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Leuze electronic BCL501i manual available for free PDF download: Technical Description
Leuze electronic BCL501i Technical Description (159 pages)
Brand:
Leuze electronic
| Category:
Barcode Reader
| Size: 3.14 MB
Table of Contents
Table of Contents
4
Leuze Electronic BCL 500 I BCL 501 I
12
1 General Information
13
Explanation of Symbols
13
Declaration of Conformity
13
2 Safety Notices
14
General Safety Notices
14
Safety Standards
14
Approved Purpose
14
Working Safely
15
Figure 2.1: Attachment of the Stick-On Labels with Warning Notices at the BCL 500I \ BCL 501I
16
3 Fast Commissioning / Operating Principle
17
Mounting the BCL 500 I \ BCL 501 I
17
Device Arrangement and Selection of the Mounting Location
17
Electrical Connection BCL 500 I and BCL 501 I
18
Figure 3.1: Connections of the BCL 500I
18
Figure 3.2: Connections of the BCL 501I
18
Starting the Device
19
Barcode Reading
21
4 Device Description
22
About the Barcode Readers of the BCL 500 I Series
22
Characteristics of the Barcode Readers of the BCL 500 I Series
22
Figure 4.1: Line Scanner, Line Scanner with Deflection Mirror and Oscillating-Mirror Scanner
22
Figure 4.2: Possible Barcode Orientation
24
Device Construction
25
Figure 4.3: Device Construction
25
Reading Techniques
26
Line Scanner (Single Line)
26
Figure 4.4: Deflection Principle for the Line Scanner
26
Line Scanner with Oscillating Mirror
27
Figure 4.5: Deflection Principle for the Line Scanner with Oscillating Mirror Add-On
27
Omnidirectional Reading
28
Stand-Alone Connection
28
Figure 4.6: Principle Arrangement for Omnidirectional Reading
28
Figure 4.7: Stand-Alone Connection
28
Networking - Leuze Multinet Plus
29
Leuze Multiscan
29
Figure 4.8: Networking Possibilities Using the Multinet Plus
29
Figure 4.9: Scanner Arrangement with the Multiscan Function
30
Heater
31
External Parameter Memory
31
Figure 4.10: External Parameter Memory
31
Autoreflact
32
Reference Codes
32
Figure 4.11: Reflector Arrangement for Autoreflact
32
Autoconfig
33
5 Specifications
34
General Specifications of the Barcode Readers
34
Line Scanner
34
Table 5.1
34
Line Scanner with Deflection Mirror
36
Oscillating-Mirror Scanner
36
Table 5.2
36
Heating Models of the Barcode Readers
37
Line Scanner with Heating
38
Oscillating-Mirror Scanner with Heating
38
Table 5.4
38
Line Scanner with Deflection Mirror and Heating
39
Table 5.5
39
Dimensioned Drawings
40
Figure 5.1: Dimensioned Drawing BCL 500I \ BCL 501I Line Scanner S
40
Figure 5.2: Dimensioned Drawing BCL 500I \ BCL 501I Deflection-Mirror Scanner S
41
Figure 5.3: Dimensioned Drawing BCL 500I \ BCL 501I Oscillating-Mirror Scanner O
42
BCL 500 I
43
Table 5.7
43
Type Overview
43
Type Overview BCL 500I
43
BCL 501 I
44
Table 5.8
44
Type Overview BCL 501I
44
Figure 5.4: the most Important Characteristics of a Barcode
45
Reading Field Curves / Optical Data
45
Figure 5.5: Zero Position of the Reading Distance
46
Reading Conditions
46
Reading Field Curves
46
Figure 5.6: "High Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
47
High Density (N) Optics: BCL 500 I \ BCL 501 I SN 100/102
47
Figure 5.7: "High Density" Reading Field Curve for Oscillating-Mirror Scanners
48
Figure 5.8: Lateral "High Density" Reading Field Curve for Oscillating-Mirror Scanners
48
High Density (N) Optics: BCL 500 I \ BCL 501 I on 100
48
Figure 5.9: "Medium Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
49
Medium Density (M) Optics: BCL 500 I \ BCL 501 I SM 100/102
49
Figure 5.10: "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners
50
Figure 5.11: Lateral "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners
50
Medium Density (M) Optics: BCL 500 I \ BCL 501 I OM 100
50
Figure 5.12: "Low Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
51
Low Density (F) Optics: BCL 500 I \ BCL 501 I SF 100/102
51
Figure 5.13: "Low Density" Reading Field Curve for Oscillating-Mirror Scanners
52
Figure 5.14: Lateral "Low Density" Reading Field Curve for Oscillating-Mirror Scanners
52
Low Density (F) Optics: BCL 500 I \ BCL 501 I of 100
52
Figure 5.15: "Ultra Low Density" Reading Field Curve for Line Scanner Without Deflection Mirror
53
Ultra Low Density (L) Optics: BCL 500 I \ BCL 501 I SL 102
53
Figure 5.16: "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners
54
Figure 5.17: Lateral "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners
54
Ultra Low Density (L) Optics: BCL 500 I \ BCL 501 I OL 100
54
Figure 5.18: "High Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
55
High Density (N) Optics: BCL 500 I \ BCL 501 I SN 102 H
55
Reading Field Curves for Heating Devices
55
Figure 5.19: "High Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
56
High Density (N) Optics: BCL 500 I \ BCL 501 I SN 100 H
56
Figure 5.20: "High Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
57
Figure 5.21: Lateral "High Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
57
High Density (N) Optics: BCL 500 I \ BCL 501 I on 100 H
57
(Without Deflection Mirror)
58
Figure 5.22: "Medium Density" Reading Field Curve for Line Scanner with Heating
58
Medium Density (M) Optics: BCL 500 I \ BCL 501 I SM 102 H
58
Figure 5.23: "Medium Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
59
Medium Density (M) Optics: BCL 500 I \ BCL 501 I SM 100 H
59
Figure 5.24: "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
60
Figure 5.25: Lateral "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
60
Medium Density (M) Optics: BCL 500 I \ BCL 501 I OM 100 H
60
Figure 5.26: "Low Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
61
Low Density (F) Optics: BCL 500 I \ BCL 501 I SF 102 H
61
Figure 5.27: "Low Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
62
Low Density (F) Optics: BCL 500 I \ BCL 501 I SF 100 H
62
Figure 5.28: "Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
63
Figure 5.29: Lateral "Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
63
Low Density (F) Optics: BCL 500 I \ BCL 501 I of 100 H
63
(Without Deflection Mirror)
64
Figure 5.30: "Ultra Low Density" Reading Field Curve for Line Scanner with Heating
64
Ultra Low Density (L) Optics: BCL 500 I \ BCL 501 I SL 102 H
64
Figure 5.31: "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
65
Figure 5.32: Lateral "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
65
Ultra Low Density (L) Optics: BCL 500 I \ BCL 501 I OL 100 H
65
Oscillating-Mirror Scanner with / Without Heating
42
Line Scanner with / Without Heating
40
Deflection Mirror Scanner with / Without Heating
41
6 Installation and Mounting
66
Figure 6.1: Device Name Plate BCL 500I \ BCL 501I
66
Figure 6.6: Total Reflection - BCL 500I \ BCL 501I with Oscillating/Deflection Mirror
71
Attaching Laser Warning Sign
72
Cleaning
72
Figure 6.7: Reading Angle for the Line Scanner
72
Maximum Permissible Read Angles between BCL 500 I \ BCL 501 I and Barcode
72
Storage, Transportation
66
Fastening with M4 X 6 Screws
67
Figure 6.2: Fastening Options Using M4X6 Threaded Holes
67
Mounting the BCL 500 I \ BCL 501 I
67
BT 56 Mounting Device
68
Figure 6.3: BT 56 Mounting Device
68
Device Arrangement
69
Figure 6.4: Mounting Example BCL 500I \ BCL 501I
69
Selecting a Mounting Location
69
Avoiding Total Reflection - Line Scanner
70
Avoiding Total Reflection - Oscillating/Deflection-Mirror Scanner
70
Figure 6.5: Total Reflection - Line Scanner
70
Devices with Integrated Heating
71
Mounting Location
71
7 Electrical Connection
73
Figure 7.1: Location of the Electrical Connections
73
Safety Notices for the Electrical Connection
74
Electrical Connection of the BCL 500 I
75
Figure 7.2: Connections of the BCL 500I
75
PWR - Voltage Supply and Switching Input/Outputs 3 and 4
76
Pin Assignment PWR
76
Table 7.1
76
Figure 7.1: Switching Input Connection Diagram SWIO_3 and SWIO_4
77
Figure 7.2: Switching Output Connection Diagram SWIO_3 / SWIO_4
77
SERVICE - USB Interface (Type A)
78
Pin Assignments of SERVICE - USB Interface
78
Table 7.2
78
SW IN/OUT - Switching Input/Switching Output
79
Figure 7.3: Switching Input Connection Diagram SWIO_1 and SWIO_2
79
Pin Assignment SW IN/OUT
79
Table 7.3
79
HOST / BUS in for BCL 500 I
80
Figure 7.4: Switching Output Connection Diagram SWIO_1 / SWIO_2
80
Pin Assignment HOST / BUS in BCL 500I
80
Table 7.4
80
Figure 7.5: Pin Assignments - HOST / BUS in as RS 232
81
Figure 7.6: Pin Assignments - HOST / BUS in as RS 422
81
BUS out for the BCL 500 I
82
Pin Assignment BUS out
82
Table 7.5
82
Electrical Connection of the BCL 501 I
83
PWR - Voltage Supply and Switching Input/Outputs 3 and 4
83
SERVICE - USB Interface (Type A)
83
SW IN/OUT - Switching Input/Switching Output
83
Figure 7.7: Connections of the BCL 501I
83
HOST / BUS in for BCL 501 I
84
BUS out for the BCL 501 I
84
Table 7.6
84
Leuze Multinet Plus
85
Figure 7.8: Leuze Multinet Plus System Topology
85
Wiring the Multinet Plus
86
The BCL 500 I as Network Master
87
The BCL 500 I as Network Slave
88
Figure 7.9: System Topology of Leuze Multinet Plus with BCL 500I as Slave
88
The BCL 501 I as Network Slave
89
Line Lengths and Shielding
89
Table 7.7
89
8 Display and Control Panel
90
Structure of the Control Panel
90
Status Display and Operation
90
Indicators in the Display
90
Figure 8.1: Structure of the Control Panel
90
LED Status Indicators
91
Control Buttons
93
Menu Description
94
The Main Menus
94
Parameter Menu
95
Parameter Handling Submenu
95
Table 8.1
95
Decoder Table Submenu
96
Table 8.2
96
Digital SWIO Submenu
99
Table 8.3
99
Com Submenu
102
Table 8.4
102
Language Selection Menu
103
Service Menu
104
Actions Menu
104
Operation
106
9 Leuze Webconfig Tool
107
Connecting the SERVICE USB Interface
107
Installing the Required Software
107
System Requirements
107
Figure 9.1: Connecting the SERVICE USB Interface
107
Installing the USB Driver
108
Starting the Webconfig Tool
109
Figure 9.2: the Start Page of the Webconfig Tool
109
Short Description of the Webconfig Tool
110
Module Overview in the Configuration Menu
110
Figure 9.3: Module Overview in the Webconfig Tool
110
10 Commissioning and Configuration
112
BCL 500 I
113
10.1.1 Measures to be Performed Prior to the Initial Commissioning
113
10.1.2 Starting the Device
113
10.1.3 Operation as a Stand-Alone Device
113
Figure 10.1: Connections of the BCL 500I
113
10.1.4 Selecting the Operating Mode
114
10.1.5 Operation as a Multinet Plus Master
115
Multinet Plus Slave BCL 501 I
117
10.2.1 Measures to be Performed Prior to the Initial Commissioning
117
Figure 10.2: Connections of the BCL 501I
117
10.2.2 Starting the Device
118
10.2.3 Setting the Device Address
118
Additional Settings for the BCL 500 I and the BCL 501 I
120
10.3.1 Decoding and Processing the Read Data
120
10.3.2 Control of the Decoding
121
10.3.3 Control of the Switching Outputs
122
Transmitting Configuration Data
123
10.4.1 Via the Webconfig Tool
123
10.4.2 with the External Parameter Memory
123
Figure 10.3: Storing Configuration Data in the Webconfig Tool
123
Figure 10.4: Installing the External Parameter Memory
124
Figure 10.5: BCL 500I \ BCL 501I with Installed Parameter Memory
124
Bcl
125
11 Online Commands
126
Overview of Commands and Parameters
126
11.1.1 General 'Online' Commands
127
11.1.2 'Online' Commands for System Control
134
11.1.3 'Online' Commands for the Parameter Set Operations
135
12 Diagnostics and Troubleshooting
142
General Causes of Errors
142
Interface Errors
142
Table 12.1
142
Interface Error
142
13 Type Overview and Accessories
144
Type Key
144
Type Overview BCL 500 I
144
Type Overview BCL 500I
144
BCL 500 I
144
BCL 501 I
146
Table 13.2
146
Accessory Terminating Resistor
147
Accessory Connectors
147
Accessory USB Cable
147
Accessory External Parameter Memory
147
Accessory Mounting Device
147
Accessory Ready-Made Cables for Voltage Supply
148
13.8.1 Contact Assignment of PWR Connection Cable
148
13.8.2 Specifications of the Cables for Voltage Supply
148
13.8.3 Order Codes of the Cables for Voltage Supply
148
Accessory Ready-Made Cables for Bus Connection
149
13.9.1 General Information
149
Contact Assignment of KB PB
149
Figure 13.9:Cable Structure of Profibus/Multinet Plus Connection Cable
149
13.9.3 Technical Data of Interface Connection Cable
150
13.9.4 Order Codes for Interface Connection Cables
150
14 Maintenance
151
General Maintenance Information
151
Repairs, Servicing
151
Disassembling, Packing, Disposing
151
15 Appendix
152
Declaration of Conformity
152
ASCII Character Set
153
Barcode Samples
157
Module 0.3
157
Figure 15.1:Barcode Sample Labels (Module 0.3)
157
Module 0.5
158
Figure 15.2:Barcode Sample Labels (Module 0.5)
158
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