Fuel Pump Replacement - Polaris RZR 570 2013 Service Manual

FUEL PUMP REPLACEMENT

WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
1. Remove the driver and passenger seat to access the
fuel pump.
2. Disconnect the battery (-) negative cable.
3. Ensure that static has been discharged from you by
touching a ground source such as the engine or
frame.
4. Disconnect the fuel pump electrical harness.
5. While holding a shop towel over the fuel line
connector, disconnect the quick connect fuel line
from the fuel pump.
CAUTION
It is possible for pressurized fuel to be present when
disconnecting the fuel line.
It is recommended to allow the vehicle to sit for a
period of one hour after shutting off the engine before
servicing the fuel pump. This allows the exhaust to cool
and fuel pressure to drop.
NOTE
A small amount of fuel may come out of the fuel line or
tank. Properly drain fuel into a suitable container.
9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.
6. Be sure the top of the fuel tank is clean. If it requires
cleaning, hand wash the top of the tank to ensure no
debris will enter the fuel system when the fuel pump
is removed.
WARNING
Failure to clean area around fuel pump may lead to
debris entering the fuel tank during service. Excessive
debris in fuel tank may cause premature wear of fuel
pump and/or cloggingof internal fuel filters.
7. Place the Fuel Pump Service Tool (PU-50326) over
the fuel pump PFA nut. Using a 1/2" drive ratchet or
breaker bar, loosen and remove the PFA nut.
Discard the PFA nut.
NOTE
Apply downward force on the fuel pump flange while
removing the fuel pump PFA nut.
FUEL SYSTEM
4
4.21