CareFusion Alaris 8110 series Service Manual
  1. Manuals
  2. Brands
  3. CareFusion Manuals
  4. Medical Equipment
  5. Alaris 8110 series
  6. Service manual

CareFusion Alaris 8110 series Service Manual

Syringe module; pca module
Hide thumbs Also See for Alaris 8110 series:
Table of Contents

Advertisement

Quick Links

See also: User Manual
Technical Service Manual
Alaris
Syringe Module, 8110 Series
®
Alaris
®
FU
RATE (mL/h)
CHANNEL
SELECT
PAUSE
CHANNEL
OFF
RESTART
PCA Module, 8120 Series
Supports: Guardrails® (Suite v7 or Later)
FU
RATE (mL/h)
CHANNEL
SELECT
PAUSE
CHANNEL
OFF
RESTART
November 2010

Advertisement

Table of Contents
loading

Related Manuals for CareFusion Alaris 8110 series

Summary of Contents for CareFusion Alaris 8110 series

  • Page 1 Technical Service Manual Alaris Syringe Module, 8110 Series ® Alaris PCA Module, 8120 Series ® Supports: Guardrails® (Suite v7 or Later) November 2010 RATE (mL/h) RATE (mL/h) CHANNEL CHANNEL SELECT SELECT PAUSE PAUSE CHANNEL CHANNEL RESTART RESTART...
  • Page 2 General Contact Information CareFusion San Diego, California http://www.carefusion.com/alaris Customer Advocacy - North America Clinical and technical feedback. Phone: 888.876.4287 E-Mail: CustomerFeedback@carefusion.com Technical Support - North America Maintenance and service information support; troubleshooting. United States: Canada: Phone: Phone: 888.876.4287 800.387.8309 Customer Care - North America Instrument return, service assistance, and order placement.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Chapter 1 - General Information Introduction ................... . Precaution Definitions .
  • Page 4 TABLE OF CONTENTS Chapter 4 - Principles of Operation (Continued) 4.3.1 Microcontroller ..................4.3.2 LED Display Driver .
  • Page 5 TABLE OF CONTENTS Chapter 5B - Corrective Maintenance - PCA Module Introduction 5B-1 ................... Disassembly/Reassembly 5B-2 .
  • Page 6 TABLE OF CONTENTS Chapter 7B - Illustrated Parts Breakdown - PCA Module Introduction 7B-1 ................... . Illustrations 7B-1 .
  • Page 7 TABLE OF CONTENTS List of Figures (continued) 7B-15 Key Kit and Handset 7B-23 ................. 7B-16 Display Board Assembly 7B-24...
  • Page 8 TABLE OF CONTENTS T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...

  • Page 11: Chapter 1 - General Information

    Any attempt to service this product by anyone CareFusion authorized service other than an authorized CareFusion Service personnel. Refer to the “Warranty” and Representative while the product is under “Service Information” sections of the Alaris ®...

  • Page 12: Precaution Definitions

    GENERAL INFORMATION INTRODUCTION (Continued) WARNING Use only specified syringes and The PCA Module is intended for facilities administration sets with the Syringe and that use syringe pumps to deliver fluids or PCA Modules. Using other syringes or medications using continuous or intermittent administration sets can cause improper delivery through clinically acceptable routes instrument operation, inaccurate fluid...

  • Page 13: Abbreviations, Acronyms

    GENERAL INFORMATION Table 1-1. Abbreviations, Acronyms Various abbreviations and acronyms are used throughout this manual. The following are those that are not commonly known or easily recognized. CHSE HD cheese head (screw) database zero Directions for Use intra-arterial inter-unit interface NEOI near end of infusion TR HD...
  • Page 14 GENERAL INFORMATION T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...

  • Page 17: Chapter 2 - Checkout And Configuration

    NOTE: Due to product changes over time, configurations described in this chapter may differ from the instrument under service. If there are any questions, contact CareFusion Technical Support. NEW INSTRUMENT CHECKOUT Prior to placing a new instrument in use, perform a check-in procedure using the Maintenance Software.

  • Page 18: Configuration Options And Defaults - Syringe Module

    CHECKOUT AND CONFIGURATION CONFIGURATION OPTIONS AND System Config - Module 1 of 2 DEFAULTS - SYRINGE MODULE Factory default: Shared Infusion Settings NOTES: PC Unit • Changes to the factory default values are Pump Module retained after a power cycle. SPO2 Module •...

  • Page 19: All Mode

    CHECKOUT AND CONFIGURATION 3. Press Syringe Module soft key. CONFIGURATION SETUP - SYRINGE MODULE (Continued) System Config - Syringe 1 of 2 All Mode: Disabled NOTES: (Continued) Auto Pressure: Disabled • Pressing the soft key while in a CONFIRM Back Off: Disabled System Configuration option screen: Disabled...

  • Page 20: All Mode

    CHECKOUT AND CONFIGURATION CONFIGURATION SETUP - SYRINGE System Configuration - Syringe MODULE (Continued) Enable Auto Pressure 2.4.1 All Mode (Continued) Disable Allows use of the auto pressure feature. 1. After accessing System Config - Syringe options display, press All Mode soft key.

  • Page 21: Kvo

    CHECKOUT AND CONFIGURATION CONFIGURATION SETUP - SYRINGE CAUTION MODULE (Continued) modes are both enabled, mode does not deliver the entire 2.4.4 Fast Start syringe contents, leaving a small percentage of the syringe contents When Fast Start mode is enabled and a available for operation.

  • Page 22: Max Rate

    CHECKOUT AND CONFIGURATION CONFIGURATION SETUP - SYRINGE 2.4.6 Max rate MODULE (Continued) The Maximum rate value identifies the 2.4.5 KVO (Continued) maximum rate at which a bolus dose can be delivered. When the Max Rate option is 3. To change rate, press Change selected during bolus dose programming, Rate soft key and enter new rate (...

  • Page 23: Near End

    CHECKOUT AND CONFIGURATION CONFIGURATION SETUP - SYRINGE System Configuration - Syringe MODULE (Continued) Enable Near-End-of 2.4.6 Max rate (Continued) Infusion Disable Alert Time: Change 2 min Time System Configuration - Syringe Allows use of the Near-End-of Maximum rate Infusion feature. Disable Disable adjustment...

  • Page 24: Pressure Limit - Disc

    CHECKOUT AND CONFIGURATION CONFIGURATION SETUP - SYRINGE 2.4.9 Pressure limit - No Disc MODULE (Continued) This option allows setting an occlusion pressure point when no pressure sensing 2.4.8 Pressure Limit - Disc disc is in use. This option allows setting an occlusion 1.

  • Page 25: Priming

    CHECKOUT AND CONFIGURATION CONFIGURATION SETUP - SYRINGE CONFIGURATION OPTIONS AND MODULE (Continued) DEFAULTS - PCA MODULE NOTE: With the Profiles feature enabled, the 2.4.10 Priming settings are configured independently for each profile. A hospital-defined, best- Enabling Priming mode allows a limited practice data set must be uploaded to enable volume of fluid to be delivered to prime the the Profiles feature.
  • Page 26 CHECKOUT AND CONFIGURATION T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K 2-10 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...

  • Page 29: Chapter 3 - Preventive Maintenance

    Organizations ( requirements. JCAHO) REGULAR AND PREVENTIVE MAINTENANCE INSPECTIONS, CALIBRATION Use the Maintenance Software to perform calibration and preventive maintenance. Contact CareFusion Technical Support for help obtaining or using Maintenance Software. CLEANING Refer to the Alaris System DFU. ® Alaris Syringe Module (8110 Series) ®...
  • Page 30 PREVENTIVE MAINTENANCE T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...

  • Page 33: Chapter 4 - Principles Of Operation

    Chapter 4 — PRINCIPLES OF OPERATION INTRODUCTION This chapter describes the principles of operation for the Syringe and PCA Modules. Refer to the PC Unit/Pump Module Series) Technical Service Manual 8000 8100 for PC Unit information. GENERAL INFORMATION The Syringe and PCA Modules function as part of the Alaris System, and function only ®...

  • Page 34: Display Board Assembly

    ( 100% PCA Modules are not field repairable and brightness) is the maximum level possible. must be returned to a CareFusion Service Center for repair. Rate: The display driver controls the five DISPLAY BOARD ASSEMBLY –segment displays used for the Rate...

  • Page 35: Logic Board Assembly

    PRINCIPLES OF OPERATION receives a Channel Off signal to stop the LOGIC BOARD ASSEMBLY motor. The Logic Board receives its power from the The Logic Board contains interface supply on the PC Unit via the circuitry that allows it to communicate with connector.

  • Page 36: Drive Head

    PRINCIPLES OF OPERATION returns to its vertical (closed) position and DRIVE HEAD confirms that the split nuts are closed. The drive head captures the syringe by the syringe plunger and uses the drivetrain to The drivetrain is contained in the lower and drive the plunger in a controlled fashion.

  • Page 37: Pressure Sensor Subsystem (Syringe Module Only)

    PRINCIPLES OF OPERATION Circuitry on the Pressure Sensor Board FORCE SENSOR SUBSYSTEM (Continued) amplifies pressure transducer output. The board also includes an optical switch that This mechanical advantage amplifies the detects the presence of an administration input for a given force from a syringe, which set pressure disc.
  • Page 38 PRINCIPLES OF OPERATION T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...

  • Page 39: Block Diagram: Syringe And Pca Modules

    PRINCIPLES OF OPERATION Figure 4-1. Block Diagram: Syringe and PCA Modules INFUSE LED (green) ALARM STANDBY LED (red) LED (yellow) Drive Head 7-Segment Displays Flange Sensor Flex Scrolling Cable Displays Lever Detect Logic board Flash Flex Cable Channel Static RAM DUART Sensor Transceiver...
  • Page 40 PRINCIPLES OF OPERATION T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...

  • Page 43: Chapter 5A - Corrective Maintenance - Syringe Module

    Return devices are sensitive to static electrical CMOS circuit boards to an authorized CareFusion charges and may be damaged during repair if the Service Center for repair. Attempting repair activity is not performed in an electrostatic circuit board repairs voids all warranties.

  • Page 44: Required Materials, Supplies And Tools - Syringe Module

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY Follow these procedures in order for the CAUTION most efficient disassembly of Syringe To avoid the risk of electrical hazard or Module subassemblies. To reassemble the damage to the instrument circuitry, do not Syringe Module, reverse the disassembly spray fluids directly onto the instrument or steps.

  • Page 45: Removing Latch Assembly And Feet

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.1 Removing Latch Assembly and Feet During Reassembly: Apply thin layer of Dow Corning Molykote 1. Remove two ( ) screws attaching Latch (or equivalent) silicone grease to Feet. Assembly to bottom of Rear Case and remove Latch Assembly Components.

  • Page 46: Removing Iui Connector Assemblies

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) • To install Left Connector Seal, 5.2.2 Removing IUI Connector Assemblies position seal on one end of connector Remove two ( ) screws attaching each and stretch to other end to conform to (left and right) to module. connector body.

  • Page 47: Separating Rear Case From Chassis Assembly

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.3 Separating Rear Case from Chassis During Reassembly: Assembly • Ensure Silicone Tubing gasket in Rear Case is in place and undamaged. (See 1. Remove four ( ) screws (and associated Figure washers) attaching Rear Case to 7A-12 chassis assembly.

  • Page 48: Removing Handle

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.4 Removing Handle Remove six ( ) screws attaching left and right handles to each other and to module. Right Handle Left Handle Rear Case 5A-6 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...

  • Page 49: Removing Flex Cable Retainer

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) (see Figure 7A-11 5.2.5 Removing Flex Cable Retainer During Reassembly: 1. Peel Flex Cable Retainer from Internal 1. Ensure Internal Frame surface (where Frame. retainer is adhered) is clean and free of adhesive debris. 2.

  • Page 50: Removing Iui Board Assembly

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5. Use small diagonal cutters to lift and 5.2.6 Removing IUI Board Assembly remove snap rivet from Board. 1. If present, remove Retainer Clip from Dual Connector Cable-IUI Board CAUTION connection. Do not cut rivet. 2.

  • Page 51: Removing Logic Board Assembly

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5. Remove one ( ) screw attaching Logic 5.2.7 Removing Logic Board Assembly Board to Internal Frame Assembly. NOTE: If the Logic Board must be replaced 6. Disconnect harnesses from following on a Syringe Module with version or earlier locations on Logic Board: software, the Logic Board must be replaced...

  • Page 52: Drivetrain Assembly

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 3. Remove one ( ) screw attaching 5.2.8 Removing Internal Frame Assembly Support Bracket to Bracket. CAUTION 4. Remove Support Bracket and To replace an Internal Frame whose Barrel Bracket. Clamp Assembly has a park position “pin” 5.

  • Page 53: Removing Drivetrain Assembly

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.9 Removing Drivetrain Assembly 1. Remove five ( ) screws attaching Drivetrain Assembly to Front Case. 2. Remove Drivetrain Assembly. Front Case Drivetrain Assembly 5A-11 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...

  • Page 54: Removing Display Board Assembly

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.10 Removing Display Board Assembly 1. Disconnect harness/flex cable from following locations on Display Board: (keypad) (backlight) 2. Remove Display Board. LED Backlight Harness Display Board Assembly Keypad Flex Cable 5A-12 Alaris Syringe Module (8110 Series) ®...

  • Page 55: Removing Pressure Sensor Board Assembly

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.11 Removing Pressure Sensor Board During Reassembly: Assembly When installing an old version of Base Disk Holder, use screws (item ) in 1. Disconnect Pressure Sensor Harness 4-40 x upper mountings, and screws from Pressure Sensor Board. 4-40 x (item ) in lower mountings.

  • Page 56: Removing Top Disk Holder

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.12 Removing Top Disk Holder NOTE: When replacing the Top Disk Holder, remove the Flag Disk Holder and Spring from CAUTION the old part and reuse. To replace “Older Version” Top Disk Holder During Reassembly: (see below), replace with Front Case Assembly Kit (Table , item...

  • Page 57: Removing Sensor Board Assembly

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.13 Removing Sensor Board Assembly 1. Remove Flag Leaf Spring and Barrel Position Flag as required. 2. Remove one ( ) screw attaching Sensor Board to Front Case. 3. Remove Sensor Board. Sensor Board Flag Leaf Barrel Spring...

  • Page 58: Removing Syringe Size Sensor Assembly

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.14 Removing Syringe Size Sensor During Reassembly: Assembly 1. Insert tab on Syringe Size Sensor Assembly into Potentiometer Extension 1. Remove one ( ) screw attaching Syringe Guide. Size Sensor Assembly and Shaft Support to Front Case. 2.

  • Page 59: Removing Syringe Barrel Clamp Assembly

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.15 Removing Syringe Barrel Clamp During Reassembly: Assembly 1. If Shaft Seal has been removed: a. Reinstall with wide lip facing Front CAUTION Case. To replace a Syringe Barrel Clamp b. Use a #2 flat-bladed screwdriver to Assembly with a park position “pin”...
  • Page 60 CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.15 Removing Syringe Barrel Clamp Assembly (Continued) Syringe Barrel Clamp Assembly Shaft Seal (see installation illustration) Bushing Potentiometer Extension Guide Shaft Support Compression Spring Retaining Rings Park Position Collar and Setscrew Shaft Seal Installation Step 1 Step 2 Front Case...

  • Page 61: Removing Status Indicator Lens

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.16 Removing Status Indicator Lens 1. Remove two (2) screws attaching Status Indicator Lens to Front Case. 2. Remove Status Indicator Lens. Status Indicator Lens Front Case 5A-19 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...

  • Page 62: Removing Housing Assembly And Guide Rod

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 3. Gently place assembly in a standing 5.2.17 Removing Housing Assembly and position and orient it with motor facing Guide Rod inward. CAUTION CAUTION when removing EXTREME CAUTION When performing the next step, use care to Housing Assembly.

  • Page 63: Removing Motor/Pulley Assembly

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 2. Install Motor Belt: 5.2.18 Removing Motor/Pulley Assembly 1. Remove four ( ) screws attaching a. Install wide end of belt onto Motor/Pulley Assembly to Bottom Plate. leadscrew pulley. 2. Remove Motor Belt. b. Tilt Motor/Pulley Assembly and install other end of belt onto motor 3.

  • Page 64: Removing Leadscrew Assembly And Bottom Plate

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.19 Removing Leadscrew Assembly and During Reassembly: Bottom Plate If replacing Bottom Plate, remove bushings and grommets from old plate and install into 1. Remove two ( ) screws attaching new plate. Leadscrew Assembly to Bottom Plate. 2.

  • Page 65: Removing Linear Sensor Assembly

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 2. Before adhering Linear Sensor 5.2.20 Removing Linear Sensor Assembly Assembly to Extrusion Frame: CAUTION a. Remove protective backing from To avoid damaging the Linear Sensor Linear Sensor. Assembly, do not touch with bare hands. b.

  • Page 66: Removing Force Sensor And Actuator Knob Assemblies

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.21 Removing Force Sensor and Actuator CAUTION Knob Assemblies To avoid damaging Lower Housing, use NOTE: If the Force Sensor Assembly must Nylok screws to install Force Sensor be replaced on a Syringe Module with version Assembly.

  • Page 67: Removing Actuator Knob Assembly Parts

    CORRECTIVE MAINTENANCE Syringe Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.22 Removing Actuator Knob Assembly During Reassembly: Parts • Install Slide Plate and Compression Spring onto Actuator Knob, compress 1. Use a small pair of needle-nose pliers to Spring with Pullrod Cam, then install gently pull Interrupter Flag from Actuator screw.

  • Page 68: Final Assembly

    CORRECTIVE MAINTENANCE Syringe Module Table 5A-2. Torque Values - Syringe Module Functional Application Item Description Torque Value DRIVETRAIN ASSEMBLY Bottom Plate 6-32 x 12 in-lb Leadscrew Assembly 6-32 x 12 in-lb Motor/Pulley Assembly M2.5 x 12 4 in-lb Top Plate 6-32 x 6 in-lb FINAL ASSEMBLY...

  • Page 69: A-3 Level Of Testing Guidelines- Syringe Module

    CORRECTIVE MAINTENANCE Syringe Module Table 5A-3. Level of Testing Guidelines - Syringe Module Tests to Perform = Required X = If verification fails. Blank = Not Applicable Repair/Replacement of: Actuator Knob Assy. Disc Holder, Top / Base Display Board Assy. Drivetrain Assy.
  • Page 70 CORRECTIVE MAINTENANCE Syringe Module Level of Testing Guidelines - Syringe Module (Continued) Table 5A-3. Tests to Perform = Required X = If verification fails. Blank = Not Applicable Repair/Replacement of: Miscellaneous: Instrument Dropped Instrument Software Flashed New Instrument Checkout No Fault Found (instrument not opened) No Fault Found (instrument opened)

  • Page 73: Chapter 5B - Corrective Maintenance - Pca Module

    CMOS boards are not field repairable. Return charges and may be damaged during repair if the circuit boards to an authorized CareFusion repair activity is not performed in an electrostatic Service Center for repair. Attempting discharge ( ) protected environment using circuit board repairs voids all warranties.

  • Page 74: Disassembly/Reassembly

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY Follow these procedures in order for the Before adhering gaskets and labels to the most efficient disassembly of PCA Module instrument, clean the surface with a cotton subassemblies. To reassemble the PCA swab or soft cloth lightly dampened with Module, reverse the disassembly steps.

  • Page 75: Removing Latch Assembly And Feet

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.1 Removing Latch Assembly and Feet During Reassembly: • When reinstalling Latch Assembly, press 1. Remove two ( ) screws attaching Latch toward outer edge of module and screw Assembly to bottom of Rear Case and into position.
  • Page 76 CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) • To install Left Connector Seal, 5.2.2 Removing IUI Connector Assemblies position seal on one end of connector Remove two ( ) screws attaching each and stretch to other end to conform to (left and right) to module. connector body.

  • Page 77: Removing Handle

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.3 Removing Handle During Reassembly: • Assemble Left Handle over Lock Housing 1. Remove six ( ) screws attaching Left and ensure that Lock Harness is routed and Right Handles. under Lock Housing boss. 2.

  • Page 78: Removing Door Assembly

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 6. Remove two ( ) screws attaching 5.2.4 Removing Door Assembly Lockplate and Strikeplate Lockplate to 1. Remove four ( ) T8 Torx Security screws Front Door. and four (4) Hinge Bushings attaching Door Assembly to right side of Front During Reassembly: Case.
  • Page 79 CORRECTIVE MAINTENANCE CORRECTIVE MAINTENANCE PCA Module PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.4 Removing Door Assembly (Continued) Reinstalling Door Assembly: 3. Align Rear Door Lockplate to inside of 4 Install four ( ) Hinge Bushings into four Rear Door. Install but only loosely (4) slots on lower section of hinge.

  • Page 80: Removing Rear Case

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) • Raise Drive Head to highest position 5.2.5 Removing Rear Case before sliding Chassis Assembly into 1. Remove four ( ) screws (and associated Rear Case. washers) attaching Rear Case to chassis assembly. • Slide edges of Rear Case into Wiper Assembly flange.

  • Page 81: Removing Flex Cable Retainer

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) (see Figure 7B-9 5.2.6 Removing Flex Cable Retainer During Reassembly: 1. Peel Flex Cable Retainer from Internal 1. Ensure Internal Frame surface (where Frame. retainer is adhered) is clean and free of adhesive debris. 2.

  • Page 82: Removing Iui Board Assembly

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5. Use small diagonal cutters to lift and 5.2.7 Removing IUI Board Assembly remove snap rivet from Board. 1. If present, remove Retainer Clip from Dual Connector Cable-IUI Board CAUTION connection. Do not cut rivet. 2.

  • Page 83: Removing Logic Board Assembly

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 6. Disconnect harnesses from following 5.2.8 Removing Logic Board Assembly locations on Logic Board: 1. If present, remove Retainer Clip from (display) Dual Connector Cable-Logic Board (motor) connection. (flange detect) 2. Disconnect Dual Connector Cable from (lock harness) Logic Board 7.

  • Page 84: Removing Internal Frame Assembly

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 6. Remove two ( ) screws attaching 5.2.9 Removing Internal Frame Assembly Internal Frame to Drivetrain Assembly. 1. Remove one ( ) screw attaching three ) ground wires to Support Bracket. 7. Remove Internal Frame. 2.

  • Page 85: Removing Lock Assembly

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.10 Removing Lock Assembly During Reassembly: Route Lock Assembly harness through top 1. Already disassembled: Handle, Rear of and under Internal Frame so that Frame Case, and Logic Boards, and Internal does not pinch harness when attached to Frame.

  • Page 86: Removing Latch Module And Drivetrain Assembly

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 3. Remove five ( ) screws attaching 5.2.11 Removing Latch Module and Drivetrain Assembly to Front Case, and Drivetrain Assembly remove Drivetrain Assembly. 1. Remove two ( ) screws on Latch Bushings and remove Latch Module During Reassembly: from underside of Drivetrain.

  • Page 87: Removing Display Board Assembly

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.12 Removing Display Board Assembly 1. Disconnect cables from these Display Board connectors: (keypad) (Handset Harness) (backlight) 2. Remove Display Board. LED Backlight Harness Display Board Keypad Flex Cable Handset Harness 5B-15 Alaris Syringe Module (8110 Series) ®...

  • Page 88: Removing Sensor Board Assembly

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.13 Removing Sensor Board Assembly 1. Remove Flag Leaf Spring and Barrel Position Flag as required. 2. Remove one ( ) screw attaching Sensor Board to Front Case. 3. Remove Sensor Board. Sensor Board Flag Leaf Barrel Spring...
  • Page 89 CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.14 Removing Syringe Size Sensor During Reassembly: Assembly 1. Insert tab on Syringe Size Sensor Assembly into Potentiometer Extension 1. Remove one ( ) screw attaching Syringe Guide. Size Sensor Assembly and Shaft Support to Front Case. 2.
  • Page 90 CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.15 Removing Syringe Barrel Clamp During Reassembly: Assembly 1. If Shaft Seal has been removed: 1. Loosen set screw securing park position a. Reinstall with wide lip facing Front collar to Barrel Clamp and remove collar. Case.
  • Page 91 CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.15 Removing Syringe Barrel Clamp Assembly (Continued) Syringe Barrel Clamp Assembly Shaft Seal (see installation illustration) Potentiometer Bushing Extension Guide Compression Spring Shaft Support Retaining Rings Park Position Collar and Setscrew Shaft Seal Installation Step 1 Step 2 Front Case...

  • Page 92: Removing Status Indicator Lens

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.16 Removing Status Indicator Lens 1. Remove two ( ) screws attaching Status Indicator Lens to Front Case. 2. Remove Status Indicator Lens. Status Indicator Lens Front Case 5B-20 Alaris Syringe Module (8110 Series) ®...

  • Page 93: Removing Handset Harness

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.17 Removing Handset Harness During Reassembly: 1. Install Handset Harness with red dot NOTE: Use a -in. deep-well socket at pointing to top of Front Case. least 4 in. deep to remove and install the Handset Harness.

  • Page 94: Removing Latch Lever Assembly

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.18 Removing Latch Lever Assembly During Reassembly: 1. Install Latch Seal onto shaft of Latch 1. Remove two ( ) screws attaching Latch Lever. Cover to inside of Front Case. 2. Install Latch Lever into Front Case, 2.

  • Page 95: Removing Housing Assembly And Guide Rod

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.19 Removing Housing Assembly and CAUTION Guide Rod When performing the next step, use care to avoid damaging the leadscrew pulley. CAUTION when removing EXTREME CAUTION 4. Rotate knob (gripper control) to Housing Assembly. If the Conductive Wiper disengage plunger grippers and slowly is damaged, replace the entire Lower raise Housing Assembly until Carriage...

  • Page 96: Removing Motor/Pulley Assembly

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 2. Install Motor Belt: 5.2.20 Removing Motor/Pulley Assembly 1. Remove four ( ) screws attaching a. Install wide end of belt onto Motor/Pulley Assembly to Bottom Plate. leadscrew pulley. 2. Remove Motor Belt. b. Tilt Motor/Pulley Assembly and install other end of belt onto motor 3.

  • Page 97: Removing Leadscrew Assembly And Bottom Plate

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.21 Removing Leadscrew Assembly and During Reassembly: Bottom Plate If replacing Bottom Plate, remove bushings and grommets from old plate and install into 1. Remove two ( ) screws attaching new plate. Leadscrew Assembly to Bottom Plate. 2.

  • Page 98: Removing Linear Sensor Assembly

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 2. Before adhering Linear Sensor 5.2.22 Removing Linear Sensor Assembly Assembly to Extrusion Frame: CAUTION a. Remove protective backing from To avoid damaging the Linear Sensor Linear Sensor. Assembly, do not touch with bare hands. b.

  • Page 99: Removing Force Sensor And Actuator Knob Assemblies

    CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.23 Removing Force Sensor and Actuator Knob Assemblies 1. Loosen four ( ) screws attaching Upper Housing to Lower Housing just far Upper Housing enough to remove Upper Housing, (Silicone Tubing gasket not shown) leaving O-Rings attached to screws.
  • Page 100 CORRECTIVE MAINTENANCE PCA Module DISASSEMBLY/REASSEMBLY (Continued) 5.2.24 Removing Actuator Knob Assembly During Reassembly: Parts • Install Slide Plate and Compression Spring onto Actuator Knob, compress 1. Use a small pair of needle-nose pliers to Spring with Pullrod Cam, then install gently pull Interrupter Flag from Actuator screw.

  • Page 101: Housing Assembly

    CORRECTIVE MAINTENANCE PCA Module Table 5B-2. Torque Values - PCA Module Functional Application Item Description Torque Value DRIVETRAIN ASSEMBLY Bottom Plate 6-32 x 12 in-lb Leadscrew Assembly 6-32 x 12 in-lb Motor/Pulley Assembly M2.5 x 12 4 in-lb Top Plate 6-32 x 6 in-lb FINAL ASSEMBLY...

  • Page 102: B-3 Level Of Testing Guidelines- Pca Module

    CORRECTIVE MAINTENANCE PCA Module Table 5B-3. Level of Testing Guidelines - PCA Module Tests to Perform = Required X = If verification fails. Blank = Not Applicable Repair/Replacement of: Actuator Knob Assy. Display Board Drivetrain Assy. Force Sensor Assy. Front Case Front and Rear Door Handle Assy.
  • Page 103 CORRECTIVE MAINTENANCE PCA Module Level of Testing Guidelines - PCA Module (Continued) Table 5B-3. Tests to Perform = Required X = If verification fails. Blank = Not Applicable Repair/Replacement of: Syringe Barrel Clamp assy. Syringe Size Sensor Assy. Miscellaneous: Instrument dropped Instrument software flashed New instrument checkout No fault found...
  • Page 104 CORRECTIVE MAINTENANCE PCA Module T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K 5B-32 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...

  • Page 107: Chapter 6 - Troubleshooting

    Module. Refer to this chapter before Until version 7.1 or later is installed in the module, attempting to service the module. these assemblies must be replaced at the depot. Call CareFusion Technical Support To facilitate troubleshooting when an ext. ) for assistance and 800.854.7128...

  • Page 108: Technical Troubleshooting Guide

    TROUBLESHOOTING Table 6-1. Technical Troubleshooting Guide Follow the steps in order until the problem/fault is corrected. Before making a final diagnosis, visually inspect the instrument for damage. Following repair/replacement, use Maintenance Software to perform the required tests. See Table (Syringe Module) or Table (PCA Module).
  • Page 109 TROUBLESHOOTING Technical Troubleshooting Guide (Continued) Table 6-1. Message Probable Cause Remedy Drive Not Engaged 1. Force Sensor Assembly defective. 1. Use Maintenance Software to perform Binary Switch Test and calibrate if necessary. If necessary, replace Force Sensor Assembly. 2. Plunger head rotates due to a 2.
  • Page 110 TROUBLESHOOTING Technical Troubleshooting Guide (Continued) Table 6-1. Message Probable Cause Remedy Pressure Disc Installed 1. Pressure sensing disc installed 1a. Press key. RESTART during an infusion. (Syringe Module only) 1b. Check for proper pressure sensing disc installation. Disc must snap into holder.
  • Page 111 TROUBLESHOOTING Technical Troubleshooting Guide (Continued) Table 6-1. Message Probable Cause Remedy Syringe Drive-Head Error 1. Syringe plunger travel impeded. 1. Remove drivetrain blockage. If necessary, repair or replace Lower Housing/Carriage Assembly. 2. Cam Lock stripped or not engaged. 2. Rotate Actuator Knob and slide plunger head up and down, to check for full plunger head travel and Cam Lock engagement and...

  • Page 112: Subsystem Codes

    TROUBLESHOOTING Table 6-2. Subsystem Codes Refer to the PC Unit / Pump Module ( Series) Technical Service Manual for Alaris System 8000 8100 ® codes. Safety System Motor Plunger Force Plunger Position Patient Pressure Syringe Size Digital Sensor Keyboard Keyboard Comm Table 6-3.

  • Page 113: Error Codes

    TROUBLESHOOTING Table 6-4. Error Codes Refer to the PC Unit / Pump Module ( Series) Technical Service Manual for details on 8000 8100 accessing the Maintenance Mode and viewing the Error Log. Error Code Subsystem Explanation Response 350.6600 Logic Board Watchdog circuit failed power- If error is repeatable: Replace on self test.
  • Page 114 TROUBLESHOOTING Error Codes (Continued) Table 6-4. Error Code Subsystem Explanation Response 352.6700 Logic Board Force sensor circuit check If error is repeatable: Replace Force Sensor failure. Logic Board or Force Sensor Assembly. 353.6650 Linear Position Sensor Linear position sensor output If error is repeatable: Replace is zero or is outside linear position sensor.

  • Page 117: Chapter 7A - Illustrated Parts Breakdown - Syringe Module

    NOTE: Due to product changes over time, illustrations in this chapter may differ from the instrument under service. If there are questions, contact CareFusion Technical Support. PARTS LIST The parts lists include the following information for replaceable parts: •...

  • Page 118: Ordering Parts

    ILLUSTRATED PARTS BREAKDOWN Syringe Module ORDERING PARTS Parts can be ordered by writing or calling CareFusion Customer Care (refer to "General Contract Information" page at beginning of this manual). When requesting a part, provide the following information: • Instrument name and model number; for example, Syringe Module, Model 8110.

  • Page 119: Housing Assembly

    ILLUSTRATED PARTS BREAKDOWN Syringe Module Table 7A-1. Parts List - Syringe Module NOTE: An “assembly” is a preassembled group of parts. A “kit” is a group of unassembled parts. Item Part Number Description 10010997 Housing Assembly, Complete (Includes: items 148189-100 Actuator Knob Assembly (Includes: items 230, 255, 265, 271, 275, 482...
  • Page 120 ILLUSTRATED PARTS BREAKDOWN Syringe Module Parts List - Syringe Module (Continued) Table 7A-1. Item Part Number Description 147799-001 Slide Plate TC10003157 Flex Cable Retainer 10013882 Force Sensor Assembly Kit (Includes: Force Sensor Assembly and item TC10003065 Knob, Actuator 147834-001 Flag, Shaft Interrupter 321041 Spring, Compression, 0.3 x 0.236 x 0.032 147836-002...

  • Page 121: Parts List - Syringe Module

    ILLUSTRATED PARTS BREAKDOWN Syringe Module Parts List - Syringe Module (Continued) Table 7A-1. Item Part Number Description TC10003525 Board Assembly, Display 147963-100 LED Backlight Assembly, Keypad 147851-101 Harness Assembly, Display 147792-000 IUI Bracket Strap 147739-100 Frame, Internal TC10003125 IUI Bracket TC10003918 Board Assembly, Logic 147816-105...
  • Page 122 The Base Disk Holder can be relaced as an individual part only if it is used with a “new version” Front Case. If an “old version” Front Case is in use, order item 9, Front Case “Kit” (reference Figure 7A-7 Not sold by Carefusion. 7A-6 Alaris Syringe Module (8110 Series) ®...

  • Page 123: Actuator Knob Assembly

    ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-1. Actuator Knob Assembly Actuator Knob Assembly items are available as an assembly (Table , item ) or separately. 7A-1 7A-7 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ® Technical Service Manual...
  • Page 124 ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-2. Housing Assembly Install 6 Gasket (item ½” ) around parameter, and into undercut 281 1 feature, of Upper Housing (item Gasket is not to overlap 4 PL into opening for Actuator Knob Assembly (item Replacement of the Force Sensor Assembly 4 PL...
  • Page 125 ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-3. Drivetrain Assembly Linear Sensor Assembly (item ) needs to be properly aligned (reference “Corrective Maintenance” chapter) prior to being adhered to Extrusion Frame (item ). Harness is routed through harness clamps on Top Plate. Replacement of the Complete Housing Assembly in a Syringe Module with version or earlier...
  • Page 126 ILLUSTRATED PARTS BREAKDOWN Syringe Module T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K 7A-10 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...
  • Page 127 ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-4. Front Case Assembly - Part 1 CAUTION To avoid damage to the Front Case when installing the Base Front Case Disk Holder, ensure correct screws are used. Flag Seal (item ), Barrel Position Flag (item and Flag Spring Leaf (item ) are provided separately and also as assembled items in Front Case “Assembly”...
  • Page 128 ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-5. Front Case Assembly - Part 2 CAUTIONS • When replacing any Syringe Barrel Clamp Assembly parts and a Park Position “Pin” (versus a “Collar”) is installed, replace with Front Case Assembly Kit (Table , item 7A-1 Figure...

  • Page 129: Top Disk Holder - Front Case Assembly

    ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-6. Top Disk Holder - Front Case Assembly Install Gasket (item ) into channel on Front 4½” CAUTION Case. The Top Disk Holder illustrated here is not backward compatible with older versions of the Spring (item ) torque is set by inserting end of Front Case Assembly.

  • Page 130: Front Case, Syringe Barrel Clamp Assembly, Top Disk Holder -- Interchangeability

    ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-7. Front Case, Syringe Barrel Clamp Assembly, Top Disk Holder -- Interchangeability New Version Old Versions This figure illustrates a newer version of the Front Case, Syringe Barrel These figures illustrate older versions of the Front Case, Clamp Assembly and Top Disk Holder.

  • Page 131: Front Case Assembly Kit

    ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-8. Front Case Assembly Kit NOTES: • Reference Table , item , for a list of parts 7A-1 that make up the Front Case Assembly (as provided in “Kit”). • When installing the Front Case Assembly, remove and reuse the existing Pressure Sensor Board Assembly (reference “Corrective Maintenance”...
  • Page 132 ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-9. Drivetrain Assembly - Front Case Assembly Front Case Assembly (Reference Figures 7A-4 and 7A-5) 486 5 PL Drivetrain Assembly (Reference Figure 7A-2) 7A-16 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...

  • Page 133: Drivetrain Assembly - Front Case Assembly

    ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-10. Internal Frame Assembly - Front Case Assembly Linear Sensor Harness (part of Drivetrain CAUTION Assembly) is routed between Bracket (item Prior to replacing the Internal Frame, reference ) and Internal Frame (item ), and beneath the “Corrective Maintenance”...

  • Page 134: Logic Board And Iui Board Assemblies

    ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-11. Logic Board and IUI Board Assemblies Replacement of the Logic Board Assembly in a Syringe Module with version or earlier software must be performed at the depot. Refer to section for further information. Internal Frame assembly / Front Case Assembly (Reference Figure 7A-10)
  • Page 135 ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-12. Flex Cable Retainer Assembly Flex Cable Retainer (item ) is provided as a separate item and as part of Front Case Assembly Kit (Table , item ; Figure 7A-1 7A-8 If necessary, bend Flex Cable Retainer on each fold line at a 90°...
  • Page 136 ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-13. Final Assembly Install two Gasket (item ) pieces, approximately , into 7½” 10½” channel on Rear Case. Rear Case and Silicone Tubing gasket (item ) are provided as separate items and as part of Rear Case Assembly Kit (item Reference Table , item for a list of parts included in Rear Case...

  • Page 137: Final Assembly

    ILLUSTRATED PARTS BREAKDOWN Syringe Module Final Assembly (Continued) Figure 7A-13. Do not mix gray (old) and black (new) Connectors. 4 PL 2004 2003 2006 2 PL 2 PL 7A-21 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...
  • Page 138 ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-14. Rear Label Locations Labels (items ) are provided as separate items and as part of Rear 645 and 646 Case Assembly Kit. Reference Table , item for a list of parts included in 7A-1 Rear Case Assembly Kit.
  • Page 139 ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-15. Display Board Assembly NOTE: This illustration is for board identification purposes only and does not represent the board’s component layout. 7A-23 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ® Technical Service Manual...
  • Page 140 ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-16. IUI Interface Board Assembly NOTE: This illustration is for board identification purposes only and does not represent the board’s component layout. 7A-24 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...
  • Page 141 ILLUSTRATED PARTS BREAKDOWN Syringe Module Figure 7A-17. Logic Board Assembly NOTE: This illustration is for board identification purposes only and does not represent the board’s component layout. 7A-25 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ® Technical Service Manual...
  • Page 142 ILLUSTRATED PARTS BREAKDOWN Syringe Module T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K 7A-26 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...
  • Page 145 NOTE: Due to product changes over time, illustrations in this chapter may differ from the instrument under service. If there are questions, contact CareFusion Technical Support. PARTS LIST The parts lists include the following information for replaceable parts: •...

  • Page 146: Parts List - Pca Module

    System DFU for directions on how ® Parts can be ordered by writing or calling to view software version. CareFusion Customer Care (refer to • Part number. "General Contract Information" page at beginning of this manual). When requesting • Part description, as provided in parts list.
  • Page 147 ILLUSTRATED PARTS BREAKDOWN PCA Module Parts List - PCA Module (Continued) Table 7B-1. Item Part Number Description TC10003887 Plate, Force Sensor 147815-000 Force Sensor Seal 147814-000 Lock Plate, Force Sensor 147799-001 Slide, Plate TC10003157 Flex Cable Retainer 10013882 Force Sensor Assembly Kit (Includes: Force Sensor Assembly and item TC10003065 Knob, Actuator...
  • Page 148 ILLUSTRATED PARTS BREAKDOWN PCA Module Parts List - PCA Module (Continued) Table 7B-1. Item Part Number Description 147851-101 Harness Assembly, Display 147792-000 IUI Bracket Strap 147739-100 Frame, Internal TC10003125 IUI Bracket TC10003919 Board Assembly, Logic 147816-105 Board Assembly, IUI Interface 806112 Snap Rivet, Black Nylon 320999...
  • Page 149 ILLUSTRATED PARTS BREAKDOWN PCA Module Parts List - PCA Module (Continued) Table 7B-1. Item Part Number Description 321035 Screw, 4-40 x , PNH PHH 10012053 Screw, 4-40 x 0.37, FLH PHH 10012051 Screw, 4-40 x , BHD Torx ( Stainless Steel Silicone Grease, Dow Corning Molykote 33,or equivalent As required (use with item 410)
  • Page 150 If either part requires replacement and the hex head bit, length tool was used to remove the Park Position Collar setscrew, both parts must be replaced. 0.062” Not sold by CareFusion. 7B-6 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...
  • Page 151 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-1. Actuator Knob Assembly Actuator Knob Assembly items are available as an assembly (Table , item ) or separately. 7B-1 7B-7 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ® Technical Service Manual...
  • Page 152 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-2. Housing Assembly CAUTION To avoid damaging Lower Housing (part of item ), use Nylok screws (item ) to install Force Sensor Assembly (item 4 PL Install Gasket (item 6½” around parameter, and into undercut feature, of Upper Housing (item ).
  • Page 153 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-3. Drivetrain Assembly Linear Sensor Assembly (item ) needs to be properly aligned (reference “Corrective Maintenance” chapter) prior to being adhered to Extrusion Frame (item ). Harness is routed through harness clamps on Top Plate. Harness Clamp (2 PL) 2 PL...
  • Page 154 ILLUSTRATED PARTS BREAKDOWN PCA Module T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K 7B-10 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...
  • Page 155 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-4. Front Case Assembly - Part 1 CAUTION Replace the Front Case with Front Case Assembly Kit (Table , item ; Figure 7B-1 7B-8 Front Case (see CAUTION statement) Flag Seal (item ), Barrel Position Flag (item ), and Flag Spring Leaf (item ) are provided separately and as assembled items in Front Case...
  • Page 156 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-5. Front Case Assembly - Part 2 CAUTION Newer versions of the Park Position Collar and Barrel Clamp are not interchangeable with earlier versions. If either part requires replacement and the hex head bit, ”...
  • Page 157 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-6. Latch Module Assembly 2 PL 2 PL Latch Lever 2 PL 7B-13 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ® Technical Service Manual...
  • Page 158 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-7. Drivetrain Assembly - Front Case Assembly Front Case Assembly (Reference Figures 7B-4 7B-5 Drivetrain Assembly (Reference Figure 7B-3 5 PL 486 7B-14 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...

  • Page 159: Internal Frame Assembly - Front Case Assembly

    ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-8. Internal Frame Assembly - Front Case Assembly Linear Sensor Harness (part of Drivetrain Assembly) is routed between Bracket (item ) and Internal Frame (item ), and beneath Support Bracket (item ) from left to right. Drivetrain Assembly/Front Case Assembly (Reference Figure 7B-3) 2001...

  • Page 160: Logic Board And Iui Board Assemblies

    ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-9. Logic Board and IUI Board Assemblies Internal Frame assembly / Front Case Assembly (Reference Figure 7B-8) to Logic Board J12 to Logic Board J11 to Logic Board J7 to Logic Board J4 to IUI Board J3 to IUI Board J4...
  • Page 161 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-10. Flex Cable Retainer Assembly If necessary, bend Flex Cable Retainer on each fold line at a angle, toward front of instrument. 90° Lay retainer over Flex Cable and tuck inside edge of Front Case (reference illustration to right). 7B-17 Alaris Syringe Module (8110 Series)
  • Page 162 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-11. Rear Case - Front Case Assembly Install two Gasket (item ) pieces, approximately , into channel on Rear Case. 7½” 10½” Rear Case, labels (items ), and Gasket 645 and 646 (item ) are provided as separate items and as part of Rear Case Assembly Kit (item Reference Table 7B-1...
  • Page 163 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-12. Door Assembly 4 PL 2 PL 498 4 PL 4 PL 498 7 PL 7B-19 Alaris Syringe Module (8110 Series) ® Alaris ® PCA Module (8120 Series) Technical Service Manual...
  • Page 164 ILLUSTRATED PARTS BREAKDOWN PCA Module T H I S PA G E I N T E N T I O N A L LY L E F T B L A N K 7B-20 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...
  • Page 165 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-13. Handle Assembly 6 PL 2 PL 7B-21 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ® Technical Service Manual...
  • Page 166 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-14. Final Assembly 4 PL 2004 2003 2 PL 2006 2 PL 7B-22 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ® Technical Service Manual...
  • Page 167 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-15. Key Kit and Handset Lock Assembly (reference) RATE (mL/h) CHANNEL SELECT PAUSE CHANNEL RESTART 7B-23 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ® Technical Service Manual...
  • Page 168 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-16. Display Board Assembly NOTE: This illustration is for board identification purposes only and does not represent the board’s component layout. 7B-24 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ® Technical Service Manual...
  • Page 169 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-17. IUI Interface Board Assembly NOTE: This illustration is for board identification purposes only and does not represent the board’s component layout. 7B-25 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ®...
  • Page 170 ILLUSTRATED PARTS BREAKDOWN PCA Module Figure 7B-18. Logic Board Assembly NOTE: This illustration is for board identification purposes only and does not represent the board’s component layout. 7B-26 Alaris Syringe Module (8110 Series) ® Alaris PCA Module (8120 Series) ® Technical Service Manual...
  • Page 172 Alaris and Guardrails are registered trademarks of CareFusion Corporation or one of its subsidiaries. All other trademarks belong to their ® ® respective owners. Part Number 12232252 ©2006, 2010 CareFusion Corporation or one of its subsidiaries. All rights reserved.

This manual is also suitable for:

Alaris 8120 series

Table of Contents