Polaris 2013 RANGER RZR S Service Manual page 300

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FINAL DRIVE
13. Slide the joint onto the drive shaft splines and align the
circlip with the lead-in chamfer on the inner race of the
joint.
14. Use a soft-faced hammer to tap the joint onto the drive
shaft until it locks into place.
15. Pull on the joint to make sure it is securely locked in
place.
16. Remove excess grease from the CV joint's external
surfaces and place the excess grease in the boot.
17. Pull the boot over the joint and position the boot lips
into the grooves on the joint housing and shaft. Make
sure the boot is not dimpled or collapsed.
18. Install and tighten the large clamp using the
appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
CV Boot Clamp Pliers: 8700226
7.32
or
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
19. While pulling out on the CV shaft, slide a straight O-
ring pick or a small slotted screw driver between the
small end of the boot and the shaft. This will allow the
air pressure to equalize in the CV boot in the position
that the joint will spend most of its life. Before you
remove your instrument, be sure the small end of the
boot is in its correct location on the shaft.
20. Install and tighten the small clamp on the boot using
the appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
CV Boot Clamp Pliers: 8700226
or

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