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Mazda Manuals
Automobile
626 MX-6
Workshop manual
Table Of Contents - Mazda 626 MX-6 Workshop Manual
1988
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Advertisement
Table of Contents
Contents
2
Scheduled Maintenance
3
Pre-Delivery Inspection Table
4
Scheduled Maintenance Services
5
Maintenance Table (Schedule 2)
9
Engine
11
Table Of Contents
11
Engine Structural View
12
Outline
12
Engine Specifications
13
Engine Troubleshooting
13
Troubleshooting Guide
13
Engine Tune-Up Procedure
15
Tune-Up Procedure
17
Engine On-Vehicle Inspection
19
Compression
19
Timing Belt Removal
20
On-Vehicle Maintenance
20
Timing Belt Inspection And Repair
21
Timing Belt Installation
22
Cylinder Head Removal
26
Cylinder Head Installation
29
Engine Harness Connector
31
Valve Seal Removal
32
Valve Seal Installation
34
Valve Spring
35
Rocker Arm And Shaft Assembly
35
On-Vehicle Maintenance - Valve Seal
36
Cylinder Head Cover And Gasket
37
Distributor
37
Engine Removal
38
Engine Disassembly
42
Auxiliary Parts
42
Timing Belt View
44
Cylinder Head View
46
Camshaft
47
Cylinder Block View
48
Clutch Cover, Flywheel (Mtx) Or Drive Plate (Atx) Removal
49
Oil Pan Removal
49
Cylinder Block Ii View
50
Main Bearing Cap
51
Pilot Bearing (Mtx)
51
Piston And Connecting Rod
51
Engine Inspection And Repair
52
Cylinder Head Check
52
Valve And Valve Guide Check
53
Replacement Of Valve Guide
54
Valve Seat Check
55
Valve Spring Check
56
Camshaft Check
57
Rocker Arm And Rocker Arm Shaft Check
58
Hydraulic Lash Adjuster (Hla) Check
59
Cylinder Block Check
59
Piston Check
61
Piston And Piston Ring Check
61
Piston And Piston Pin Check
62
Connecting Rod Check
62
Crankshaft Check
63
Crank Pin Journal Check
63
Main Bearing And Connecting Rod Bearing Check
64
Timing Belt Check
64
Timing Belt Tensioner And Idler Pulley Check
65
Timing Belt Tensioner Spring Check
65
Timing Belt Pulley And Camshaft Pulley Check
65
Timing Belt Cover Check (Lower And Upper)
65
Engine Assembly
66
Connecting Rod
67
Piston Ring
67
Crankshaft
68
Oil Clearance Inspection
69
Center Main Bearing Width
70
Connecting Rod Cap
71
End Plate
73
Oil Pump
73
Stiffener
74
Oil Strainer
74
Oil Pan
75
Flywheel (Mtx), Drive Plate (Atx)
75
Clutch Disc And Clutch Cover (Mtx)
76
Water Pump
76
Valve Seal
77
Cylinder Head
77
Valve And Valve Spring
78
Hydraulic Lash Adjuster (Hla)
79
Camshaft Cap, Rocker Arm And Shaft Assembly
79
Front Housing
80
Timing Belt
82
Camshaft Pulley
83
Timing Belt Pulley
83
Timing Belt Idler Pulley
84
Timing Belt Tensioner
84
Timing Belt Cover
85
Crankshaft Pulley Installation
85
Auxiliary Parts (Engine)
86
Knock Sensor (Turbo)
87
Oil Pressure Switch
87
Oil Cooler (Turbo)
87
Intake Manifold Assembly
87
Thermostat And Thermostat Cover Installation
88
Spark Plug Installation
88
Distributor Installation
88
Alternator Installation
89
Coolant Inlet Pipe And Bypass Pipe Installation
89
Engine Hanger Installation
89
Turbocharger Bracket (Turbo)
89
Exhaust Manifold Assembly Installation
90
Oil Pipe And Turbocharger Hose (Turbo) Installation
90
Exhaust Manifold Insulator Installation
90
P/S Oil Pump Bracket Installation
90
Engine Installation
91
Transaxle Assembly
91
Engine Mount Installation
94
Driveshaft Installation
95
Lower Arm Installation
95
Tie-Rod End Installation
95
Stabilizer Control Rod Installation
95
P/S Oil Pump Installation
96
A/C Compressor Installation
96
Drive Belt Installation
96
Clutch Release Cylinder (Mtx) Installation
97
Control Cable (Atx) Installation
97
Three-Way Solenoid Assembly Installation
97
Egr Solenoid Assembly (Turbo) Installation
97
Turbocharger Oil Pipe And Hose (Turbo) Installation
98
Radiator Installation
98
Heater Hose And Fuel Hose Connection
98
High-Tension Lead
99
Accelerator Cable And Throttle Cable (Atx) Installation
99
Battery And Battery Carrier Installation
99
Air Cleaner Assembly Installation
99
Lubrication System
100
Lubrication Circuit View
101
Lubrication System Specification
102
Recommended Sae Viscosity
102
Lubrication System Troubleshooting
102
Specifications
102
Lubrication System Inspection
103
Engine Oil Check
103
Oil Pressure Check
103
Engine Oil Replacement
103
Oil Filter Replacement
104
Oil Cooler (Only Turbo) Removal And Installation
104
Oil Pan Removal Note
105
Oil Pan Inspection
106
Oil Pan Installation
106
Oil Pump Removal
107
Oil Pump Disassembly
108
Oil Pump Inspection
108
Oil Pump Assembly
109
Oil Pump Installation
109
Cooling System
110
Coolant Flow Chart
111
Cooling System Specifications
112
Cooling System Troubleshooting
112
Coolant Check
113
Coolant Replacement
113
Inspection
113
Anti-Freeze Solution Mixture Percentage
114
Radiator Cap Inspection
114
Radiator Cap Valve Check
114
Negative Pressure Valve Check
114
Radiator Removal And Installation
115
Radiator Inspection
115
Radiator Removal/Installation
116
Water Pump Removal
118
Thermostat Inspection
119
Thermostat Installation
119
Removal
119
Electric Fan - System Circuit Diagram
120
Electric Fan Circuit Inspection
121
Fan Motor Removal And Installation
121
Electric Fan Inspection
122
Water Thermo Switch
122
Fuel And Emission Control System (Non-Turbo)
123
Fuel And Emission Control System Diagram (Non-Turbo)
124
Fuel And Emission Control System Component Location
125
Input Devices View
125
Fuel And Output Devices View
126
Exhaust System View
127
Vacuum Hose Routing Diagram
128
Fuel And Emission Control System Specifications
129
Fuel And Emission Control System Troubleshooting
130
Vacuum Hose Routing
130
Fuel And Emission Control System Troubleshooting With Sst
132
Inspection Procedure
132
After-Repair Procedure
132
Principle Of Code Cycle
134
Code Number
135
Code No. 01 (Ignition Pulse)
136
Code No. 08 (Air Flow Meter)
137
Code No. 09 (Water Thermo Sensor)
138
Code No. 10 (Intake Air Thermo Sensor)
139
Code No. 12 (Throttle Sensor)
140
Code No. 14 (Atmospheric Pressure Sensor)
141
Code No. 15 (Oxygen Sensor)
142
Code No. 17 (Feedback System)
143
Code No. 25 (Solenoid Valve-Pressure Regulator)
144
Code No. 26 (Solenoid Valve-Purge)
144
Code No. 28 (Solenoid Valve — Egr)
145
Code No. 34 (Solenoid Valve — Idle Speed Control Valve (Isc))
145
Switch Monitor Function
146
Switch Monitor Inspection
147
Neutral And Clutch Switch (Mtx)
147
Inspcetion Procedure
147
Idle Switch
148
Brake Light Switch
148
Blower Switch
148
A/C Switch
148
Headlight Switch
149
Rear Defroster Switch
149
Inhibitor Switch
149
Water Thermo Switch Circuit (Not Included In Switch Inspection)
149
Idle Adjustment
150
Idle Speed
150
Idle Mixture
151
Intake Air System Overview
152
Component Descriptions
152
Intake Air System Components Removal
153
Air Cleaner Element Check
154
Accelerator Cable Check
154
Throttle Body Check
154
Parts Inspection
154
Dynamic Chamber Check
155
Intake Manifold Check
155
Resonance Chamber Check
155
Throttle Lever Replacement
156
Intake Air System Components Installation
157
Idle Speed Control (Isc) System Overview
159
Idle Speed Control (Isc) System Component Description
160
Idle Speed Control (Isc) System Troubleshooting
161
Bac Valve
162
Isc Valve
162
Fuel System View
163
Fuel System Component Description
164
Fuel System Troubleshooting
165
Fuel Pressure System Release And Servicing Fuel System
166
Multi-Pressure Tester
167
How To Connect Multi-Pressure Tester
168
Fuel Pressure
169
Fuel Pump Pressure
169
Fuel Line Pressure
170
Fuel Pump Operation Test
170
Volume Test
171
Pulsation Damper
171
Injector Check
172
Fuel Leakage Test And Volume Test
173
Pressure Regulator Control System
174
Pressure Regulator Control System Component Descriptions
175
Solenoid Valve (Pressure Regulator Control) Inspection
176
Solenoid Valve (Pressure Regulator Control) Replacement
177
Injector
178
Delivery Pipe
180
Pressure Regulator
181
Fuel Filter
181
High Pressure Side
181
Fuel Tank Removal
182
Fuel Tank Inspection
183
Fuel Tank Installation
183
Deceleration Control System
185
Deceleration Control System Component Description
186
Exhaust Gas Recirculation (Egr) System
188
Exhaust Gas Recirculation (Egr) System Troubleshooting
189
Exhaust Gas Recirculation (Egr) System Inspection
189
Solenoid Valve (Egr) Check
189
Egr Modulator Valve Check
190
Egr Control Valve Check
190
Evaporative Emission Control (Eec) System
191
Evaporative Emission Control (Eec) System Troubleshooting
192
Evaporative Emission Control (Eec) System Inspection
193
Purge Control Valves Check
194
Vacuum Switch Valve Check
194
Water Thermo Valve Check
195
Three-Way Check Valve Check
195
Solenoid Valve (Purge) Check
195
Check And Cut Valve Check
196
Separator Check
196
Positive Crankcase Ventilation (Pcv) System
197
Pcv Valve
197
Component Description
197
Exhaust System
198
Exhaust System Removal And Installation
199
Exhaust System Inspection
199
Shift Indicator Light Control System
200
Shift Indicator Control System Troubleshooting
201
Shift Indicator Control System Inspection
201
Shift Indicator Light Check
201
Control System Overview
202
Output Devices And Input Devices Relationship Chart
203
Egi Main Fuse Inspection
205
Main Relay Check
205
Circuit Opening Relay Check
205
Engine Control Unit Check
206
How To Use The Engine Signal Monitor
206
Control System Wiring Diagram
207
Terminal Voltage
208
Neutral Switch Inspection
211
Clutch Switch Inspection
211
Brake Light Switch Inspection
211
P/S Pressure Switch
212
Inhibitor Switch Inspection
212
5Th Gear Switch Inspection
212
E/L Control Unit Check
213
E/L Control Unit Replacement
213
Air Flow Meter Inspection
214
Throttle Sensor Check
215
Throttle Sensor Adjustment
216
Throttle Sensor Inspection
218
Idle Switch Inspection
219
Water Thermo Sensor Inspection
219
Water Thermo Switch Inspection
219
Oxygen Sensor - Inspection Of Output Voltage
220
Oxygen Sensor - Inspection Of Sensitivity
220
Atmospheric Pressure Sensor Inspection
221
Fuel And Emission Control Systems (Turbo)
222
Fuel And Emission Control System Diagram (Turbo)
223
Input Devices Diagram
224
Component Location
224
Fuel And Output Devices Diagram
225
Exhaust System Diagram
226
Fuel And Emission Control System Specifications (Turbo)
228
Fuel And Emission Control System Troubleshooting (Turbo)
229
Troubleshooting With Sst
231
Code No. 05 (Knock Sensor And Knock Control Unit)
240
Code No. 16 (Egr Position Sensor)
247
Code No. 28 (Solenoid Valve—Egr, Vacuum Side)
250
Code No. 29 (Solenoid Valve—Egr, Vent Side)
250
Code No. 42 (Solenoid Valve — Waste Gate)
251
Switch Monitor Function (Turbo)
252
Intake Air System
258
Intake Air System Removal
259
Intake Air System Inspection
260
Replacement
262
Intake Air System Installation
263
Idle Speed Control (Isc) System
265
Idle Speed Control (Isc) System (Turbo) Troubleshooting
267
Idle Speed Control (Isc) System (Turbo) Inspection
268
Turbocharging System
270
Turbocharging System Troubleshooting
271
Attachment Of Hoses
271
Overboost Warning Buzzer
271
Operation Note
271
Service Note
271
Turbocharger Boost Pressure
272
Waste Gate
272
Air Bypass Valve
272
Intercooler
272
Overboost Warning
273
Turbocharger Inspection
273
Inspection Of Compressor Wheel Assembly
273
Inspection Of Oil Passage
273
Inspection Of Solenoid Valve
274
Turbocharger Removal And Installation
274
Fuel System
277
Troubleshooting
279
Fuel Pressure Release And Servicing Fuel System
280
Multi-Pressure Tester (49 9200 750A)
281
Injection Pressure
283
Fuel Pump
284
Injector On-Vehicle Inspection
286
Transfer Pump Control System (4 Wheel Steering)
288
Fuel Tank
299
Deceleration Control System Diagram
302
Deceleration Control System Troubleshooting And Inspection
304
Electronic Spark Advance (Esa) Control System
306
Electronic Spark Advance (Esa) Control System Troubleshooting
308
Knock Control System
308
Knock Sensor Replacement
309
Exhaust Gas Recirculation (Egr) System (Turbo)
310
Evaporative Emission Control (Eec) System (Turbo)
316
Positive Crankcase Ventilation (Pcv) System (Turbo)
317
Exhaust System (Turbo)
318
Control System (Turbo)
319
Relationship Chart
320
Egi Main Fuse
322
Main Relay
322
Circuit Opening Relay
322
Engine Control Unit
323
Control System Wiring Diagram (Turbo)
324
Terminal Voltage (Turbo)
325
B Ody E Lectrical
326
Control System Replacement (Turbo)
328
Neutral Switch
328
Clutch Switch
328
E/L Control Unit
330
Air Flow Meter
331
Throttle Sensor
332
Water Thermo Sensor
336
Oxygen Sensor
337
Atmospheric Pressure Sensor
338
Engine Electrical System
339
Engine Electrical System Structural View
340
Engine Electrical System Specifications
341
Engine Electrical System Troubleshooting
342
Battery Inspection
343
Electrolyte Level
343
Specific Gravity
343
Battery Recharging
343
Recharge
343
Alternator
344
Charging System
344
Alternator Troubleshooting
345
Alternator Warning Light Always Not Illuminate
345
Alternator Warning Light Illuminates When Engine Running
345
Alternator Warning Light Operates Properly, But Battery Discharged
346
Battery Overcharged
346
Alternator Removal
350
Alternator Disassembly
350
Alternator Inspection
354
Rotor Check
354
Stator Check
354
Brush Check
355
Brush Spring Check
355
Bearing Check (Alternator)
355
Rectifier Check
356
Alternator Assembly
357
Front Bracket And Rotor
357
Brush Lifting
357
Rear Bearing Installation (Alternator)
357
V-Belt Tension Adjustment
358
Installation
358
Starter
359
Starting System Diagram
359
Starting System On-Vehicle Inspection
359
Starter Removal
360
Starter Disassembly
360
Magnetic Switch
361
Rear Bracket And Brush Holder
361
Overrunning Clutch, Planetary Gears, And Internal Gear
361
Yoke And Armature
361
Overrunning Clutch Stopper
362
Brush And Brush Holder
362
Starter Inspection
363
Armature Check
363
Magnetic Switch Check
364
Overrunning Clutch Check
365
Internal Gear And Planetary Gears Check
365
Yoke Check
365
Bearing Check (Starter)
365
Brush And Brush Holder Check
366
Starter Assembly
367
Installation Of Overrunning Clutch
367
Installation Of Brush Holder
368
Starter Operation Check
368
Return Test
368
Checking Operation
368
No-Load Test
369
Starter Installation
369
Spark Plugs Inspection
370
Removal And Installation
370
High-Tension Lead Inspection
371
Ignition Coil Inspection
371
Insulation Of Case
371
Ignition Timing
372
Spark Test
372
Spark Control (Non-Turbo)
373
Centrifugal Advance
373
Vacuum Advance
373
Distributor Removal
374
Distributor Disassembly
375
Distributor Inspection
376
Pick-Up Coil With Igniter (Non-Turbo) Check
376
Cap And Rotor Check
376
Distributor Shaft, O-Ring, And Oil Seal Check
376
Distributor Assembly And Installation
377
Distributor - Hei Troubleshooting (Non-Turbo)
378
Igniter (Turbo) Inspection
379
Starter Interlock System (Only M/T)
380
Interlock Switch Inspection
380
Clutch
381
Clutch Structural View
382
Clutch Specifications
383
Clutch Troubleshooting
383
Clutch On-Vehicle Maintenance
384
Pedal Height Inspection
384
Pedal Freeplay Inspection And Adjustment
384
Fluid Level
384
Clutch Pedal View
385
Clutch Pedal Inspection
385
Clutch Master Cylinder Removal
386
Clutch Master Cylinder Disassembly
387
Clutch Master Cylinder Inspection
388
Clutch Master Cylinder Assembly
388
Clutch Master Cylinder Installation
389
Clutch Release Cylinder View
389
Clutch Release Cylinder Removal
390
Clutch Release Cylinder Disassembly
390
Clutch Release Cylinder Inspection
391
Assembly
391
Air Bleeding (Clutch)
392
Clutch Release Cylinder Installation
392
Clutch And Flywheel Removal
393
Clutch And Flywheel Inspection
394
Clutch Disc Check
395
Clutch Release Bearing Check
395
Clutch Release Fork Check
396
Flywheel Check
396
Clutch And Flywheel Installation
397
Manual Transaxle
399
Manual Transaxle Structural View
400
Structural V Ie W
400
Manual Transaxle Cross-Sectional View
402
Manual Transaxle Specifications
404
Manual Transaxle Troubleshooting
405
Manual Transaxle On-Vehicle Maintenance
406
Transaxle Oil Inspection
406
Transaxle Oil Replacement
406
Driveshaft Oil Seals Replacement
407
Manual Transaxle Removal
410
Manual Transaxle Disassembly
415
Lock Nut
416
Shift Fork And Shift Rod Assembly
416
Secondary 3Rd Gear And 2Nd Gear
420
1 St Gear
420
Bearing Inner Race (Secondary Shaft End)
420
Bearing Inner Race (4Th Gear End)
421
Clutch Hub Assembly (3Rd/4Th)
421
Bearing Inner Race (Primary Shaft End)
421
Differential
422
Step 4
422
Manual Transaxle Inspection
423
1St, 2Nd, 3Rd, 4Th, And 5Th Gears Check
423
Primary Shaft Gear And Primary Gear Check
423
Secondary Shaft Gear Check
423
Synchronizer Ring Check
424
Clutch Hub Check
424
Clutch Hub Sleeve Check
424
Synchronizer Key And Spring Check
424
Reverse Idle Gear Check
425
Clutch Housing, Transaxle Case, And Differential Gear Case Check
425
Bearing Check (Manual Transaxle)
425
Speedometer Driven Gear Assembly Check
425
Manual Transaxle Assembly
426
Step 1
426
Bearing Preload (Manual Transaxle)
434
Secondary Shaft Adjust Shim
436
Manual Transaxle Torque Specifications
441
Manual Transaxle Disassembly - H-Type Mtx (Turbo)
446
Manual Transaxle Inspection - H-Type Mtx (Turbo)
454
Manual Transaxle Assembly - H-Type Mtx (Turbo)
458
Synchronizer Ring And Clutch Hub Assembly
461
Manual Transaxle Torque Specifications - H-Type Mtx (Turbo)
464
Manual Transaxle Installation - H-Type Mtx (Turbo)
475
Torque Specifications
475
Transaxle Control Removal And Installation
481
Automatic Transaxle (Electronically Controlled)
484
Automatic Transaxle Specifications
485
Automatic Transaxle Component Location
486
Mode Switch
486
Hold Switch
486
16. Inhibitor Switch
486
Water Temperature Switch 7B
486
12. Fluid Temperature Switch
486
Vehicle Speed Sensor
486
Cruise Control Switch
486
Sensor
486
15. Solenoid Valves
486
Light
486
Ec-At Control Unit
486
Automatic Transaxle Structural View
487
12. Throttle Cable
487
Band
487
14. Oil Pump
487
Low And Reverse Brake
487
6. 2-4 Brake Band
487
10. Differential
487
Output Gear
487
Idle Gear
487
Automatic Transaxle - Operation Of Components
488
Fluid Passage Location (Automatic Transaxle)
489
Automatic Transaxle Troubleshooting
492
Ec-At Tester
495
No. 12 Code Display (Throttle Sensor)
501
No. 55 Code Display (Pulse Generator)
501
No. 60, 61, 62, Or 64 Code Display
501
No. 63 Code Display (Lock-Up Solenoid Valve)
502
Automatic Transmission Preliminary Inspection
503
Automatic Transmission Signal Inspection
505
Solenoid Valve Operation Table
507
Automatic Transmission Stall Test
508
Automatic Transmission Time Lag Test
511
Automatic Transmission Oil Pressure Test
512
Throttle Pressure Test
514
Automatic Transmission Road Test
515
D Range Test
515
S Range Test
519
L Range Test
520
Automatic Transmission Troubleshooting
521
P Range Test
521
Vehicle Speed At Gearshift Table
522
Slippage Test
523
Electrical System Components
524
Mode Switch Inspection
524
Hold Switch Inspection
524
Water Temperature Switch Inspection
526
Fluid Temperature Switch Inspection
526
Pulse Generator Inspection
527
Speed Sensor Inspection
527
Solenoid Valves Inspection
528
Automatic Transmission On-Vehicle Maintenance
531
Automatic Transaxle Fluid (Atf) - Inspection For Leaks
531
Selector Level Inspection
532
Automatic Transaxle Fluid (Atf) - Inspection For Condition
532
Throttle Cable Inspection
533
Throttle Cable Adjustment
535
Control Valve Body Removal
536
Control Valve Body Installation
537
Oil Strainer Removal, Inspection And Installation
538
Adjustment Of 2-4 Brake Band
539
Oil Cooler Removal, Inspection And Installation
540
Automatic Transmission Removal
541
Automatic Transmission Disassembly
546
Automatic Transmission Inspection And Repair
564
Torque Converter Inspection
564
Oil Pump Disassembly And Inspection
565
Clutch Assembly Disassembly
570
Clutch Assembly Inspection
572
Clutch Assembly Assembly
573
Small Sun Gear And One-Way Clutch Disassembly And Inspection
579
Replacement Of One-Way Clutch
580
One-Way Clutch Assembly
581
One-Way Clutch And Carrier Hub Assembly Disassembly And Inspection
583
One-Way Clutch And Carrier Hub Assembly Assembly
584
3-4 Clutch Disassembly
585
3-4 Clutch Inspection
586
3-4 Clutch Assembly
586
2-3 Accumulator Disassembly, Inspection And Assembly
589
Low And Inverse Brake Inspection
590
2-4 Brake Band Inspection
591
Band Servo Inspection
591
Control Valve Body
592
Control Valve Body Disassembly
593
Premain Control Body Disassembly
597
Premain Control Body Inspection
598
Premain Control Body Assembly
598
Main Control Body Disassembly
600
Main Control Body Inspection
601
Main Control Body Assembly
601
Rear Control Body Disassembly
603
Rear Control Body Inspection
604
Rear Control Body Assembly
604
Assembly Of Control Valve Body
605
Differential Disassembly
611
Differential Inspection
612
Differential Assembly
613
Output Gear Disassembly
614
Idle Gear Disassembly
615
Idle Gear Inspection
616
Idle Gear Assembly
616
Bearing Cover Assembly Disassembly
618
Bearing Housing Disassembly
619
Bearing Housing Inspection
619
Automatic Transmission Assembly
620
Thrust Washer, Bearing, And Race Locations
629
Automatic Transmission Torque Specifications
639
Automatic Transmission Installation
646
Hydraulic Circuit - P Range
652
Hydraulic Circuit - R Range
653
Hydraulic Circuit - N Range
654
Hydraulic Circuit - D Range
656
Hydraulic Circuit - S Range
661
Hydraulic Circuit - L Range
666
Front And Rear Axles
670
Driveshaft (Mtx) Structural View
671
Driveshaft (Atx) Structural View
672
Front Axle Structural View
673
Rear Axle Structural View
674
Front And Rear Axles Troubleshooting
676
Front Axle On-Vehicle Maintenance
677
Wheel Bearing Play
677
Front Axle Removal
678
Front Axle Disassembly
680
Front Axle Inspection
681
Front Axle Assembly
682
Front Axle Installation
683
Front Axle Torque Specifications
683
Rear Axle On-Vehicle Maintenance
685
Rear Axle Removal
686
Rear Axle Disassembly
687
Rear Axle Inspection
688
Rear Axle Installation
689
Rear Axle Torque Specifications
689
Disc Brake Removal (2Ws)
690
Disc Brake Removal (4Ws)
691
Disc Brake Disassembly
692
Disc Brake Inspection
693
Disc Brake Assembly
694
Disc Brake Installation
695
Driveshaft On-Vehicle Maintenance
697
Driveshaft Removal
698
Driveshaft (Mtx) Disassembly
700
Driveshaft (Mtx) Inspection
701
Driveshaft (Mtx) Assembly
702
Driveshaft (Atx) Disassembly
704
Driveshaft (Atx) Inspection
705
Driveshaft (Atx) Assembly
705
Driveshaft Installation/Torque Specifications
706
Joint Shaft Disassembly And Assembly
708
Steering System
709
Manual Steering Structural View
710
Power Steering (Esps) Structural View
711
Power Steering (Ecps) Structural View
712
Power Steering (4Ws) Structural View
713
Steering System Specifications
714
Steering System Troubleshooting
715
Steering System On-Vehicle Maintenance
718
Steering Wheel Play
718
Steering Wheel Effort
718
Power Steering Fluid Level
719
Loose Or Damaged Oil Pump Belt
720
Leakage Of Power Steering Fluid
721
Steering System Inspection And Adjustment
723
Bleeding Of Power Steering System
723
Power Steering Pressure
724
Tie-Rod End Boot Removal And Installation
726
Steering Wheel And Column Structural View
729
Steering Wheel And Column Removal
730
Steering Wheel And Column Disassembly And Assembly
732
Steering Wheel And Column Inspection
733
Steering Wheel And Column Installation
735
Steering Wheel And Column Torque Specifications
735
Steering Gear And Linkage Structural View
736
Steering Gear And Linkage Removal
737
Steering Gear And Linkage Installation
738
4-Wheel Steering Gear And Linkage Structural View
739
4Ws Performance Inspection
740
Adjustment Of Steering Angle Transfer Shaft
743
4Ws Removal And Installation
745
Steering Angle Transfer Shaft
746
Rear Steering Gear
746
4Ws Torque Specifications
747
Front Steering Gear And Linkage Inspection
752
Steering Angle Transfer Shaft Inspection
753
Rear Steering Gear And Linkage Inspection
754
Manual Steering Disassembly
756
Manual Steering Inspection
759
Manual Steering Assembly
760
Engine Speed Sensing Power Steering Disassembly
766
Engine Speed Sensing Power Steering Inspection
770
Engine Speed Sensing Power Steering Assembly
772
Spacer And Pinion Housing Side Oil Seal
775
Pinion Shaft Assembly
778
Oil Seal
778
Electronically Controlled Power Steering Disassembly
783
Electronically Controlled Power Steering Inspection
784
Electronically Controlled Power Steering Assembly
785
Oil Pump Removal And Installation
791
Electrical Components Of Electronically-Controlled Power Steering
793
Electronically-Controlled Power Steering Troubleshoting
793
Power Steering Solenoid Valve Inspection
799
Electrical Components Of 4-Wheel Steering (4Ws) Circuit Diagram
800
Electrical Components Of 4-Wheel Steering (4Ws) Troubleshooting
801
4Ws Warning Light
808
Speed Sensors
809
Rear To Front Steer Ratio Sensor
809
Oil Level Switch (In P/S Reservoir)
809
Relay And Timer
810
Braking System
811
Braking System Structural View
812
Anti-Lock Brake System (Abs) View
813
Braking System Specifications
814
Braking System Troubleshooting
815
Braking System On-Vehicle Maintenance
816
Brake Hydraulic Line Structural View
816
Brake Fluid Level In Master Cylinder Reservoir
816
Brake Lines On-Vehicle Inspection
817
Brake Lines Removal And Installation
818
Brake Fluid Replacement
818
Air Bleeding Locations (Braking System)
818
Brake Pedal On-Vehicle Inspection And Adjustment
820
Brake Pedal Removal
821
Brake Pedal Inspection And Installation
822
Master Cylinder Removal
823
Master Cylinder Disassembly And Assembly
824
Master Cylinder Inspection
826
Master Cylinder Installation
827
Power Brake Unit Function Check
829
Inspection Of Check Valve
831
Power Brake Unit Removal
831
Power Brake Unit Disassembly And Assembly
832
Power Brake Unit Inspection
834
Power Brake Unit Installation
835
Dual Proportioning Valve Function Check
837
Dual Proportioning Valve Removal And Installation
838
Front Disc Brake Inspection And Replacement
839
Front Disc Brake Removal
841
Front Disc Brake Disassembly And Assembly
842
Front Disc Brake Inspection
844
Front Disc Brake Installation
845
Rear Disc Brake Inspection
846
Disc Pad Replacement
846
Rear Disc Brake Removal
848
Rear Disc Brake Disassembly And Assembly
849
Rear Disc Brake Installation
854
Rear Drum Brake Removal
855
Wheel Cylinder Disassembly And Assembly
858
Wheel Cylinder Inspection
859
Wheel Cylinder Installation
860
Parking Brake On-Vehicle Maintenance
864
Parking Brake Adjustment
864
Parking Brake Lever Removal And Installation
865
Parking Brake Cable Removal
867
Parking Brake Cable Installation
868
Anti-Lock Brake System (Abs) Structural View
870
Anti-Lock Brake System (Abs) Wiring Diagram
871
Anti-Lock Brake System (Abs) Troubleshooting
872
Anti-Lock Brake System (Abs) Diagnosis Indication Mode
885
Anti-Lock Brake System (Abs) Memory Cancel
885
Abs Warning Light Inspection For No Illumination
886
Relay Box Inspections
886
Wheel Speed Sensor Inspection
886
Front Wheel Speed Sensor Removal And Installation
887
Rear Wheel Speed Sensor Removal And Installation
888
Front Sensor Rotor Removal
889
Front Sensor Rotor Installation
890
Rear Sensor Rotor Removal
891
Rear Sensor Rotor Installation
892
Hydraulic Unit Fluid Replacement
893
Hydraulic Unit Inspection
893
Inspection Of Proportioning Valve
894
Anti-Lock Brake System (Abs) Removal
895
Anti-Lock Brake System (Abs)
897
Inspection Of Control Unit Circuit
898
Wheels And Tires
899
Wheels And Tires Specifications
900
Wheels And Tires Troubleshooting
900
Wheels And Tires Inspection And Adjustments
901
Tire Rotation
902
Wheel Balance
903
Wheel Mounting
903
Note Regarding Tire Replacement
904
Suspension
905
Front Suspension Structural View
906
Rear Suspension Structural View
907
Suspension Specifications
908
Suspension Troubleshooting
911
Front Shock Absorber And Spring Removal And Installation
913
Front Shock Absorber And Spring Disassembly And Assembly
914
Front Lower Arm Removal And Installation
918
Lower Arm Bushing Removal And Installation
920
Ball Joint Dust Boot Removal And Installation
921
Lower Arm
922
Front Stabilizer (4Ws) Removal And Installation
923
Front Stabilizer Removal And Installation
927
Rear Shock Absorber And Spring Removal And Installation
929
Rear Shock Absorber And Spring Disassembly And Assembly
932
Lateral Link And Trailing Link Removal And Installation
934
Rear Lower Arm And Trailing Link (4Ws) Removal And Installation
936
Rear Stabilizer Removal And Installation
939
Rear Stabilizer And Control Link (4Ws) Removal And Installation
941
Rear Crossmember (4Ws) Removal And Installation
944
Front Wheel Alignment
950
Camber And Caster Inspection And Adjustment
951
Rear Wheel Alignment
952
Rear Turning Angle (4Ws)
954
Body
955
Hood Structural View
956
Hood Removal
957
Hood Installation
958
Hood Adjustment
958
Trunk Lid Sructural View
959
Trunk Lid Removal
960
Trunk Lid Installation
961
Trunk Lid Adjustment
962
Rear Hatch Structural View
963
Rear Hatch Removal
964
Rear Hatch Installation
966
Rear Hatch Adjustment
966
Front Doors Structural View
967
Front Doors Removal
969
Front Doors Installation
971
Front Doors Adjustment
972
Rear Doors Structural View
973
Rear Doors Removal
974
Rear Doors Installation
975
Rear Doors Adjustment
976
Front Bumper Structural View
977
Front Bumper Removal And Installation
978
Rear Bumper Structural View
979
Rear Bumper Removal And Installation
980
Radiator Grille Removal And Installation
981
Headlight And Combination Light Removal And Installation
982
Headlight Aiming
985
Rear Combination Light Removal And Installation
986
Rear Combination Light Lens Replacement
987
License Plate Light And Cargo Room Light Removal And Installation
989
Interior Light And Map Light Removal And Installation
990
High Mounted Stop Light Removal And Installation
991
Molding And Garnish Structural View
992
Windshield Molding Removal And Installation
993
Windshield Lower Molding Removal And Installation
993
Drip Molding Removal And Installation
993
Beltline Molding Removal And Installation
993
Rear Window Side Molding Removal And Installation
994
Rear Window Lower Molding Removal And Installation
994
Rear Window Upper Molding Removal And Installation
994
Hood Molding Removal And Installation
994
Quarter Window Molding Removal And Installation
995
Trunk Lid Molding Removal And Installation
996
Center Pillar Garnish Removal And Installation
996
Rear Finisher Removal And Installation
996
Sail Garnish Removal And Installation
997
Side Protector Molding Structural View
997
Side Protector Molding Removal And Installation
998
Door Mirror Disassembly And Assembly
999
Trunk-Lid Lock Remote Release Removal And Installation
1000
Fuel Filler Lid Remote Release Removal And Installation
1001
Windshield Glass Structural View
1002
Windshield Glass Removal
1003
Windshield Glass Installation
1004
Hardening Time Of Repair Seal
1005
Rear Window Glass Structural View
1007
Rear Window Glass Removal
1009
Rear Window Glass Installation
1010
Rear Hatch Glass Structural View
1013
Rear Hatch Glass Removal And Installation
1014
Quarter Window Glass Structural View
1017
Quarter Window Glass Removal And Installation
1019
Headliner Structural View
1022
Headlinger Removal
1024
Headlinger Installation
1027
Instrument Panel Structural View
1028
Instrument Panel Installation View
1029
Instrument Panel Removal
1030
Instrument Panel Installation
1035
Sliding Roof Structural View
1036
Sliding Roof Removal
1037
Sliding Roof Installation
1040
Windshield Wiper Structural View
1046
Windshield Wiper Removal
1047
Windshield Wiper Installation And Adjustment
1048
Rear Window Wiper Structural View
1049
Rear Window Wiper Removal And Installation
1050
Rear Window Wiper Adjustment
1051
Washer Spray Adjustment
1051
Seat Structural View
1052
Front Seat Inspection
1053
Rear Seat Removal And Installation
1053
Seat Belts (Standard Shoulder Belt) Structural View
1054
Seat Belts Inspection
1054
Seat Belts (Automatic Shoulder Belts) Structural View
1055
Seat Belts Tightening Torques
1056
Seat Belts Removal And Installation
1057
Underbody Projected Dimensions
1058
Underbody Straight-Line Dimensions
1061
Body Electrical System
1062
Electrical Troubleshooting Tools
1063
Wiring Color Code
1064
Replacement Of Terminal
1065
Replacement Of Fuse
1066
Thin Insulation Wire
1066
Shielded Braid Wire
1066
Electrical Symbols
1067
Location Of Unit, Relay And Switch Structural View
1068
Main Fuse Block Structural View
1070
Main Fuse Block Replacement
1070
Joint Box And Fuse Structural View
1071
Ignition Switch Inspection
1072
Combination Switch Structural View
1073
Combination Switch Inspection
1073
Cluster Switch Structural View
1076
Hazard Switch Inspection
1077
Defroster Switch Inspection
1077
Rear Wiper And Washer Switch Inspection
1078
Meter Structural View
1079
Meter Assembly And Disassembly
1080
Meter Troubleshooting
1081
Analog Meter Inspection
1083
Speedometer Check
1083
Tachometer Check
1083
Fuel Gauge Check
1083
Water Temperature Gauge Check
1084
Digital Meter Inspection
1084
Meter Sender Inspection
1086
Warning Light And Sender Circuit Diagram
1088
Warning Light And Sender Troubleshooting
1089
Warning And Sender Inspection
1095
Central Processing Unit (Cpu) Structural View
1097
Central Processing Unit (Cpu) Functions
1097
Central Processing Unit (Cpu) Circuit Diagram
1098
Central Processing Unit (Cpu) Removal And Installation
1099
Central Processing Unit (Cpu) On-Vehicle Inspection
1099
Turn And Hazard Light Structural View
1100
Turn And Hazard Light Circuit Diagram
1101
Turn And Hazard Light Troubleshooting
1102
Stop Light Structural View
1104
Stop Light Circuit Diagram
1105
Stop Light Troubleshooting
1105
Stop Light Inspection
1107
Horn Structural View
1108
Horn Circuit Diagram
1108
Horn Troubleshooting
1109
Horn Inspection
1109
Headlight Structural View
1110
Headlight Circuit Diagram
1110
Headlight Troubleshooting
1111
Panel Light Control Circuit Diagram
1112
Panel Light Control Troubleshooting
1112
Panel Light Control Inspection
1113
Rear Window Defroster Structural View
1114
Rear Window Defroster Circuit Diagram
1114
Rear Window Defroster Troubleshooting
1115
Rear Window Defroster Inspection
1116
Defroster Relay Check
1116
Defroster Filament Check
1116
Repairing Defroster Filament
1116
Power Window Structural View
1117
Power Window Circuit Diagram
1118
Power Window Troubleshooting
1119
Power Window Inspection
1122
Power Window Motor
1124
Remote Control Mirror Structural View
1125
Remote Control Mirror Circuit Diagram
1125
Remote Control Mirror Troubleshooting
1126
Remote Control Mirror Inspection
1126
Rear Window Wiper Circuit Diagram
1128
Rear Window Wiper Troubleshooting
1129
Rear Window Wiper Inspection
1131
Windshield Wiper Circuit Diagram
1133
Windshield Wiper Troubleshooting
1134
Windshield Wiper Inspection
1137
Cruise Control System Structural View
1138
Cruise Control System Circuit Diagram
1139
Cruise Control System On-Vehicle Inspection
1140
Cruise Control System Check Table
1142
Cruise Control System Inspection
1143
Sliding Sunroof Structural Diagram
1145
Sliding Sunroof Circuit Diagram
1146
Sliding Sunroof Troubleshooting
1147
Sliding Sunroof Inspection
1148
Limit Switch Check
1149
Auto Adjusting Suspension (Aas) Circuit Diagram
1150
Auto Adjusting Suspension (Aas) Troubleshooting
1150
Auto Adjusting Suspension (Aas) Inspection
1160
Actuator Inspection
1160
Power Door Lock Structural View
1161
Power Door Lock Circuit Diagram
1161
Power Door Lock Troubleshooting
1162
Power Door Lock Inspection
1163
Automatic Shoulder Belt Structural View
1164
Automatic Shoulder Belt Circuit Diagram
1165
Automatic Shoulder Belt Troubleshooting
1166
Automatic Shoulder Belt Inspection
1167
Automatic Seat Belt Motor Check
1167
Door Catch Switch Check
1167
Buckle Switch (Lap Belt) Check
1168
Seat Belt Warning Switch Check
1168
Audio System Outline
1169
Rear Connector View (Audio System)
1171
Audio System Troubleshooting
1176
Power Antenna Structural View
1184
Power Antenna Circuit
1185
Inspection Of Power Antenna Relay
1185
Heater Structural View
1186
Heater - Air Flow At Each Mode
1187
Heater - Lever Control Type
1190
Heater - Logical Control Type
1191
Heater Circuit Diagram
1192
Logicon Switch Inspection
1193
Checking Rec-Fresh Air Selector Circuit
1193
Checking Mode Control Circuit
1194
Checking Air Mix Control Circuit
1195
Checking A/C Switch And Eco Switch Circuit
1196
Checking Fan Speed Control Lever
1197
Checking Dim Indicator Circuits
1198
Checking Illumination Circuit
1198
Theft-Deterrent System Structural View
1199
Theft-Deterrent System Circuit Diagram
1200
Theft-Deterrent System Troubleshooting
1201
Theft-Deterrent System
1205
Technical Data
1206
Special Tools
1225
For Turbo Ignition System - Engine And Fuel Control System Diagram
1235
For Turbo - Engine And Fuel Control System Wiring Diagram
1236
Turn And Hazard Flasher Lights/Horn/Stop Lights Wiring Diagram
1239
General Information
1241
Fundamental Procedures
1242
Vehicle Lift (2-Support Type) Positions
1245
Towing
1246
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1247
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Table of Contents
Troubleshooting
Engine specifications
13
Lubrication System Specification
102
Cooling system specifications
112
Fuel and emission control system troubleshooting
130
Fuel and emission control system troubleshooting with SST
132
Idle speed control (ISC) system troubleshooting
161
Fuel system troubleshooting
165
Exhaust gas recirculation (EGR) system troubleshooting
189
Evaporative emission control (EEC) system troubleshooting
192
Shift indicator control system troubleshooting
201
Fuel and emission control system troubleshooting (Turbo)
229
TROUBLESHOOTING WITH SST
231
Idle speed control (ISC) system (Turbo) troubleshooting
267
Turbocharging system troubleshooting
271
TROUBLESHOOTING
279
TROUBLESHOOTING
291
Deceleration control system troubleshooting and inspection
304
Electronic spark advance (ESA) control system troubleshooting
308
TROUBLESHOOTING
312
Engine electrical system troubleshooting
342
Alternator troubleshooting
345
Distributor - HEI troubleshooting (non-Turbo)
378
Clutch specifications
383
Manual transaxle troubleshooting
405
Automatic transaxle troubleshooting
492
Automatic transmission troubleshooting
521
Front and rear axles troubleshooting
676
Steering system troubleshooting
715
Electrical components of 4-wheel steering (4WS) troubleshooting
801
Braking system troubleshooting
815
Anti-lock brake system (ABS) troubleshooting
872
Wheels and tires specifications
900
Suspension troubleshooting
911
Electrical troubleshooting tools
1063
Meter troubleshooting
1081
Warning light and sender troubleshooting
1089
Turn and hazard light troubleshooting
1102
Stop light circuit diagram
1105
Horn troubleshooting
1109
Headlight troubleshooting
1111
Panel light control circuit diagram
1112
Rear window defroster troubleshooting
1115
Power window troubleshooting
1119
Remote control mirror troubleshooting
1126
Rear window wiper troubleshooting
1129
Windshield wiper troubleshooting
1134
Sliding sunroof troubleshooting
1147
Auto adjusting suspension (AAS) circuit diagram
1150
Power door lock troubleshooting
1162
Automatic shoulder belt troubleshooting
1166
Audio system troubleshooting
1176
Theft-deterrent system troubleshooting
1201
Related Manuals for Mazda 626 MX-6
Automobile Mazda 626 Owner's Manual
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Automobile Mazda 626 Owner's Manual
1988-92 (16 pages)
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Automobile Mazda 626 Workshop Manual
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Automobile Mazda 626 1989 Workshop Manual
(768 pages)
Automobile Mazda 626 1987 Workshop Manual
(15 pages)
Automobile Mazda 626 MX-6 1989 Wiring Diagram
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Automobile Mazda 626 1994 Workshop Manual
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Automobile Mazda 626 1981 Workshop Manual
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Automobile Mazda 2002 6 Bodyshop Manual
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Automobile Mazda 2002 6 Workshop Manual
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Automobile Mazda 6 2006 Owner's Manual
Mazda 6 2006 (354 pages)
Automobile Mazda 6 Quick Tips
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Automobile Mazda 6 2009 Bodyshop Manual
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Automobile MAZDA 6 20014 Smart Start Manual
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Automobile Mazda 6 2017 Owner's Manual
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Mazda 626
CX-9 Table Of Contents
Mazda CX-9
Table of Contents
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