Polaris 2013 RANGER RZR S Service Manual page 95

14. Inspect the gear teeth and the three tabs on the gears
for wear.
Inspect Teeth & Tabs
Replace 3 Springs
15. Install the new springs into the grooves of the cam
gear.
Install Springs
16. Insert the pointed dowels from the Tapered Pins (PU-
45497-1) into the cam gear.
PU-45497-1
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
ENGINE / COOLING
To Assemble:
• Hold the spring with one finger.
• Start the pointed end of the tapered pin into the
cam gear hole. Slowly push the dowel through the
hole until the end of the dowel is almost flush with
the spring.
• Perform this procedure with all three tapered pins.
• Do not push the pins too far through or the springs
will pop out.
NOTE: Do not remove the tapered pins at this time.
17. Note in photograph that the Tapered Pins (PU-45497-
1) are below flush with end of the springs. This helps
to align the three gear tabs during the next step.
PU-45497-1
Cam Gear Spring Installation Tool Kit:
(PU-45497)
Tapered Pins:
(PU-45497-1)
Cam Gear Tooth Align Tool:
(PU-45497-2)
18. Line up the two gears using the timing marks and the
three gear tabs referenced earlier. Push the gears
back together, using both hands and hold securely.
Align Timing Marks
3
3.43