Gearcase Assembly - Polaris 2013 RANGER RZR S Service Manual

FINAL DRIVE
14. Inspect the roll cage assembly (B) sliding surfaces
and H-springs. The sliding surfaces must be clean
and free of nicks, burrs or scratches. If damaged,
replace the roll cage assembly.
H-Spring
15. Inspect both output hub assemblies. Inspect the
bearings and replace if needed.
Bearing
16. Clean and inspect all remaining front gearcase
components. Check each for excessive wear or
damage.
7.22
B
Thrust
Bearing
Roller
Surface
Spacer
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.

Gearcase Assembly

1. As mentioned during gearcase disassembly section,
replace all O-rings, seals and worn components.
2. Install pinion shaft assembly and install internal snap
ring.
NOTE: If bearing replacement was required, press
new bearing onto the pinion shaft and install a new
external snap ring.
3. Install a new pinion shaft seal into the pinion gear
housing. Using a universal seal installer, press the
new seal into the housing until the seal is just below
the housing chamfer.
4. Install the RH output hub into the gearcase housing.
5. Carefully install the rollers into the roll cage assembly
while installing the assembly into the clutch housing.
Press in oil seal
just past chamfer
RH Output Hub