Gearcase Installation - Polaris 2013 RANGER RZR S Service Manual

4. Install the shim(s) previously removed onto the
appropriate sides of the axle spool. Install the
bearings. The bearings are a slip-fit and will slide onto
the axle spool.
5. Install ring gear/axle spool assembly into the housing.
6. Install the gearcase cover. Install the cover screws
onto the rear gearcase. Torque to specification.
Cover Screws:
23-27 ft-lbs (31-37 Nm)
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9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.

Gearcase Installation

1. Install the rear gearcase by reversing the procedure
listed under "REAR GEARCASE - Gearcase
Removal" at the beginning of this section.
IMPORTANT: When reinstalling the transmission to
rear gearcase mount bracket, it is extremely important
to torque all (7) fasteners to specification. Refer to the
"Installation" procedure listed on page 4.14.
NOTE: Special tool (PA-48873) will be required to
torque the mounting bracket fasteners when the
transmission and rear gearcase are installed in the
vehicle. Refer to the "Installation" procedure listed
on page 4.14.
Special Tool
PA-48873
2. Add Polaris ATV Angle Drive Fluid to rear gearcase.
Refer to maintenance information in Chapter 2 for
more details. Torque drain and fill plugs to
specification.
Rear Gearcase Capacity:
26 fl. oz. (769 ml)
or to bottom of fill plug hole threads
See Chapter 2
Drain / Fill Plug:
Drain Plug - 30-45 in-lbs (3-5 Nm)
Fill Plug - 40 ft-lbs (54 Nm)
FINAL DRIVE
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7.41
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