Clutch Master Cylinder Inspection; Clutch Master Cylinder Assembly - Mazda 626 MX-6 Workshop Manual

6 CLUTCH MASTER CYLINDER
6 - 8
2. Remove the piston and secondary cup assembly
by blowing compressed air through the clutch pipe
installation hole.
Caution
When doing so, use a rag to prevent the pis­
ton and secondary cup assembly from project­
ing out.
3. Remove the spacer, primary cup, and return
spring.
4. Remove the screw, then remove the tank cap and
baffle.
5. Remove the bushing, if necessary.
INSPECTION
After cleaning all parts, check the following points.
Replace any parts with new parts, if necessary. Note
that rubber parts should be cleaned with clutch fluid.
1. Wear or damage of cylinder wall and/or piston.
2. Weakness of return spring.
3. Wear or damage of piston cup.
4. Damaged or bent reserve tank and/or reserve tank
installation part.
ASSEMBLY
Apply clean clutch fluid to the piston cup and the cyl­
inder bore before assembly.
Caution
After applying clutch fluid, check that no for­
eign material is on the cup.
86U06X-015
1. Install the new bushing.
2. Install the reserve tank, baffle and tank cap.
3. Install the following parts:
(1) Return spring
(2) Primary cup
(3) Spacer
(4)^ New piston and secondary cup assembly
Caution
A new primary cup, piston, and secondary cup
assembly must be used.