) via online commands. BCL 500 \ BCL 501 Leuze electronic...

  • Page 124: Figure 10.4: Installing The External Parameter Memory

    After the USB memory stick has been inserted and supply Memory stick connected: Export internal voltage applied, the message on the left appears on the configuration? display. cancel. Use the arrow keys to select OK and then press the enter button Leuze electronic BCL 500 \ BCL 501...

  • Page 125: Bcl

    Make sure you select Cancel . Otherwise, the configuration in the external parameter mem- ory is lost! The configuration is now imported from the external parameter memory and the BCL 500 \ BCL 501 is immediately operational without any further configuration. BCL 500 \ BCL 501 Leuze electronic...

  • Page 126: Online Commands

    Most online commands are acknowledged by the BCL 500 \ BCL 501 and any requested data returned. For commands that are not acknowledged, command execution can be observed or monitored directly on the device. Leuze electronic BCL 500 \ BCL 501...

  • Page 127: 11.1.1 General 'Online' Commands

    ’H’ Carries out a software reset. The device is restarted and reinitialised, Description leaving it in the same state as when the supply voltage is switched on. Parameter Acknowledge- ’S’ (start signal) ment BCL 500 \ BCL 501 Leuze electronic...
  • Page 128 Code 39 Acknowledge- ’06’ UPC (A, E) ment ’07’ ’08’ Code 128, EAN 128 ’10’ EAN/UPC ’11’ Codabar Contents of the decoded label. A ↑ appears if the label was zzzzzz: not correctly read. Leuze electronic BCL 500 \ BCL 501...
  • Page 129 Code 39 ’06’ UPC (A, E) Description ’07’ ’08’ Code 128, EAN 128 ’10’ EAN/UPC ’11’ Codabar Contents of the decoded label. A ↑ appears if the label zzzzzz: was not correctly read. BCL 500 \ BCL 501 Leuze electronic...
  • Page 130 ’+’: Starts the adjustment mode. Parameter ’-’: Ends the adjustment mode. ’yyy_zzzzzz’ Acknowl- yyy: Reading quality in %. A high process availability is ensured at edgement read qualities > 75%. zzzzzz: Barcode information. Leuze electronic BCL 500 \ BCL 501...
  • Page 131 Invalid command ment ’2’ Insufficient memory for reference code ’3’ Reference code has not been saved ’4’ Reference code invalid Input = ’RS130678654331’ (Code 1 (1), RAM only (3), UPC (06), code Example information) BCL 500 \ BCL 501 Leuze electronic...
  • Page 132 After each reading via an ’RTy’ command, explicitly switch off the function again since failure to do so will interfere with other commands as well as prevent execution of a new ’RTx’ command. Leuze electronic BCL 500 \ BCL 501...
  • Page 133 Defined reference code no. Acknowledge- ’1’ (Code 1) ment ’2’ (Code 2) Memory location for reference code ’0’ RAM+EEPROM, ’3’ RAM only Defined code type (see command ’CA’) Defined code information (1 … 63 characters) BCL 500 \ BCL 501 Leuze electronic...

  • Page 134: 11.1.2 'Online' Commands For System Control

    Following deactivation, the read result is Description output. Because the reading gate was manually deactivated and, thus, no GoodRead criterion was met, a NoRead is output. Parameter Acknowledge- ment Leuze electronic BCL 500 \ BCL 501...

  • Page 135: 11.1.3 'Online' Commands For The Parameter Set Operations

    ’PS=<aa>’ <aa> Status acknowledgement, unit [dimensionless] ’00’ ’01’ Syntax error Acknowledge- ’02’ Impermissible command length ment ’03’ Reserved ’04’ Reserved ’05’ Reserved ’06’ Impermissible combination, source type - target type BCL 500 \ BCL 501 Leuze electronic...
  • Page 136 <Address> Relative address of the data within the data set ’aaaa’ Four-digit, unit [dimensionless] <Data length> Length of the parameter data to be transferred ’bbbb’ Four-digit, unit [length in bytes] <BCC> Check sum calculated as specified under BCC type Leuze electronic BCL 500 \ BCL 501...
  • Page 137 Impermissible number of data requested ’06’ Requested data does not (any longer) fit in the transmis- sion buffer ’07’ Impermissible address value ’08’ Read access after end of data set ’09’ Impermissible QPF data set type BCL 500 \ BCL 501 Leuze electronic...
  • Page 138 Relative address of the data within the data set ’aaaa’ Four-digit, unit [dimensionless] <P.value> Parameter value of the -bb- parameter stored at this address. The parameter set data is converted from HEX format to a 2-byte-ASCII format for transfer. Leuze electronic BCL 500 \ BCL 501...
  • Page 139 <aa> Status acknowledgement, unit [dimensionless] ’0’ No difference Acknowledge- ’1’ Syntax error ment ’2’ Impermissible command length negative ’6’ Impermissible combination, parameter set 1 and para- meter set 2 ’8’ Invalid parameter set BCL 500 \ BCL 501 Leuze electronic...
  • Page 140 <P.value> Parameter value of the -bb- parameter stored at this address. The parameter set data is converted from HEX format to a 2-byte-ASCII format for transfer. <BCC> Check sum calculated as specified under BCC type Leuze electronic BCL 500 \ BCL 501...
  • Page 141 Impermissible value for check-sum type ment ’04’ Invalid check sum received ’05’ Impermissible data length ’06’ Invalid data (parameter limits violated) ’07’ Invalid start address ’08’ Invalid parameter set ’09’ Invalid parameter set type BCL 500 \ BCL 501 Leuze electronic...

  • Page 142: Diagnostics And Troubleshooting

    Avoid EMC coupling caused by power cables laid parallel to device lines. ❏ Check max. network expansion as a function • Overall network expansion of the max. cable lengths. exceeded. Table 12.2: Interface error Leuze electronic BCL 500 \ BCL 501...
  • Page 143 Customer data (please complete) Device type: Company: Contact partner / department: Phone (direct): Fax: Street / No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 BCL 500 \ BCL 501 Leuze electronic...

  • Page 144: Type Overview And Accessories

    BCL 500 SM 102 H Line scanner, beam exit at the front, with heating 501 05463 BCL 500 OM 100 H Oscillating-mirror scanner with heating 501 05464 Table 13.1: Type overview BCL 500 Leuze electronic BCL 500 \ BCL 501...
  • Page 145 BCL 500 SL 102 H Line scanner, beam exit at the front, with heating 501 09914 BCL 500 OL 100 H Oscillating-mirror scanner with heating 501 09915 Table 13.1: Type overview BCL 500 BCL 500 \ BCL 501 Leuze electronic...

  • Page 146: Bcl 501 I

    BCL 501 SL 102 H Line scanner, beam exit at the front, with heating 501 09893 BCL 501 OL 100 H Oscillating-mirror scanner with heating 501 09894 Table 13.2: Type overview BCL 501 Leuze electronic BCL 500 \ BCL 501...

  • Page 147: Accessory Terminating Resistor

    \ BCL 501 32,5 Ø24 Ø25,5 13.7 Accessory mounting device Type designation Description Part No. BT 56 Mounting device for rod 50027375 Table 13.7: Mounting devices for the BCL 500 \ BCL 501 BCL 500 \ BCL 501 Leuze electronic...

  • Page 148: Accessory Ready-Made Cables For Voltage Supply

    M12 socket for PWR, axial connector, open line end, cable length 5m 50104557 K-D M12A-5P-10m-PVC M12 socket for PWR, axial connector, open line end, cable length 10m 50104559 Table 13.8: PWR cables for the BCL 500 \ BCL 501 Leuze electronic BCL 500 \ BCL 501...

  • Page 149: Accessory Ready-Made Cables For Bus Connection

    A (N) N.C. N.C. N.C. B (P) M12 connector (B-coded) 1 Conductor with insulation red 2 Conductor with insulation green 3 Drain wire 4 Fibrous fleece Figure 13.9:Cable structure of PROFIBUS/multiNet plus connection cable BCL 500 \ BCL 501 Leuze electronic...

  • Page 150: 13.9.3 Technical Data Of Interface Connection Cable

    Cable length 15m 50104100 KB PB-20000-SBA Cable length 20m 50104101 KB PB-25000-SBA Cable length 25m 50104174 KB PB-30000-SBA Cable length 30m 50104173 Table 13.10: Bus connection cables for the BCL 500 \ BCL 501 Leuze electronic BCL 500 \ BCL 501...

  • Page 151: Maintenance

    Contact your Leuze distributor or service organisation should repairs be required. The addresses can be found on the inside of the cover and on the back. Notice! When sending devices to Leuze electronic for repair, please provide an accurate description of the error. 14.3...

  • Page 152: Appendix

    Appendix Appendix 15.1 Declaration of conformity Leuze electronic BCL 500 \ BCL 501...

  • Page 153: Ascii Character Set

    Invalid END OF MEDIUM End of medium SUBSTITUTE Substitution ESCAPE Escape FILE SEPARATOR File separator GROUP SEPARATOR Group separator RECORD SEPARATOR Record separator UNIT SEPARATOR Unit separator SPACE Space EXCLAMATION POINT Exclamation point BCL 500 \ BCL 501 Leuze electronic...
  • Page 154 Number COLON Colon SEMI-COLON Semi-colon < LESS THAN Less than EQUALS Equals > GREATER THAN Greater than QUESTION MARK Question mark COMMERCIAL AT Commercial AT Capital letter Capital letter Capital letter Capital letter Leuze electronic BCL 500 \ BCL 501...
  • Page 155 CLOSING BRACKET Closing bracket CIRCUMFLEX Circumflex UNDERSCORE Underscore ‘ GRAVE ACCENT Grave accent Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter BCL 500 \ BCL 501 Leuze electronic...
  • Page 156 Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter OPENING BRACE Opening brace VERTICAL LINE Vertical line CLOSING BRACE Closing brace TILDE Tilde DELETE (RUBOUT) Delete Leuze electronic BCL 500 \ BCL 501...

  • Page 157: Barcode Samples

    3456 7890 A121314A Code 128 Modul 0,3 Code type 10: EAN 13 Add-on SC 0 77889 abcde Code type 08: EAN 128 1 122334 455666 Modul 0,3 leuze Figure 15.1:Barcode sample labels (module 0.3) BCL 500 \ BCL 501 Leuze electronic...

  • Page 158: Module 0.5

    9876 5430 Code 128 Modul 0,5 Code type 10: EAN 13 Add-on SC 2 44332 fghij Code type 08: EAN 128 Modul 0,5 0 099887 766550 LEUZE Figure 15.2:Barcode sample labels (module 0.5) Leuze electronic BCL 500 \ BCL 501...
  • Page 159 Deutsch / English / Español / Français / Italiano page 100 Service Diagnostics Number of readings, reading gates, reading rate / non-reading rate etc.. page 101 Status messages Exclusively for service purposes by Leuze electronic Actions Start decoding Stop decoding Perform a single reading page 101 Start alignment...

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