Bar code reader with integrated decoder connector unit (85 pages)
Summary of Contents for Leuze electronic BCL 300 Series
Page 1
BCL304i Bar code reader T E C H N I C A L D E S C R I P T I O N...
Page 2
Leuze electronic GmbH + Co. KG P.O. Box 1111, D- 73277 Owen Tel. +49(0) 7021/ 573-0, Fax +49(0)7021/ 573-199 info@leuze.de w.leuze.com Sales and Service Germany Sales Region North Sales Region South Sales Region East Phone 07021/573-306 Phone 07021/573-307 Phone 035027/629-106...
Line scanner (single line)......................28 4.4.2 Line scanner with oscillating mirror....................29 4.4.3 Raster scanner (Raster Line)....................... 30 Fieldbus systems ......................31 4.5.1 PROFIBUS DP ..........................31 Heater ..........................31 autoReflAct ........................32 Reference codes ......................32 autoConfig ........................33 Leuze electronic 304i...
Page 4
Ultra Low Density (L) - optics: BCL 304i S/R1 L 102 (H) .............54 5.5.11 Ultra Low Density (L) - optics: BCL 304i S/R1 L 100 (H) .............54 5.5.12 Ultra Low Density (L) - optics: BCL 304i OL 100 (H) ..............55 304i Leuze electronic...
Page 5
HOST / BUS IN for BCL 304i....................... 75 7.3.4 BUS OUT for the BCL 304i......................76 7.3.5 PROFIBUS termination........................ 77 Cable lengths and shielding ................... 77 Display elements and display................. 78 LED indicators BCL 304i ....................78 Display BCL 304i ......................80 Leuze electronic 304i...
Page 6
Connecting the SERVICE USB interface ............... 82 Installing the required software..................83 9.2.1 System requirements ........................83 9.2.2 Installing the USB driver.......................83 Starting the webConfig tool .................... 84 Short description of the webConfig tool ............... 85 9.4.1 Module overview in the Configuration menu ................85 304i Leuze electronic...
Page 7
Module 40 – Code type......................121 10.8.14 Module 41 – Code position in the swivel range ................. 122 10.9 Data Processing ......................123 10.9.1 Module 50 – Characteristics filter ....................123 10.9.2 Module 51 – Data filtering......................125 Leuze electronic 304i...
Page 8
Example configuration: Indirect activation via the PLC..........157 10.16.1 Task ............................157 10.16.2 Procedure...........................157 10.17 Sample configuration: Direct activation via the switching input ......159 10.17.1 Task ............................159 10.17.2 Procedure...........................159 Diagnostics and troubleshooting..............161 11.1 General causes of errors....................161 11.2 Interface errors....................... 161 304i Leuze electronic...
Page 9
13.3 Disassembling, packing, disposing ................169 Appendix ......................170 14.1 Declaration of Conformity ..................... 170 14.2 ASCII character set ......................172 14.3 Bar code samples ......................176 14.3.1 Module 0.3 ..........................176 14.3.2 Module 0.5 ..........................177 Leuze electronic 304i...
Page 10
"Ultra Low Density" reading field curve for line scanner with deflection mirror ........54 Figure 5.22: "Ultra Low Density" reading field curve for oscillating-mirror scanners............ 55 Figure 5.23: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners........55 Figure 6.1: Device name plate BCL 304i ........................56 304i Leuze electronic...
Parameters for module 13........................111 Table 10.18: Input data for module 20 ........................112 Table 10.19: Input data for modules 21 … 27......................114 Table 10.20: Parameters for module 30........................116 Table 10.21: Input data for module 31 ........................117 Leuze electronic 304i...
Page 12
Device parameters for example configuration 2..................159 Table 11.1: General causes of errors ........................161 Table 11.2: Interface error ............................161 Table 12.2: Type overview BCL 304i........................163 Table 12.3: Connection hoods for the BCL 304i....................... 164 304i Leuze electronic...
You can find the Declaration of Conformity of the devices in the appendix of the manual on page 145. The manufacturer of the product, Leuze electronic GmbH & Co KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001.
The bar code readers of the BCL 300i series are especially designed for the following areas of application: • Storage technology and materials handling, in particular for object identification on fast-moving transport systems • Pallet transport systems • Automobile sector • Omnidirectional reading 304i Leuze electronic...
CAUTION: Use of controls or adjustments or performance of procedures other than specified herein may result in hazardous light exposure. Leuze electronic 304i...
M12 MS 3xx connection hood 304i Line scanner and M12 MS 3xx connection hood Warning: laser aperture Name plate Figure 2.1: Attachment of the stick-on labels with warning notices at the BCL 304i 304i Leuze electronic...
• The reading distance lies in the middle area of the reading field. • The bar code labels are of good print quality and have good contrast ratios. • You do not use high-gloss labels. • There is no direct sunlight. 304i Leuze electronic...
The PROFIBUS is looped through the MS 304, i.e. the bus is not interrupted when the 304i is removed from the MS 304. The bus is terminated at BUS OUT via an external mounted terminating resistor (see chap- ter 13.4 "Accessory terminating resistor"). Leuze electronic 304i...
The shield is automatically contacted when the cable is lead into the metal screw fitting and fastened when the cord grip is closed. Then lead the individual wires into the terminals according to the diagram. Wire end sleeves are not necessary. 304i Leuze electronic...
- on Good read, successful reading green, briefly off - briefly red - on No read, reading not successful orange continuous light Service mode flashes red Warning set red continuous light Device error / parameter enable Leuze electronic 304i...
Page 22
(21-27) must be configured and the BCL 304i must be connected to the PROFIBUS. If a code is led through the reading field, the code content is decoded and passed to the PLC via the PROFIBUS. 304i Leuze electronic...
(PLC/PC) via the PROFIBUS. Please check the incoming data of the bar code information there. Alternatively, you can use a switching input for read activation (switching signal of a photo- electric sensor or 24VDC switching signal). Leuze electronic 304i...
The interfaces (RS 232, RS 485 and RS 422) integrated in the various device models and the fieldbus systems (PROFIBUS DP, PROFINET-IO and Ethernet) offer optimum connec- tion to the superior host system. Leuze electronic 304i...
CRT decoder with code fragment technology: The proven code fragment technology (CRT) enables bar code readers of the BCL 300i series to read bar codes with a small bar height, as well as bar codes with a damaged or soiled print image. 304i Leuze electronic...
The two freely configurable switching inputs/outputs SWIO1 and SWIO2 can be assigned various functions and control e.g. activation of the BCL 304i or external devices, such as a PLC. System, warning and error messages provide assistance in setup/troubleshooting during commissioning and read operation. Leuze electronic 304i...
MK 3xx terminal hood MS 3xx hood with integrated connectors Display, LEDs and buttons Reading window Dovetail mounting and 4 mounting threads Line scanner with deflection mirror Figure 4.4: 304i device construction -line scanner with deflection mirror 304i Leuze electronic...
MK 304 terminal hood Cable lead-throughs Terminal compartment with address setting and termination for PROFIBUS Mini-B type USB Connection side with service interface system plug for connection to 304i Figure 4.7: Device construction MK 304 hood with integrated connectors 304i Leuze electronic...
• with bar codes having very short bar lengths. • when the ladder code is turned out of the vertical position (tilt angle). • when the reading distance is large. Figure 4.8: Deflection principle for the line scanner Leuze electronic 304i...
• when the bars of the bar code are printed perpendicular to the conveying direction ('picket fence arrangement'). • when reading stationary objects. • when a large reading field (reading window) has to be covered. Figure 4.9: Deflection principle for the line scanner with oscillating mirror add-on 304i Leuze electronic...
• when the bars of the bar code are perpendicular to the conveying direction ('picket fence arrangement') • with bar codes with low height displacement • with very glossy bar codes Figure 4.10: Deflection principle for the raster scanner Leuze electronic 304i...
For low-temperature applications to min. -35°C (e.g. in cold storage), the bar code readers of the BCL 304i series can optionally be permanently fitted with a built-in heating and these bar code readers purchased as separate device models. 304i Leuze electronic...
It is possible to store the reference codes via the webConfig tool or via the PROFIBUS. The BCL 304i can compare read bar codes with one and/or both reference codes and execute user-configurable functions depending on the comparison result. Leuze electronic 304i...
Display monochromatic graphical display, 128 x 32 pixel, with background lighting Keyboard 2 buttons LEDs 2 LEDs for power (PWR) and bus state (BUS), two-colored (red/green) Table 5.1: Specifications of the BCL 304i line/raster scanners without heating Leuze electronic 304i...
Page 37
For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code). The BCL 304i bar code readers are designed in accordance with safety class III for supply by PELV (protective extra-low voltage). 304i Leuze electronic...
Via rotating polygon wheel (horizontal) and deflection mirror (vertical) Electrical data Power consumption max. 3W Mechanical data Weight 350g (without connection hood) 44 x 103 x 96mm (without connection hood) Dimensions (WxHxD) Table 5.3: Specifications of the BCL 304i deflection-mirror scanners without heating Leuze electronic 304i...
To achieve an optimal heating effect, the BCL 304i should be mounted so that it is thermally isolated. Electrical connection The required core cross section of the connection cable for the voltage supply must be at least 0.75 mm². 304i Leuze electronic...
Technical data same as for line scanner without heating with the following differences: Type 304i PROFIBUS DP Type Oscillating-mirror scanner with heating Optical data Useful opening angle max. 60° Max. swivel angle ± 20°(adjustable) Table 5.5: Specifications of the BCL 304i oscillating-mirror scanners with heating Leuze electronic 304i...
Wiring through of the voltage supply to multiple heating devices is not permissi- ble. Standard, M12 ready-made cable not usable (insufficient cable cross-section) Environmental data Operating temperature range -35°C … +40°C Storage temperature range -20°C … +70°C Table 5.6: Specifications of the BCL 304i deflection mirror scanners with heating 304i Leuze electronic...
Specifications Dimensioned drawings 5.3.1 Dimensioned drawing of complete overview of the BCL 304i with MS 3xx / MK 3xx Figure 5.1: Dimensioned drawing of complete overview of the BCL 304i with MS 3xx / MK 3xx Leuze electronic 304i...
Specifications 5.3.2 Dimensioned drawing of line scanner with / without heating Optical axis Figure 5.2: Dimensioned drawing BCL 304i line scanner S…102 304i Leuze electronic...
To ensure protection class IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4Nm for connecting to the BCL. Figure 5.5: Dimensioned drawing of MS 3xx hood with integrated connectors / MK 3xx terminal hood Leuze electronic 304i...
Therefore, above all, the module of a bar code is decisive for the size of the reading field. Notice! A rule of thumb: The smaller the module of the bar code is, the smaller the maximum reading distance and reading field width will be. 304i Leuze electronic...
8 scan lines which vary depending on the reading distance from the raster aperture. Distance [mm] starting at the zero position Front scanner Deflection mirror scanner Table 5.7: Raster line cover as a function of the distance Leuze electronic 304i...
BCL 3xxi O…100… Figure 5.7: Zero position of the reading distance Reading conditions for the reading field curves 2/5 Interleaved Bar code type 1:2.5 Ratio class A ANSI specification > 75% Reading rate Table 5.8: Reading conditions 304i Leuze electronic...
= 0,127 m = 0,15 m = 0,2 -100 Reading distance [mm] Figure 5.9: "High Density" reading field curve for line scanner with deflection mirror The reading field curve applies for the reading conditions stated in table 5.8. Leuze electronic 304i...
= 0,127 m = 0,15 m = 0,2 -100 Reading distance [mm] Figure 5.11: Lateral "High Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.8. 304i Leuze electronic...
= 0,3 m = 0,5 -100 -150 Reading distance [mm] Figure 5.13: "Medium Density" reading field curve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5.8. Leuze electronic 304i...
= 0,2 m = 0,3 m = 0,5 -100 -125 -150 Reading distance [mm] Figure 5.15: Lateral "Medium Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.8. 304i Leuze electronic...
= 0,35 m = 0,5 -100 -150 -200 Reading distance [mm] Figure 5.17: "Low Density" reading field curve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5.8. Leuze electronic 304i...
= 0,3 m = 0,35 m = 0,5 -100 -150 -200 Reading distance [mm] Figure 5.19: Lateral "Low Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.8. 304i Leuze electronic...
= 0,8 -100 -150 -200 -250 -300 Reading distance [mm] Figure 5.21: "Ultra Low Density" reading field curve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5.8. Leuze electronic 304i...
Device name plate BCL 304i Save the original packaging for later storage or shipping. Notice! All BCL 304i are delivered with a protective cover on the connection side which must be re- moved before attaching a connection hood. Leuze electronic 304i...
Installation and mounting If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office. Observe the applicable local regulations when disposing of the packaging materials. Mounting the BCL 304i The BCL 304i bar code readers can be mounted in two different ways: •...
BCL 304i Clamp profile for fastening to round or oval pipes Ø 16 … 20mm All dimensions in mm A Rod holder, turnable 360° B Rods Ø 16 … 20mm Figure 6.3: BT 56 mounting device Leuze electronic 304i...
For further information, see the notices in chapter 6.3! Please refer to chapter 5.4 for the permissible minimum and maximum distances between the BCL 304i and the labels to be read. Leuze electronic 304i...
• The reading distance lies in the middle area of the reading field. • The bar code labels are of good print quality and have good contrast ratios. • You do not use high-gloss labels. • There is no direct sunlight. 304i Leuze electronic...
304i can be installed parallel to the bar code (rear housing wall). The BCL 304i with deflection mirror should be mounted Bar code parallel to the bar code. Zero position Figure 6.7: Total reflection – line scanner Leuze electronic 304i...
• Possible soiling of the reading window due to liquids, abrasion by boxes, or packaging material residues. • Lowest possible chance of damage to the BCL 304i by mechanical collision or jammed parts. • Possible extraneous light (no direct sunlight or sunlight reflected by the bar code). 304i Leuze electronic...
(figure 6.9). β α γ γ Figure 6.9: Reading angle for the line scanner α Tilt β Angle of inclination (Pitch) γ Skew γ In order to avoid total reflection, the skew should be greater than 10°. Leuze electronic 304i...
Styrofoam balls. In doing so, avoid leaving finger- prints on the front cover of the BCL 304i. Attention! Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device. 304i Leuze electronic...
Minimum tightening torque of the housing connection screws on the connection hood 1.4Nm! Location of the electrical connections Oscillating-mirror scanner Line scanner with deflection mirror Line scanner MK 304 MS 304 Terminals M12 connector Figure 7.1: Location of the electrical connections 304i Leuze electronic...
Protection class IP 65 is not fulfilled until connectors or cable lead-throughs are screwed on and caps are installed! Attention! To ensure protection class IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4Nm for connecting to the BCL. Leuze electronic 304i...
The shielding connection is done via the M12 connector housing. Notice! PROFIBUS address 126 is set by default in the MS 304. The integrated parameter memory for the simple replacement of the BCL 304i is located in the MS 304. 304i Leuze electronic...
- MK 304 terminal hood with spring-loaded terminals Notice! PROFIBUS address 126 is set by default in the MK 304. The integrated parameter memory for simple exchange of the BCL 304i is located in the MK 304. Leuze electronic 304i...
Then lead the individual wires into the terminals according to the diagram. Wire end sleeves are not necessary. Notice! See chapter 5.4 "Reading field curves / optical data" dimensioned drawing on page 52. 304i Leuze electronic...
Connecting functional earth FE Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only guaranteed when the functional earth is connected properly. All electrical disturbances (EMC couplings) are discharged via the functional earth connection. Leuze electronic 304i...
If, for example, the inverted sensor output is connected to pin 2, and pin 2 of the bar code reader is, at the same time, configured as an output (and not as an input), the switching output malfunctions. Attention! The maximum input current must not exceed 8mA! 304i Leuze electronic...
60mA at +18 … +30VDC in normal operation! Notice! Both switching inputs/outputs SWIO_1 and SWIO_2 are configured by default in such a way that: • Switching input SWIO_1 activates the reading gate. • Switching output SWIO_2 switches by default on "No Read." Leuze electronic 304i...
Use the Leuze-specific USB service cable (See chapter 13 "Type overview and acces- sories") for the connection and use a service PC to configure. Notice! IP 65 is achieved only if the connectors and caps are screwed into place. 304i Leuze electronic...
304i Notice! Ensure adequate shielding. The entire connection cable must be shielded and earthed. For connecting DP IN and DP OUT, we recommend the ready-made PROFIBUS cables. See "Accessory ready-made cables for bus connection" on page 139. 304i Leuze electronic...
BCL – service acc. to USB specifications Acc. to PNO PROFIBUS PROFIBUS DP acc. to PNO specifications specifications BCL – power not necessary supply unit not necessary Switching input not necessary Switching output Table 7.5: Cable lengths and shielding Leuze electronic 304i...
- self test running - initialization running green continuous light Device ok - bar code reading possible - self test successfully finished - device monitoring active green, briefly off - on Good read, successful reading - bar code(s) successfully read 304i Leuze electronic...
Page 81
Operation ok - bus ok, BCL 304i active on bus ("data exchange") flashes red Communication error Bus error - configuration failed ("parameter failure") - DP error - No data exchange red continuous light Network error Leuze electronic 304i...
= of the BCL 304i on the PROFIBUS • Adjustmode = alignment mode • Version = software and hardware version After the voltage is switched off/on, reading result is always displayed. The display is controlled via the two control buttons: 304i Leuze electronic...
Page 83
• 1st line: alignment mode display function • 2nd line: decoding quality in percent, e.g. 73% Version • 1st line: version display function SW: xxxxx HW: xxx • 2nd line: software and hardware version of the device Leuze electronic 304i...
The SERVICE USB interface of the BCL 304i is connected via the PC -side USB interface by means of a standard USB cable, with 1 type A connector and 1 Mini-B type connector. Mini-B Figure 9.1: Connecting the SERVICE USB interface 304i Leuze electronic...
Upon successful installation of the USB driver, an icon with the name Leuze Web Config automatically appears on the desktop. Notice! If the installation failed, contact your network administrator: The settings of the firewall used may need to be adjusted. Leuze electronic 304i...
Depending on firmware version, the start page may vary from that shown above. The individual parameters are – where useful – graphically displayed in order to better illustrate the meaning of the what are often perceived as abstract parameters. The result is an easy-to-use and practically-oriented user interface! 304i Leuze electronic...
The user interface of the webConfig tool is largely self-explanatory. 9.4.1 Module overview in the Configuration menu The adjustable parameters of the BCL 304i are clustered in modules in the Configuration menu. Figure 9.3: Module overview in the webConfig tool Leuze electronic 304i...
Page 88
"Load parameter from device" button after making the changes to update the display in the webConfig tool. This button appears in the upper left in the center window area in all submenus of the Configuration main menu. 304i Leuze electronic...
Various slave devices are assigned to a master. The master Master-slave can address the slaves which are assigned to it and fetch process messages from them. The master always has the initiative. Table 10.1: PROFIBUS bus-access processes Leuze electronic 304i...
The acyclic services operate with lower priority. The functions are different for the various master classes. Function Slave SAP Description 304i MSAC1_Read SAP51 Read datablock at slave MSAC1_Write SAP51 Write datablock at slave Table 10.3: Services for DPVM1 class 1 and slaves For I&M functionality For I&M functionality 304i Leuze electronic...
The following baud rates are supported: Baud rate 19,2 45,45 93,75 187,5 1500 3000 6000 12000 kBit/s Automatic baud rate detection is indicated in the device master file of the BCL 304i: Auto_Baud_supp = 1 Leuze electronic 304i...
= tens digit Mini-B USB socket (behind protective cap) Figure 10.2: BCL 304i - MK 304 terminal hood with spring-loaded terminals Check the applied voltage. It must be in the range between +18V … 30VDC. 304i Leuze electronic...
It may only be used temporarily for commissioning. The address has be set individually in the connection hood of every BCL 304i type bar code reader. Notice! The BCL 304i does not support automatic address assignment via the PROFIBUS! Leuze electronic 304i...
Siemens control systems. The specific function blocks SFC 14 for input data and SFC 15 for output data must be integrated in the program. These are standard function blocks and are used to facilitate consistent data transmission. 304i Leuze electronic...
If these parameters are not changed by the user, the device functions with the default settings delivered by Leuze electronic. For the default settings of the BCL 304i, please refer to the following module descriptions.
Decodable number of digits in the Digits 5 UNSIGNED8 0 … 63 enumeration mode. Reading Min. reading reliability to be achieved in order UNSIGNED8 1 … 100 reliability to output a read code. Table 10.5: "Common" Parameters 304i Leuze electronic...
Page 97
16.6 4: MOD10 Weight 4_9 5: MOD11 Cont 6: MOD43 7: MOD16 Check digit output Check digit 0: Standard Turns the check digit output on or off. 16.7 output 2 1: Not standard Table 10.5: "Common" Parameters Leuze electronic 304i...
Page 98
24.6 4: MOD10 Weight 4_9 5: MOD11 Cont 6: MOD43 7: MOD16 Check digit output Check digit 0: Standard Turns the check digit output on or off. 24.7 output 3 1: Not standard Table 10.5: "Common" Parameters 304i Leuze electronic...
Page 99
Specifying a 0 for the number of digits means that this entry is ignored for the device. Parameter length: 33 byte Input data None Output data None Notice on number of digits: If 0 is specified in a field for the number of digits, the corresponding parameter is ignored by the device firmware. Leuze electronic 304i...
In addition, it checks the max. permissible total length (244 bytes each) of the input and output data over all selected modules. The specific limits of the individual modules of the BCL 304i are declared in the GSD file. 304i Leuze electronic...
Segmentation acc. to identifier Activation and configuration of the segmentation acc. to and separator identifier and separator Definition of placeholder characters for bar code segmen- String handling parameter tation, filtering, completion and reference code processing Table 10.6: Module overview Leuze electronic 304i...
Page 102
The number of parameter bytes does not include the constant module number, which is always trans- mitted in addition. Notice! For the standard case, at least module 10 (activation) and one of modules 21 … 27 (decoding result 1 … 7) should be integrated. 304i Leuze electronic...
0 … 63 mode. Decodable number of Digits 4 digits in the enumeration UNSIGNED8 0 … 63 mode. Decodable number of Digits 5 digits in the enumeration UNSIGNED8 0 … 63 mode. Table 10.7: Parameters for modules 1-4 Leuze electronic 304i...
Page 104
Table 10.7: Parameters for modules 1-4 Cf. in Permanently defined parameters / device parameters section 10.4.4 the notice on number of digits. Parameter length 8 bytes Input data None Output data None 304i Leuze electronic...
BitArea and ASCII conversion used for Code 39. method) 2: ASCII (This con- version method uses the entire ASCII character set) Table 10.8: Parameters for module 5 Parameter length 6 byte Input data None Output data None Leuze electronic 304i...
This parameter should be set if the AutoControl function is activated (see chapter 10.15.3 "Module 92 – AutoControl"). If the parameter is not set, the bar code is immediately detected and processed further as soon as all necessary bar code elements are available. 304i Leuze electronic...
Deletes decoding results that may have been stored 0 -> 1: Data reset Data reset and resets the input data of all modules. Free Free Table 10.11: Output data for module 10 Output data length 1 byte consistent Leuze electronic 304i...
Page 108
60 - device status (see chapter 10.11.1) is not deleted. For the status byte of decod- ing result modules 20 … 27 (see chapter 10.8.2), the two toggle bytes and the read- ing gate status remain unchanged. 304i Leuze electronic...
UNSIGNED16 when time has elapsed, thus 0: Reading gate deactivation is scanning limiting the reading switched off. gate to the set period. Table 10.12: Parameters for module 11 Leuze electronic 304i...
Page 110
See "Identifier" on page 126, modules 52-54 "Identifier filter string" See Module 83 – Reference code comparison pattern 1 and Module 84 – Reference code comparison pattern 2. Parameter length 6 byte Input data None Output data None 304i Leuze electronic...
If the number of decoded bar codes is within the set limits, no additional "No Reads" are output. Notice! When using this module, the ACK mode should be activated (see Module 10 – Activations, "Mode" parameter). Otherwise there is a risk of losing decoding results if the control is not fast enough. Leuze electronic 304i...
Fragment length, always cor- responds to the configured Fragment size UNSIGNED8 0 … 28 fragment length, except for the last fragment. Table 10.16: Input data for module 13 Input data length 2 byte consistent Output data None 304i Leuze electronic...
1 byte Input data None Output data None Notice! An interlinked read result also requires Module 12 – Multi-label. In this mode, the additional information transmitted in modules 31ff relates to the last decoding result in the chain. Leuze electronic 304i...
This signal represents the internal acknowledgement state of the control. edgement from the PROFIBUS master Table 10.18: Input data for module 20 Attention: This does not necessarily correspond to the state at the time the bar code is scanned. 304i Leuze electronic...
Page 115
• New result • Result state All others remain unchanged. Data reset behavior: Upon data reset (see Module 10 – Activations), the input data is deleted, except for the reading gate status and the two toggle bits. Leuze electronic 304i...
If the bar code information (bar code and, possibly, other items such as the check sum) fits in the selected module width, this value reflects the length of the transmitted data. A value larger than the module width indicates a loss of information caused by a module width which has been selected too small. 304i Leuze electronic...
Page 117
This shortening is either from the left or the right depending on the setting in Module 30 – Data formatting. Shortening is indicated by the passed bar code data length. Leuze electronic 304i...
23 byte Input data None Output data None Comment The "decoding result at reading gate start" parameter is only taken into account if the "Without ACK" mode is set (cf. "Module 10 – Activations" on page 105). 304i Leuze electronic...
0 … 1 UNSIGNED16 If the range is exceeded, the gate gate in ms. value remains at 65535 Table 10.22: Input data for module 32 Input data length 2 byte consistent Output data None Leuze electronic 304i...
Unit value Reading reliability Calculated reading reliability for 0 … 1 UNSIGNED16 0 … 65535 (Equal scans) the transmitted bar code. Table 10.24: Input data for module 34 Input data length 2 byte consistent Output data None 304i Leuze electronic...
Data type Value range Init Unit value Scans with information per See above 0 … 1 UNSIGNED16 0 … 65535 bar code Table 10.26: Input data for module 36 Input data length 2 byte consistent Output data None Leuze electronic 304i...
UNSIGNED8 bar code 2: Unknown Table 10.28: Input data for module 38 Input data length 1 byte Output data None Comment: A decoding result of type "No Read" has as code direction the value 2 = unknown! 304i Leuze electronic...
(middle position). Specified in 1/10 degrees. Table 10.31: Input data for module 41 Input data length 2 bytes Output data None Notice! The module is then only active if an oscillating-mirror scanner is used. 304i Leuze electronic...
2 … 3 UNSIGNED16 0 … 450 In this case, a +/- degree position bandwidth in degrees must be specified, within which the same bar code is permitted to be in the scanning beam. Table 10.32: Parameters for module 50 Leuze electronic 304i...
Parameter length 8 byte Input data None Output data None All comparison criteria are AND linked; this means all active comparisons must be fulfilled before the just-decoded bar code can be identified as already decoded and then deleted. 304i Leuze electronic...
An arbitrary number of '?' are permitted as placeholders for an arbitrary character at exactly this position. Also permitted are '*' as placeholders for a character sequence of arbitrary length, and an 'x' if the character at the respective position is to be deleted. Leuze electronic 304i...
This delimiter, if not equal to 0, is Output inserted between the identifier and the UNSIGNED8 0 … 127 delimiter associated data value in the output. Table 10.34: Parameters for module 52 304i Leuze electronic...
1 … 5 bytes of Identifier 4 See identifier 1. 5 characters ASCII characters null terminated STRING 1 … 5 bytes of Identifier 5 See identifier 1. 5 characters ASCII characters null terminated Identifier output Table 10.35: Parameters for module 53 Leuze electronic 304i...
Page 130
Start position code. of the 3rd data UNSIGNED8 0 … 127 The first character in the bar value code has position 1. If the parameter is = 0, it is deacti- vated. Table 10.35: Parameters for module 53 304i Leuze electronic...
Page 131
There are a total of 5 identifier strings. An identifier with less than 5 characters must be null terminated. However, if the identifier string consists of exactly 5 characters, it does not have to be null terminated. Leuze electronic 304i...
UNSIGNED8 0 … 127 after the identifier length. After the sep- rator algorithm arator, the next identifier starts. Table 10.36: Parameters for module 54 Parameter length 29 byte Input data None Output data None 304i Leuze electronic...
Page 133
There are a total of 5 identifier strings. An identifier with less than 5 characters must be null terminated. However, if the identifier string consists of exactly 5 characters, it does not have to be null terminated. Leuze electronic 304i...
UNSIGNED8 32 … 127 ‘x‘ character comparison. This permits certain areas to be deleted). Table 10.37: Parameters for module 55 Parameter length 3 byte Input data None Output data None 304i Leuze electronic...
Analogous to command H, activation of this bit triggers a restart of all electronics, incl. a restart of the PROFIBUS stack. Output data length 1 byte Notice! When resetting the data (see Module 10 – Activations), the input data of this module is not deleted. Leuze electronic 304i...
1/10° increments 2 … 3 UNSIGNED16 -450 … +450 +450 1/10° position within the visible range of the laser. Table 10.40: Parameters for module 61 Parameter length 4 byte Input data None Output data None 304i Leuze electronic...
Signal activates and deactivates 0 -> 1: On the alignment mode for optimum Alignment mode alignment of the BCL 304i with 1 -> 0: Off the bar code Table 10.42: Output data for module 63 Output data length 1 byte Leuze electronic 304i...
UNSIGNED8 15 … 116 °/s frequency backward motion Table 10.43: Parameters for module 64 Parameter length 6 byte Input data None Output data None Notice! The module is then only active if an oscillating-mirror scanner is used. 304i Leuze electronic...
Figure 10.5: Example 2: Start-up delay > 0 and switch-on time > 0 In example 2, the activation duration of the output is only dependent on the selected switch- on time; the switch-off signal has no effect. Leuze electronic 304i...
The standard switch-off function at reading gate start is rather unsuited for this module since it causes the event counter to be reset on each reading gate start. Suitable as switch- off function for this example is the valid read result function; otherwise, all switch-off func- tions are deactivated. 304i Leuze electronic...
This parameter specifies the min. activation duration for the selected input function in ms. The actual activation duration is calculated from the switch-on time as well as the switch-off delay. Input signal Output signal Start-up delay td_on Switch-on time Switch-off delay td_off Figure 10.8: Switch-on time in input mode Leuze electronic 304i...
Device in standby mode Motor and laser inactive No device error No error was detected Device error Device is in an error state Positive reference code comparison 2 Negative reference code comparison 2 24 Table 10.44: Switch-on/switch-off functions 304i Leuze electronic...
"Switch-on/ event which can reset the switch-off Switch-off switching output. UNSIGNED8 function 2 Switch-off function 1 and functions" switch-off function 2 are OR on page 140 linked. Table 10.46: Parameters for module 70 – Input/Output 1 Leuze electronic 304i...
Page 144
Input function UNSIGNED8 vated or deactivated by a page 141 change of state in the signal. Table 10.46: Parameters for module 70 – Input/Output 1 Parameter length 23 byte Input data None Output data None 304i Leuze electronic...
UNSIGNED16 0..65535 (Event Coun- output is activated. A deactiva- ter) tion event of the selected switch-off function resets the counter. Table 10.47: Parameters for module 71 – Input/Output 2 Leuze electronic 304i...
Page 146
The DC bias level also defines whether the output is low-active (0) or high-active (1). Switching on an I/O configured as an output means switching to the active state; switching off, on the other hand, results in switching to the inactive or idle state. 304i Leuze electronic...
(Event Counter) exceeded The bit is reset to the init. value by resetting the event counter. again Table 10.48: Input data for module 74 Input/output status and control Input data length 2 bytes Leuze electronic 304i...
[AF] for Counter switching output 2 back to 1 -> 0: No function Switching output 2 zero. Reserved Byte Table 10.49: Output data for module 74 Input/output status and control Output data length 2 bytes 304i Leuze electronic...
See sorting criterion 1 criterion 3 which sorting takes place. Sort Specifies the sort- See sorting direction 1 direction 3 ing direction. Table 10.50: Parameters for module 80 Parameter length 3 byte Input data None Output data None Leuze electronic 304i...
7: RC1 less than or equal to bar code less than or equal to 8: Bar code less than RC1 or bar code greater than RC2 Table 10.51: Parameters for module 81 – Reference code comparison 304i Leuze electronic...
Page 151
If this condition is not satisfied, no posi- tive reference code comparison is achieved. Table 10.51: Parameters for module 81 – Reference code comparison Arameter length 8 byte Input data None Output data None Leuze electronic 304i...
7: RC1 less than or equal to bar code less than or equal to 8: Bar code less than RC1 or bar code greater than RC2 Table 10.52: Parameters for module 82 – Reference code comparison 304i Leuze electronic...
Page 153
If this condition is not satisfied, no posi- tive reference code comparison is achieved. Table 10.52: Parameters for module 82 – Reference code comparison Parameter length 8 byte Input data None Output data None Leuze electronic 304i...
2 defined in the comparison func- 2: Unknown tion 2. If it matches, the value 1 is output. Table 10.55: Input data for module 90 – Status and control Input data length 1 byte Output data None 304i Leuze electronic...
With a motor speed of UNSIGNED8 1 … 16 1000, 1 scan corresponds to a debounce time of 1ms. Table 10.56: Parameters for module 91 – AutoreflAct Parameter length 2 bytes Input data None Output data None Leuze electronic 304i...
AutoControl function, note that the "Processing end at end of label" parameter in the CRT module should be set to allow for a better assessment of the bar code quality (see also "Module 7 – Code fragment technology" on page 104). 304i Leuze electronic...
Include the following modules in your project: • Module 10 – Activations • Module 24 – Decoding result 16 bytes Parameter settings In the standard parameter set (device parameters), only code 128 with 0 … 63 digits must be activated. Leuze electronic 304i...
Page 160
The data length is entered in byte 1. M 24 byte 2 = result The result hex 3F ("?" = no read) is transmitted. Internal processing of the data and sig- Internal processing naling of the non-reading. 304i Leuze electronic...
• Module 23 – Decoding result 12 bytes Parameter settings of the "common parameters" Byte Description Init value Change value to: Code type 1 01: 2/5 Interleaved Digits 3 Table 10.59: Device parameters for example configuration 2 Leuze electronic 304i...
Page 162
0.2 = 1. M 23 byte 1 = 1 The data length is entered in byte 1. M 23 byte 2 = result The result hex 3F ("?" = no read) is transmitted. Internal processing Internal data processing. 304i Leuze electronic...
Sporadic errors at the PROFIBUS Avoid EMC coupling caused by power cables laid parallel to device lines • Overall network expansion Check max. network expansion as a function exceeded of the set baud rate Table 12.2: Interface error 304i Leuze electronic...
Page 164
Customer data (please complete) Device type: Company: Contact partner / department: Phone (direct): Fax: Street / No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 Leuze electronic 304i...
R1 N 102 D with N optics and display 50116342 304i R1 M 102 D with M optics and display 50116338 304i R1 F 102 D with F optics and display 50116334 Table 13.2: Type overview BCL 304i 304i Leuze electronic...
Type overview BCL 304i 13.3 Connection hood accessories Type designation Description Part no. MS 304 Hood with integrated connectors for BCL 304i 50116470 MK 304 Terminal hood for BCL 304i 50116465 Table 13.3: Connection hoods for the BCL 304i Leuze electronic 304i...
Mounting devices for the BCL 304i 13.8 Reflector accessories for autoReflAct Type designation Description Part no. Reflective tape no. 4 / Reflective tape as reflector for autoReflAct operation 50106119 100 x 100 mm Table 13.8: Reflector for autoReflAct operation 304i Leuze electronic...
13.10 Accessory ready-made cables for bus connection 13.10.1 General information • Cables KB PB… for connecting to the BUS IN/BUS OUT M12 connector for PROFIBUS • Standard cable available in lengths from 2 … 30m • Special cables on request. Leuze electronic 304i...
Operating temperature range in rest state: -40°C … +80°C in motion: -5°C … +80°C Material the cables fulfill the PROFIBUS requirements and are free of halogens, silicone, and PVC Bending radius > 80mm, suitable for drag chains 304i Leuze electronic...
Contact your Leuze distributor or service organization should repairs be required. The addresses can be found on the inside of the cover and on the back. Notice! When sending devices to Leuze electronic for repair, please provide an accurate description of the error. 14.3...
End of data transmission block CANCEL Invalid END OF MEDIUM End of medium SUBSTITUTE Substitution ESCAPE Escape FILE SEPARATOR File separator GROUP SEPARATOR Group separator RECORD SEPARATOR Record separator UNIT SEPARATOR Unit separator SPACE Space EXCLAMATION POINT Exclamation point Leuze electronic 304i...
Page 175
Number Number Number Number Number COLON Colon SEMICOLON Semicolon < LESS THAN Less than EQUALS Equals > GREATER THAN Greater than QUESTION MARK Question mark COMMERCIAL AT Commercial AT Capital letter Capital letter Capital letter Capital letter 304i Leuze electronic...
Page 176
REVERSE SLANT Reverse slant CLOSING BRACKET Closing bracket CIRCUMFLEX Circumflex UNDERSCORE Underscore ‘ GRAVE ACCENT Grave accent Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Leuze electronic 304i...
Page 177
Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter OPENING BRACE Opening brace VERTICAL LINE Vertical line CLOSING BRACE Closing brace TILDE Tilde DELETE (RUBOUT) Delete 304i Leuze electronic...
Need help?
Do you have a question about the BCL 300 Series and is the answer not in the manual?
Questions and answers