Leuze electronic BCL308i Technical Description
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Leuze electronic BCL308i Technical Description

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BCL308i
Bar code reader
T E C H N I C A L D E S C R I P T I O N

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Summary of Contents for Leuze electronic BCL308i

  • Page 1 BCL308i Bar code reader T E C H N I C A L D E S C R I P T I O N...
  • Page 2 Leuze electronic GmbH + Co. KG P.O. Box 1111, D- 73277 Owen Tel. +49(0) 7021/ 573-0, Fax +49(0)7021/ 573-199 info@leuze.de w.leuze.com Sales and Service Germany Sales Region North Sales Region South Sales Region East Phone 07021/573-306 Phone 07021/573-307 Phone 035027/629-106...

  • Page 3: Table Of Contents

    Line scanner (single line)......................28 4.4.2 Line scanner with oscillating mirror....................29 4.4.3 Raster scanner (Raster Line)....................... 30 Fieldbus systems ......................31 4.5.1 EtherNet............................31 4.5.2 Ethernet – star topology....................... 32 4.5.3 Ethernet – linear topology......................33 Leuze electronic 308i...
  • Page 4 Ultra Low Density (L) - optics: BCL 308i S/R1 L 102 (H) .............56 5.5.11 Ultra Low Density (L) - optics: BCL 308i S/R1 L 100 (H) .............56 5.5.12 Ultra Low Density (L) - optics: BCL 308i OL 100 (H) ..............57 Installation and mounting ................58 Storage, transportation ....................58 308i Leuze electronic...
  • Page 5 Display BCL 308i ......................85 Leuze webConfig tool..................87 Connecting the SERVICE USB interface................ 87 Installing the required software..................88 9.2.1 System requirements........................88 9.2.2 Installing the USB driver ......................88 Starting the webConfig tool .................... 89 Leuze electronic 308i...
  • Page 6 Type overview and accessories ..............122 13.1 Part number code ......................122 13.2 Type overview BCL 308i....................123 13.3 Connection hood accessories..................124 13.4 Accessory connectors ....................124 13.5 Accessory USB cable ....................124 13.6 Accessory mounting device ..................124 308i Leuze electronic...
  • Page 7 14.3 Disassembling, packing, disposing ................128 Appendix ......................129 15.1 Declaration of Conformity ..................... 129 15.2 ASCII character set ......................131 15.3 Bar code samples ......................135 15.3.1 Module 0.3 ..........................135 15.3.2 Module 0.5 ..........................136 Leuze electronic 308i...
  • Page 8 "Low Density" reading field curve for line scanner without deflection mirror ...... 54 Figure 5.17: "Low Density" reading field curve for line scanner with deflection mirror ......54 Figure 5.18: "Low Density" reading field curve for oscillating-mirror scanners ........55 308i Leuze electronic...
  • Page 9 Connectors for the BCL 308i .................... 124 Table 13.4: Service cable for the BCL 308i ..................124 Table 13.5: Mounting devices for the BCL 308i................... 124 Table 13.6: Reflector for autoReflAct operation................... 124 Table 13.7: PWR cables for the BCL 308i ................... 125 Leuze electronic 308i...
  • Page 10 Declaration of conformity BCL 308 .................. 129 Figure 15.2: Connection hood / connector unit declaration of conformity..........130 Figure 15.3: Bar code sample labels (module 0.3) ................135 Figure 15.4: Bar code sample labels (module 0.5) ................136 308i Leuze electronic...

  • Page 11: General Information

    You can find the Declaration of Conformity of the devices in the appendix of the manual on page 145. The manufacturer of the product, Leuze electronic GmbH & Co KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001.

  • Page 12: Safety Notices

    The bar code readers of the BCL 300i series are especially designed for the following areas of application: • Storage technology and materials handling, in particular for object identification on fast-moving transport systems • Pallet transport systems • Automobile sector • Omnidirectional reading 308i Leuze electronic...

  • Page 13: Working Safely

    CAUTION: Use of controls or adjustments or performance of procedures other than specified herein may result in hazardous light exposure. Leuze electronic 308i...

  • Page 14: Figure 2.1: Attachment Of The Stick-On Labels With Warning Notices At The Bcl 308I

    M12 MS 3xx connection hood 308i Line scanner and M12 MS 3xx connection hood Warning: laser aperture Name plate Figure 2.1: Attachment of the stick-on labels with warning notices at the BCL 308i 308i Leuze electronic...

  • Page 15: Fast Commissioning / Operating Principle

    • The reading distance lies in the middle area of the reading field. • The bar code labels are of good print quality and have good contrast ratios. • You do not use high-gloss labels. • There is no direct sunlight. Leuze electronic 308i...

  • Page 16: Electrical Connectionbcl 308I

    MS 308. In the integrated parameter memory, both the settings and the network address are saved and transmitted to a new device. Notice! In the case of Ethernet line topology, the network is interrupted when the BCL 308i removed from the MS 308. 308i Leuze electronic...

  • Page 17: Figure 3.2: Bcl 308 I - Mk 308 Terminal Hood With Spring-Loaded Terminals

    The shield is automatically contacted when the cable is lead into the metal screw fitting and fastened when the cord grip is closed. Then lead the individual wires into the terminals according to the diagram. Wire end sleeves are not necessary. Leuze electronic 308i...

  • Page 18: Preparatory Ethernet Settings

    If your system includes a DHCP server that is to be used to assign the IP addresses, proceed as follows:  Activate the DHCP Client mode in the BCL 308i. Via webConfig: Configuration -> Communication -> Ethernet interface Activate the DHCP = ON setting there. 308i Leuze electronic...

  • Page 19: Defining Ethernet Host Communication

    TCP server, also set the following values: • Port number for the communication of the BCL 308i with the TCP client The corresponding adjustment options can be found: • Via webConfig: Configuration -> Communication -> Host communication Leuze electronic 308i...

  • Page 20: Udp

    • Control of the switching outputs  Configure the connected switching outputs according to your requirements. To do this, first set the I/O mode to Output and then configure the switching behavior: • Via webConfig: Configuration -> Device -> Switching inputs/outputs 308i Leuze electronic...

  • Page 21: Starting The Device

    No read, reading not successful orange continuous light Service mode flashes red Warning set red continuous light Error, device error BUS LED flashes green Initialization green continuous light Network operation OK flashes red Communication error red continuous light Network error Leuze electronic 308i...
  • Page 22 2/5 interleaved code type is limited to 10 digits of code content. If a code is moved through the reading field, the code content is decoded and forwarded to the superior system (PLC/PC) via the Ethernet. 308i Leuze electronic...

  • Page 23: Bar Code Reading

    (PLC/PC) via the Ethernet. Please check the incoming data of the bar code information there. Alternatively, you can use a switching input for read activation (switching signal of a photoelectric sensor or 24VDC switching signal). Leuze electronic 308i...

  • Page 24: Device Description

    The interfaces (RS 232, RS 485 and RS 422) integrated in the various device models and the fieldbus systems (PROFIBUS DP, PROFINET-IO and Ethernet) offer optimum connec- tion to the superior host system. Leuze electronic 308i...

  • Page 25: Characteristics Of The Bar Code Readers Of The Bcl 300I Series

    CRT decoder with code fragment technology: The proven code fragment technology (CRT) enables bar code readers of the BCL 300i series to read bar codes with a small bar height, as well as bar codes with a damaged or soiled print image. 308i Leuze electronic...

  • Page 26: Figure 4.2: Possible Bar Code Orientation

    The two freely configurable switching inputs/outputs SWIO1 and SWIO2 can be assigned various functions and control e.g. activation of the BCL 308i or external devices, such as a PLC. System, warning and error messages provide assistance in setup/troubleshooting during commissioning and read operation. Leuze electronic 308i...

  • Page 27: Device Construction

    MK 3xx terminal hood MS 3xx hood with integrated connectors Display, LEDs and buttons Reading window Dovetail mounting and 4 mounting threads Line scanner with deflection mirror Figure 4.4: 308i device construction -line scanner with deflection mirror 308i Leuze electronic...

  • Page 28: Figure 4.5: Bcl 308I Device Construction - Oscillating-Mirror Scanner

    Device description Connection side for: MK 3xx terminal hood MS 3xx hood with integrated connectors Display, LEDs and buttons Dovetail mounting and 6 mounting threads Reading window Oscillating-mirror scanner Figure 4.5: 308i device construction - oscillating-mirror scanner Leuze electronic 308i...

  • Page 29: Figure 4.6: Device Construction Ms 308 Hood With Integrated Connectors

    MK 308 terminal hood Cable lead-throughs Terminal compartment Ethernet LEDs LINK / ACT Connection side with system plug for Mini-B type USB connection to service interface 308i Figure 4.7: Device construction MK 308 hood with integrated connectors 308i Leuze electronic...

  • Page 30: Reading Techniques

    • with bar codes having very short bar lengths. • when the ladder code is turned out of the vertical position (tilt angle). • when the reading distance is large. Figure 4.8: Deflection principle for the line scanner Leuze electronic 308i...

  • Page 31: Line Scanner With Oscillating Mirror

    • when the bars of the bar code are printed perpendicular to the conveying direction ('picket fence arrangement'). • when reading stationary objects. • when a large reading field (reading window) has to be covered. Figure 4.9: Deflection principle for the line scanner with oscillating mirror add-on 308i Leuze electronic...

  • Page 32: Raster Scanner (Raster Line)

    • when the bars of the bar code are perpendicular to the conveying direction ('picket fence arrangement') • with bar codes with low height displacement • with very glossy bar codes Figure 4.10: Deflection principle for the raster scanner Leuze electronic 308i...

  • Page 33: Fieldbus Systems

    • DHCP • Telnet • HTTP • ARP • PING For communication with the superior host system, the corresponding TCP/IP protocol (client/server mode) or UDP must be selected. Further information on commissioning can be found in Kapitel 10. 308i Leuze electronic...

  • Page 34: Ethernet - Star Topology

    The IP address can either be set permanently via the webConfig tool or assigned dynami- cally via a DHCP server. PC / PLC host interface 308i with MS308 hood with integrated connectors 192.168.60.xxx Other network participants 308i with MK308 terminal hood 192.168.60.yyy Figure 4.11: Ethernet with star topology Leuze electronic 308i...

  • Page 35: Ethernet - Linear Topology

    For low-temperature applications to min. -35°C (e.g. in cold storage), the bar code readers of the BCL 308i series can optionally be permanently fitted with a built-in heating and these bar code readers purchased as separate device models. 308i Leuze electronic...

  • Page 36: Autoreflact

    It is possible to store the reference codes via the webConfig tool or via online commands. The BCL 308i can compare read bar codes with one and/or both reference codes and execute user-configurable functions depending on the comparison result. Leuze electronic 308i...

  • Page 37: Autoconfig

    BCL 308i. Afterward, bar codes with the same code type and number of digits are recognized and decoded. 308i Leuze electronic...

  • Page 38: Specifications

    Display monochromatic graphical display, 128 x 32 pixel, with background lighting Keyboard 2 buttons LEDs 2 LEDs for power (PWR) and bus state (BUS), two-colored (red/green) Table 5.1: Specifications of the BCL 308i line/raster scanners without heating Leuze electronic 308i...

  • Page 39: Oscillating-Mirror Scanner

    For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code). The BCL 308i bar code readers are designed in accordance with safety class III for supply by PELV (protective extra-low voltage). 308i Leuze electronic...

  • Page 40: Line Scanner / Raster Scanner With Deflection Mirror

    Via rotating polygon wheel (horizontal) and deflection mirror (vertical) Electrical data Power consumption max. 3.7W Mechanical data Weight 350g (without connection hood) 44 x 103 x 96mm (without connection hood) Dimensions (WxHxD) Table 5.3: Specifications of the BCL 308i deflection-mirror scanners without heating Leuze electronic 308i...

  • Page 41: Heating Models Of The Bar Code Readers

    To achieve an optimal heating effect, the BCL 308i should be mounted so that it is thermally isolated. Electrical connection The required core cross section of the connection cable for the voltage supply must be at least 0.75 mm². 308i Leuze electronic...

  • Page 42: Line Scanner / Raster Scanner With Heater

    Technical data same as for line scanner without heating with the following differences: Type 308i EtherNet Type Oscillating-mirror scanner with heating Optical data Useful opening angle max. 60° Max. swivel angle ± 20°(adjustable) Table 5.5: Specifications of the BCL 308i oscillating-mirror scanners with heating Leuze electronic 308i...

  • Page 43: I Deflection Mirror Scanners With Heating

    Wiring through of the voltage supply to multiple heating devices is not permissible. Standard, M12 ready-made cable not usable (insufficient cable cross-section) Environmental data Operating temperature range -35°C … +40°C Storage temperature range -20°C … +70°C Table 5.6: Specifications of the BCL 308i deflection mirror scanners with heating 308i Leuze electronic...

  • Page 44: Dimensioned Drawings

    Specifications Dimensioned drawings 5.3.1 Dimensioned drawing of complete overview of the BCL 308i with MS 3xx / MK 3xx Figure 5.1: Dimensioned drawing of complete overview of the BCL 308i with MS 3xx / MK 3xx Leuze electronic 308i...

  • Page 45: Dimensioned Drawing Of Line Scanner With / Without Heating

    Specifications 5.3.2 Dimensioned drawing of line scanner with / without heating Optical axis Figure 5.2: Dimensioned drawing BCL 308i line scanner S…102 308i Leuze electronic...

  • Page 46: Dimensioned Drawing Of Deflection Mirror Scanner With / Without Heating

    Specifications 5.3.3 Dimensioned drawing of deflection mirror scanner with / without heating Optical axis Deflection angle of the laser beam: ± 30° Figure 5.3: Dimensioned drawing BCL 308i deflection mirror scanner S…100 Leuze electronic 308i...

  • Page 47: Dimensioned Drawing Of Oscillating-Mirror Scanner With / Without Heating

    Dimensioned drawing of oscillating-mirror scanner with / without heating Optical axis Swivel angle of the laser beam: ± 20° Deflection angle of the laser beam: ± 30° Figure 5.4: Dimensioned drawing BCL 308i oscillating mirror scanner O…100 308i Leuze electronic...

  • Page 48: Dimensioned Drawing Of Ms 3Xx Hood With Integrated Connectors

    To ensure protection class IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4Nm for connecting to the BCL. Figure 5.5: Dimensioned drawing of MS 3xx hood with integrated connectors / MK 3xx terminal hood Leuze electronic 308i...

  • Page 49: Reading Field Curves / Optical Data

    Therefore, above all, the module of a bar code is decisive for the size of the reading field. Notice! A rule of thumb: The smaller the module of the bar code is, the smaller the maximum reading distance and reading field width will be. 308i Leuze electronic...

  • Page 50: Raster Scanner

    8 scan lines which vary depending on the reading distance from the raster aperture. Distance [mm] starting at the zero position Front scanner Deflection mirror scanner Table 5.7: Raster line cover as a function of the distance Leuze electronic 308i...

  • Page 51: Reading Field Curves

    BCL 3xxi O…100… Figure 5.7: Zero position of the reading distance Reading conditions for the reading field curves 2/5 Interleaved Bar code type 1:2.5 Ratio class A ANSI specification > 75% Reading rate Table 5.8: Reading conditions 308i Leuze electronic...

  • Page 52: High Density (N) - Optics: Bcl 308I S/R1 N 102 (H)

    = 0,127 m = 0,15 m = 0,2 -100 Reading distance [mm] Figure 5.9: "High Density" reading field curve for line scanner with deflection mirror The reading field curve applies for the reading conditions stated in table 5.8. Leuze electronic 308i...

  • Page 53: High Density (N) - Optics: Bcl 308I On 100 (H)

    = 0,127 m = 0,15 m = 0,2 -100 Reading distance [mm] Figure 5.11: Lateral "High Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.8. 308i Leuze electronic...

  • Page 54: Medium Density (M) - Optics: Bcl 308I S/R1 M 102 (H)

    = 0,3 m = 0,5 -100 -150 Reading distance [mm] Figure 5.13: "Medium Density" reading field curve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5.8. Leuze electronic 308i...

  • Page 55: Medium Density (M) - Optics: Bcl 308I Om 100 (H)

    = 0,2 m = 0,3 m = 0,5 -100 -125 -150 Reading distance [mm] Figure 5.15: Lateral "Medium Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.8. 308i Leuze electronic...

  • Page 56: Low Density (F) - Optics: Bcl 308I S/R1 F 102 (H)

    = 0,35 m = 0,5 -100 -150 -200 Reading distance [mm] Figure 5.17: "Low Density" reading field curve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5.8. Leuze electronic 308i...

  • Page 57: Low Density (F) - Optics: Bcl 308I Of 100 (H)

    = 0,3 m = 0,35 m = 0,5 -100 -150 -200 Reading distance [mm] Figure 5.19: Lateral "Low Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.8. 308i Leuze electronic...

  • Page 58: Ultra Low Density (L) - Optics: Bcl 308I S/R1 L 102 (H)

    = 0,8 -100 -150 -200 -250 -300 Reading distance [mm] Figure 5.21: "Ultra Low Density" reading field curve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5.8. Leuze electronic 308i...

  • Page 59: Ultra Low Density (L) - Optics: Bcl 308I Ol 100 (H)

    = 0,5 m = 0,8 -100 -150 -200 -250 -300 Reading distance [mm] Figure 5.23: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in table 5.8. 308i Leuze electronic...

  • Page 60: Installation And Mounting

    Device name plate BCL 308i  Save the original packaging for later storage or shipping. Notice! All BCL 308i are delivered with a protective cover on the connection side which must be re- moved before attaching a connection hood. Leuze electronic 308i...

  • Page 61: Mounting The Bcl 308I

    Installation and mounting If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office.  Observe the applicable local regulations when disposing of the packaging materials. Mounting the BCL 308i The BCL...

  • Page 62: Bt 56 Mounting Device

    BCL 308i Clamp profile for fastening to round or oval pipes Ø 16 … 20mm All dimensions in mm A Rod holder, turnable 360° B Rods Ø 16 … 20mm Figure 6.3: BT 56 mounting device Leuze electronic 308i...

  • Page 63: Figure 6.4: Mounting Example Of Bcl 308I With Bt 56

    Installation and mounting Figure 6.4: Mounting example of BCL 308i with BT 56 308i Leuze electronic...

  • Page 64: Bt 59 Mounting Device

    For further information, see the notices in chapter 6.3! Please refer to chapter 5.4 for the permissible minimum and maximum distances between the BCL 308i and the labels to be read. Leuze electronic 308i...

  • Page 65: Device Arrangement

    • The reading distance lies in the middle area of the reading field. • The bar code labels are of good print quality and have good contrast ratios. • You do not use high-gloss labels. • There is no direct sunlight. 308i Leuze electronic...

  • Page 66: Avoiding Total Reflection - Line Scanner

    308i can be installed parallel to the bar code (rear housing wall). The BCL 308i with deflection mirror should be mounted Bar code parallel to the bar code. Zero position Figure 6.7: Total reflection – line scanner Leuze electronic 308i...

  • Page 67: Avoiding Total Reflection - Oscillating-Mirror Scanner

    • Possible soiling of the reading window due to liquids, abrasion by boxes, or packaging material residues. • Lowest possible chance of damage to the BCL 308i by mechanical collision or jammed parts. • Possible extraneous light (no direct sunlight or sunlight reflected by the bar code). 308i Leuze electronic...

  • Page 68: Devices With Integrated Heating

    (figure 6.9). β α γ γ Figure 6.9: Reading angle for the line scanner α Tilt β Angle of inclination (Pitch) γ Skew γ In order to avoid total reflection, the skew should be greater than 10°. Leuze electronic 308i...

  • Page 69: Cleaning

    Styrofoam balls. In doing so, avoid leaving finger- prints on the front cover of the BCL 308i. Attention! Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device. 308i Leuze electronic...

  • Page 70: Electrical Connection

    Minimum tightening torque of the housing connection screws on the connection hood 1.4Nm! Location of the electrical connections Oscillating-mirror scanner Line scanner with deflection mirror Line scanner MK 308 MS 308 Terminals M12 connector Figure 7.1: Location of the electrical connections 308i Leuze electronic...

  • Page 71: Safety Notices For The Electrical Connection

    Protection class IP 65 is not fulfilled until connectors or cable lead-throughs are screwed on and caps are installed! Attention! To ensure protection class IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4Nm for connecting to the BCL. Leuze electronic 308i...

  • Page 72: Electrical Connectionbcl 308I

    The integrated parameter memory for the simple replacement of the BCL 308i is located in the MS 308. In the integrated parameter memory, both the settings and the network address are saved and transmitted to a new device. 308i Leuze electronic...

  • Page 73: Mk 308 Terminal Hood With Spring-Loaded Terminals

    MK 308. In the integrated parameter memory, both the settings and the network address are saved and transmitted to a new device. Notice! In the case of Ethernet line topology, the network is interrupted when the BCL 308i removed from the MK 308. Leuze electronic 308i...

  • Page 74: Figure 7.4: Cable Fabrication For Mk 308 Terminal Hood

    Then lead the individual wires into the terminals according to the diagram. Wire end sleeves are not necessary. Notice! See chapter 5.4 "Reading field curves / optical data" dimensioned drawing on page 52. 308i Leuze electronic...

  • Page 75: Detailed Description Of The Connections

    Connecting functional earth FE  Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only guaranteed when the functional earth is connected properly. All electrical disturbances (EMC couplings) are discharged via the functional earth connection. Leuze electronic 308i...

  • Page 76: Figure 7.1: Switching Input Connection Diagram Swio_1 And Swio_2

    If, for example, the inverted sensor output is connected to pin 2, and pin 2 of the bar code reader is, at the same time, configured as an output (and not as an input), the switching output malfunctions. Attention! The maximum input current must not exceed 8mA! 308i Leuze electronic...

  • Page 77: Figure 7.2: Switching Output Connection Diagram Swio_1 / Swio_2

    60mA at +18 … +30VDC in normal operation! Notice! Both switching inputs/outputs SWIO_1 and SWIO_2 are configured by default in such a way that: • Switching input SWIO_1 activates the reading gate. • Switching output SWIO_2 switches by default on "No Read." Leuze electronic 308i...

  • Page 78: Service - Usb Interface (Mini-B Type)

     Use the Leuze specific USB service cable (See chapter 13 "Type overview and acces- sories") for the connection and use a service PC to configure. Notice! IP 65 is achieved only if the connectors and caps are screwed into place. 308i Leuze electronic...

  • Page 79: Host / Bus In For Bcl 308

    HOST / BUS IN cable assignments on RJ-45 Notice for connecting the Ethernet interface! Ensure adequate shielding. The entire connection cable must be shielded and earthed. The RD+/RD- and TD+/TD- wires must be stranded in pairs. Use CAT 5 cable for the connection. Leuze electronic 308i...

  • Page 80: Bus Out For The Bcl 308I

    Use CAT 5 cable for the connection. Notice! For the BCL 308i as standalone device or as the last participant in a linear topology, termination on the BUS OUT socket is not mandatory! 308i Leuze electronic...

  • Page 81: Ethernet Topologies

    In addition to the classic "star topology", a "linear topology" is thus also possible. This makes wiring the network easy and inexpensive as slaves are looped through to one another in parallel. The maximum length of a segment (connection from the hub to the last participant) is limited to 100m. Leuze electronic 308i...

  • Page 82: Ethernet Wiring

    TDx+ on the M12 connector with RD+ on the RJ-45 connector and TDx- on the M12 connector with RD- on the RJ-45 connector, respectively, etc. Notice! Use the recommended connectors / sockets or the ready-made cables (See chapter 13 "Type overview and accessories"). 308i Leuze electronic...

  • Page 83: Cable Lengths And Shielding

    EtherNet twisted pairs (min. Cat. 3) and last BCL shielded 100Base-TX twisted pair (min. Cat. 5) BCL – power not necessary supply unit not necessary Switching input not necessary Switching output Table 7.5: Cable lengths and shielding Leuze electronic 308i...

  • Page 84: Display Elements And Display

    - self test running - initialization running green continuous light Device ok - bar code reading possible - self test successfully finished - device monitoring active green, briefly off - on Good read, successful reading - bar code(s) successfully read 308i Leuze electronic...
  • Page 85 Operation ok - Network operation ok - Connection and communication to Host established flashes red Communication error - temporary connection error - if DHCP is active, no address could be obtained red continuous light Network error Leuze electronic 308i...

  • Page 86: Led Indicators Ms 308/Mk308

    LED ACT0 / LINK0 (on the MS 308/MK308) green continuous light Ethernet connected (LINK) yellow flickering light data communication (ACT) LED ACT1 / LINK1 (on the MS 308/MK308) green continuous light Ethernet connected (LINK) yellow flickering light data communication (ACT) 308i Leuze electronic...

  • Page 87: Display Bcl 308I

    = IP address of the BCL 308i • Adjustmode = alignment mode • Version = software and hardware version After the voltage is switched off/on, reading result is always displayed. The display is controlled via the two control buttons: Leuze electronic 308i...
  • Page 88 • 1st line: alignment mode display function • 2nd line: decoding quality in percent, e.g. 73% Version • 1st line: version display function SW: xxxxx HW: xxx • 2nd line: software and hardware version of the device 308i Leuze electronic...

  • Page 89: Leuze Webconfig Tool

    The SERVICE USB interface of the BCL 308i is connected via the PC -side USB interface by means of a standard USB cable, with 1 type A connector and 1 Mini-B type connector. Mini-B Figure 9.1: Connecting the SERVICE USB interface 308i Leuze electronic...

  • Page 90: Installing The Required Software

    Upon successful installation of the USB driver, an icon with the name Leuze Web Config automatically appears on the desktop. Notice! If the installation failed, contact your network administrator: The settings of the firewall used may need to be adjusted. Leuze electronic 308i...

  • Page 91: Starting The Webconfig Tool

    Depending on firmware version, the start page may vary from that shown above. The individual parameters are – where useful – graphically displayed in order to better illustrate the meaning of the what are often perceived as abstract parameters. The result is an easy-to-use and practically-oriented user interface! 308i Leuze electronic...

  • Page 92: Short Description Of The Webconfig Tool

    The user interface of the webConfig tool is largely self-explanatory. 9.4.1 Module overview in the Configuration menu The adjustable parameters of the BCL 308i are clustered in modules in the Configuration menu. Figure 9.3: Module overview in the webConfig tool Leuze electronic 308i...
  • Page 93 Configuration of the oscillating mirror settings Notice! On the right side of the user interface of the webConfig tool, you will find a description of the individual modules and functions as a help text in the Information area. 308i Leuze electronic...

  • Page 94: Commissioning And Configuration

     Before commissioning, familiarize yourself with the operation and configuration of the BCL 308i.  Before connecting the supply voltage, recheck all connections and ensure that they have been properly made. The description of the electrical connections can be found in chapter 7. 308i Leuze electronic...

  • Page 95: Starting The Device

     In the main menu, select Configuration, submenu Communication -> Ethernet interface. Notice! If the setting is performed via the webConfig tool, the BCL 308i must be restarted. Only after this restart is the set IP address accepted and does it become active. Leuze electronic 308i...

  • Page 96: 10.3.2 Automatically Setting The Ip Address

    • IP address of the TCP server (normally the PLC/host computer) • Port number of the TCP server • Timeout for the wait time for an answer from the server • Repetition time for renewed communication attempt following a timeout 308i Leuze electronic...

  • Page 97: 10.3.5 Udp

     Activate the UDP protocol  Also set the following values: • IP address of the communication partner • Port number of the communication partner The corresponding adjustment options can be found: • Via webConfig: Configuration -> Communication -> Host communication Leuze electronic 308i...

  • Page 98: Additional Settings For The Bcl 308I

    The two possibilities for the latter are Standard (corre- sponds to the standard for the selected code type/symbology) and not Standard.  Define at least one code type with the desired settings. • Via webConfig: Configuration -> Decoder 308i Leuze electronic...
  • Page 99 Configuration of up to 3 different sorting criteria. Sorting by physical data and content of the read bar codes. • Formatting of the data output for the HOST. • Formatting of the data output for the display. Leuze electronic 308i...

  • Page 100: 10.4.2 Control Of The Decoding

    • stop decoding after a maximum reading gate time • stop decoding via the completeness mode, if: • the maximum number of bar codes to be decoded has been decoded • a positive reference code comparison has taken place. 308i Leuze electronic...

  • Page 101: 10.4.3 Control Of The Switching Outputs

     As described in chapter 7 of the manual, connect the required switching outputs.  Configure the connected switching outputs according to your requirements. To do this, first set the I/O mode to Output and then configure the switching behavior: • Via webConfig: Configuration -> Device -> Switching inputs/outputs Leuze electronic 308i...

  • Page 102: Transmitting Configuration Data

     Recommission the new BCL 308i (reconnect the voltage supply). The configuration is now imported from the external parameter memory of the connection hood and the BCL 308i is immediately operational without any further configuration. 308i Leuze electronic...

  • Page 103: Online Commands

    ’ ’ in the text of this manual. Most online commands are acknowledged by the BCL 308i and any requested data returned. For commands that are not acknowledged, command execution can be observed or monitored directly on the device. Leuze electronic 308i...

  • Page 104: 11.1.1 General 'Online' Commands

    Software reset Command ’H’ Carries out a software reset. The device is restarted and reinitialized, Description leaving it in the same state as when the supply voltage is switched on. Parameter Acknowledgment ’S’ (start signal) 308i Leuze electronic...
  • Page 105 Code 93 ’13’ GS1 DataBar OMNIDIRECTIONAL ’14’ GS1 DataBar LIMITED ’15’ GS1 DataBar EXPANDED Number of digits of the read code Contents of the decoded label. A ↑ appears if the label was zzzzzz: not correctly read. Leuze electronic 308i...
  • Page 106 Code 128, EAN 128 ’10’ EAN Addendum ’11’ Codabar ’12’ Code 93 ’13’ GS1 DataBar OMNIDIRECTIONAL ’14’ GS1 DataBar LIMITED ’15’ GS1 DataBar EXPANDED Contents of the decoded label. A ↑ appears if the label zzzzzz: was not correctly read. 308i Leuze electronic...
  • Page 107 ’+’: Starts the adjustment mode. Parameter ’-’: Ends the adjustment mode. ’yyy_zzzzzz’ yyy: Reading quality in %. A high process availability is Acknowledgment ensured at read qualities > 75%. zzzzzz: Bar code information. Leuze electronic 308i...
  • Page 108 Valid ’Rx’ command Acknowledgment ’1’ Invalid command ’2’ Insufficient memory for reference code ’3’ Reference code has not been saved ’4’ Reference code invalid Input = ’RS130678654331’ (Code 1 (1), RAM only (3), UPC (06), code Example information) 308i Leuze electronic...
  • Page 109  After each reading via an ’RTy’ command, explicitly switch off the function again since failure to do so will interfere with other commands as well as prevent execution of a new ’RTx’ command. Leuze electronic 308i...
  • Page 110 (variables) for the actual input. Defined reference code no. Acknowledgment ’1’ (Code 1) ’2’ (Code 2) Memory location for reference code ’0’ RAM+EEPROM, ’3’ RAM only Defined code type (see command ’CA’) Defined code information (1 … 63 characters) 308i Leuze electronic...

  • Page 111: 11.1.2 'Online' Commands For System Control

    The command deactivates decoding. This command can be used to deactivate the reading gate. Following deactivation, the read result is Description output. Because the reading gate was manually deactivated and, thus, no GoodRead criterion was met, a NoRead is output. Parameter Acknowledgment None Leuze electronic 308i...

  • Page 112: 11.1.3 'Online' Commands For Configuration Of Switching Inputs/Outputs

    (e.g., inverted logic and a state of High cor- responds to a voltage of 0V at the switching output). Parameter ’OA?’ ’OA S1=<a>;S2=<a>’ <a> State of the switching outputs ’0’ Acknowledgment ’1’ High ’I’ Configuration as switching input ’P’ Passive configuration 308i Leuze electronic...
  • Page 113 The logic state is output, i.e., an inverted logic is taken into account (e.g., inverted logic and a state of High corresponds to a voltage of 0V at the switching output). ’OD<a>’ Parameter <a> Selected switching output [1, 2], unit (dimensionless) Acknowledgment None Leuze electronic 308i...
  • Page 114 ’OF [S1=<a>][;S2=<a>]’ <a> Function of the switching input/ output, unit [dimensionless]’ Parameter ’I Switching input ’O’ Switching output ’P’ Passive ’OF=<bb>’ <bb> Status acknowledgment ’00’ Acknowledgment ’01’ Syntax error ’02’ Parameter error ’03’ Other error 308i Leuze electronic...

  • Page 115: 11.1.4 'Online' Commands For The Parameter Set Operations

    Copying the default parameters to the permanent memory and to the main memory ’PS=<aa>’ <aa> Status acknowledgment, unit [dimensionless] ’00’ ’01’ Syntax error Acknowledgment ’02’ Impermissible command length ’03’ Reserved ’04’ Reserved ’05’ Reserved ’06’ Impermissible combination, source type - target type Leuze electronic 308i...
  • Page 116 <Address> Relative address of the data within the data set ’aaaa’ Four-digit, unit [dimensionless] <Data length> Length of the parameter data to be transferred ’bbbb’ Four-digit, unit [length in bytes] <BCC> Check sum calculated as specified under BCC type 308i Leuze electronic...
  • Page 117 ’05’ Impermissible number of data requested ’06’ Requested data does not (any longer) fit in the transmis- sion buffer ’07’ Impermissible address value ’08’ Read access after end of data set ’09’ Impermissible QPF data set type Leuze electronic 308i...
  • Page 118 Relative address of the data within the data set ’aaaa’ Four-digit, unit [dimensionless] <P.value> Parameter value of the -bb- parameter stored at this address. The parameter set data is converted from HEX format to a 2-byte-ASCII format for transfer. 308i Leuze electronic...
  • Page 119 Online commands Command ’PD’ ’PS=<aa>’ <aa> Status acknowledgment, unit [dimensionless] ’0’ No difference Acknowledgment ’1’ Syntax error negative ’2’ Impermissible command length ’6’ Impermissible combination, parameter set 1 and parameter set 2 ’8’ Invalid parameter set Leuze electronic 308i...
  • Page 120 Four-digit, unit [dimensionless] <P.value> Parameter value of the -bb- parameter stored at this address. The parameter set data is converted from HEX format to a 2-byte-ASCII format for transfer. <BCC> Check sum calculated as specified under BCC type 308i Leuze electronic...
  • Page 121 Impermissible command length ’03’ Impermissible value for checksum type Acknowledgment ’04’ Invalid check sum received ’05’ Impermissible data length ’06’ Invalid data (parameter limits violated) ’07’ Invalid start address ’08’ Invalid parameter set ’09’ Invalid parameter set type Leuze electronic 308i...

  • Page 122: Diagnostics And Troubleshooting

    (FE)  Avoid EMC coupling caused by power cables laid parallel to device lines.  Check max. network expansion as a function • Overall network expansion of the max. cable lengths exceeded Table 12.2: Interface error 308i Leuze electronic...
  • Page 123 Customer data (please complete) Device type: Company: Contact partner / department: Phone (direct): Fax: Street / No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 Leuze electronic 308i...

  • Page 124: Type Overview And Accessories

    Line scanner (single line) Scanning princi- Line scanner (raster) Oscillating-mirror scanner Integrated fieldbus technology RS 232/RS 422 (standalone) RS 485 (multiNet Slave) Interface PROFIBUS DP ETHERNET TCP/IP, UDP PROFINET-IO RT BCL Bar code reader Table 13.1: Part number codeBCL 308i 308i Leuze electronic...

  • Page 125: Type Overview Bcl 308I

    O M 100 D H with M optics, display and heating 50116376 308i O F 100 D H with F optics, display and heating 50116370 308i O L 100 D H with L optics, display and heating 50116373 Leuze electronic 308i...

  • Page 126: Connection Hood Accessories

    Mounting devices for the BCL 308i 13.7 Reflector accessories for autoReflAct Type designation Description Part no. Reflective tape no. 4 / Reflective tape as reflector for autoReflAct operation 50106119 100 x 100 mm Table 13.6: Reflector for autoReflAct operation 308i Leuze electronic...

  • Page 127: Accessory Ready-Made Cables For Voltage Supply

    13.9 Accessory ready-made cables for bus connection 13.9.1 General information • Cable KB ET… for connecting to Industrial Ethernet via M12 connector • Standard cable available in lengths from 2 … 30m • Special cables on request. Leuze electronic 308i...

  • Page 128: 13.9.2 Contact Assignments M12 Ethernet Connection Cables Kb Et

    -25°C … +60°C (when used with drag chains) Material cable sheath: PUR (green), wire insulation: PE foam, free of halogens, silicone and PVC Bending radius > 65mm, suitable for drag chains Bending cycles > 10 , perm. acceleration < 5m/s 308i Leuze electronic...

  • Page 129: 13.9.4 Order Codes For M12 Ethernet Connection Cables Kb Et

    KB ET - 20000 - SSA Cable length 20m 50106903 KB ET - 25000 - SSA Cable length 25m 50106904 KB ET - 30000 - SSA Cable length 30m 50106905 Table 13.9: Bus connection cables for the BCL 308i Leuze electronic 308i...

  • Page 130: Maintenance

     Contact your Leuze distributor or service organization should repairs be required. The addresses can be found on the inside of the cover and on the back. Notice! When sending devices to Leuze electronic for repair, please provide an accurate description of the error. 14.3...

  • Page 131: Appendix

    Appendix Appendix 15.1 Declaration of Conformity Figure 15.1: Declaration of conformity BCL 308i Leuze electronic 308i...

  • Page 132: Figure 15.2: Connection Hood / Connector Unit Declaration Of Conformity

    Appendix Figure 15.2: Connection hood / connector unit declaration of conformity 308i Leuze electronic...

  • Page 133: Ascii Character Set

    End of data transmission block CANCEL Invalid END OF MEDIUM End of medium SUBSTITUTE Substitution ESCAPE Escape FILE SEPARATOR File separator GROUP SEPARATOR Group separator RECORD SEPARATOR Record separator UNIT SEPARATOR Unit separator SPACE Space EXCLAMATION POINT Exclamation point Leuze electronic 308i...
  • Page 134 Number Number Number Number Number COLON Colon SEMICOLON Semicolon < LESS THAN Less than EQUALS Equals > GREATER THAN Greater than QUESTION MARK Question mark COMMERCIAL AT Commercial AT Capital letter Capital letter Capital letter Capital letter 308i Leuze electronic...
  • Page 135 REVERSE SLANT Reverse slant CLOSING BRACKET Closing bracket CIRCUMFLEX Circumflex UNDERSCORE Underscore ‘ GRAVE ACCENT Grave accent Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Leuze electronic 308i...
  • Page 136 Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter OPENING BRACE Opening brace VERTICAL LINE Vertical line CLOSING BRACE Closing brace TILDE Tilde DELETE (RUBOUT) Delete 308i Leuze electronic...

  • Page 137: Bar Code Samples

    Modul 0,3 Code type 10: EAN 13 Add-on SC 0 77889 abcde Code type 08: EAN 128 1 122334 455666 Modul 0,3 Code type 13: GS1 DataBar OMNIDIRECTIONAL leuze Figure 15.3: Bar code sample labels (module 0.3) Leuze electronic 308i...

  • Page 138: Module 0.5

    Modul 0,5 A151617A 9876 5430 Code 128 Modul 0,5 Code type 10: EAN 13 Add-on SC 2 44332 fghij Code type 08: EAN 128 Modul 0,5 0 099887 766550 LEUZE Figure 15.4: Bar code sample labels (module 0.5) 308i Leuze electronic...

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