Fuel Pump Replacement - Polaris 2013 RANGER RZR S Service Manual

ELECTRONIC FUEL INJECTION

Fuel Pump Replacement

Always wear safety goggles when working with
high pressure or flammable fluids. Failure to do
so could result in serious injury or complications.
1. Remove the passenger seat to access the fuel pump.
2. Ensure that static has been discharged by touching a
ground source such as the engine or frame.
3. Disconnect the fuel pump electrical harness.
Fuel Line Connector
4. While holding a shop towel over the fuel line
connector, disconnect the quick connect fuel line from
the fuel pump.
It is possible for pressurized fuel to be present
when disconnecting the fuel line.
It is recommended to allow the vehicle to sit for
a period of one hour after shutting off the engine
before servicing the fuel pump. This allows the
exhaust to cool and fuel pressure to drop.
NOTE: A small amount of fuel may come out of the
fuel line or tank. Properly drain fuel into a suitable
container.
4.22
WARNING
Pump Harness
CAUTION
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
5. Be sure the top of the fuel tank is clean. If it requires
cleaning, hand wash the top of the tank to ensure no
debris will enter the fuel system when the fuel pump
is removed.
CAUTION
Failure to clean area around fuel pump may lead
to debris entering the fuel tank during service.
Excessive debris in fuel tank may cause
premature wear of fuel pump and/or clogging
of internal fuel filters.
6. Place the Fuel Pump Service Tool (PU-50326) over
the fuel pump PFA nut. Using a 1/2" drive ratchet or
breaker bar, loosen and remove the PFA nut. Discard
the PFA nut.
NOTE: Apply downward force on the fuel pump
flange while removing the fuel pump PFA nut.
Clean this area
PU-50326
PFA Nut