Gearcase Disassembly - Polaris 2013 RANGER RZR S Service Manual

5. Disconnect the differential solenoid 2-wire harness.
6. Remove the fasteners and bracket that secure the
rear gearcase to the transmission.
Note the number or
thickness of shims for
reassembly purposes.
7. Remove the (4) fasteners and remove the rear mount
from the rear gearcase.
8. Pull the rear gearcase towards the rear of the vehicle
to disengage it from the transmission.
NOTE: If the splined coupler doesn't slide off the
input shaft on the rear gearcase, use a screwdriver
to hold back the coupler while pulling the rear
gearcase back further to disengage it.
9. Remove the vent line and lift the rear gearcase
upward and on its side to remove it from the vehicle.
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.

Gearcase Disassembly

IMPORTANT: The pinion gear assembly is NOT
intended to be disassembled from the case, as it
requires special OEM tooling in order to properly
reassemble. If there is any damage to the pinion gear,
bearings or case, the entire gearcase assembly must
be replaced. Pinion and ring gear shimming
information is NOT provided in this Service Manual
due to OEM manufacturing requirements.
1. Remove the remaining cover bolts from the rear
gearcase.
2. Remove the cover from the gearcase.
3. Remove the differential assembly from the housing.
FINAL DRIVE
7
7.45