Table Of Contents - Kyocera TASKalfa 4500i Service Manual

Table of Contents

Taskalfa 5500I1
Service Manual1
Safety Precautions5
Safety Warnings And Precautions6
Symbols6
Installation Precautions7
Precautions For Maintenance8
Miscellaneous9
Table Of Contents11
Specifications15
Parts Names19
Machine19
Operation Panel19
Option21
Machine Cross Section23
Installation Environment25
Unpacking And Installation26
Installation Procedure26
Moving The Machine27
Unpacking28
Removing The Eject Spacer29
Removing The Tapes29
Installing The Paper Feeder (Option)30
Release The Lock Of The Scanner Mirror Frame31
Release Of Lift Plate Stopper32
Loading Paper32
Installing The Toner Containers35
Unlocking The Developer Waste Exit36
Replacing Operation Panel Sheet37
Installing The Original Platen Or Dp (Option)38
Installing Other Optional Devices38
Installing The Cassette Heater (Option)39
Connect The Power Cord39
Installing Toner39
Setting The Delivery Date (Maintenance Item U278)40
Output An Own-Status Report (Maintenance Item U000)40
Exit Maintenance Mode40
Print Out The User Setting List40
Setting Initial Copy Modes41
Installing The Key Counter (Option)42
Installing Directly On The Device42
Mounting On The Document Table51
Supplied Parts Of Key Counter Set (302A369709)51
Ll/2Lj/2Lh51
Supplied Parts Of Document Tablet (1902H70Un1)52
M4 X 20 Tap-Tight S Screw56
Installing The Key Card Mk-2 (Option For Japan Only)60
Installing The Kmas (Option For Japan Only)74
Using The Phs Module74
Using A Modem74
Setting The Dip Switch76
Fitting The Kmas Interface Pwb77
Fitting The Phs Signal Cable And Phs Module80
Edging80
Fitting The Rs-232C Signal Cable82
Initializing The Kmas82
Installing The Coin Vender (Option For Japan Only)83
Installing The Gigabit Ethernet Board (Option)92
Installing The Ic Card Reader Holder (Option)94
Enabling Ic Card Authentication99
Installing The Keyboard Holder (Option)100
Installing The Handset (Option For Japan Only)107
Maintenance Mode125
Executing A Maintenance Item125
Maintenance Modes Item List126
Contents Of The Maintenance Mode Items133
Outputting An Own-Status Report133
Send To The Usb Memory134
Event Log135
Detail Of Event Log135
Service Status Page140
Detail Of Service Status Page142
Exiting The Maintenance Mode146
Setting The Factory Default Data146
Setting The Service Telephone Number147
Setting The Machine Number147
Setting The Maintenance Mode Id148
Displaying The Rom Version149
Memory Initializing151
Specifications 1151
Hdd Formatting152
Checking The Operation Of The Motors153
Checking Switches And Sensors For Paper Conveying154
Checking The Operation Of The Clutches155
Checking The Operation Of The Solenoids156
Adjusting The Print Start Timing157
Adjustment: Lsu Out Left158
Setting The Printing Area For Folio Paper160
Checking The Operation Of The Fan Motors161
Adjusting The Magnification162
Adjusting The Deflection In The Paper163
Setting The Fuser Motor Control165
Setting The Adjustment Of The Motor Speed166
Setting Fan Mode169
Checking The Operation Of The Exposure Lamp170
Adjusting The Shading Position170
Adjusting The Scanner Magnification171
Adjusting The Scanner Leading Edge Registration173
Adjusting The Scanner Center Line174
Adjusting The Scanning Position For Originals From The Dp175
Adjusting The Dp Magnification176
Adjusting The Dp Scanning Timing178
Adjustment: Leading Edge Registration179
Adjustment: Trailing Edge Registration179
Adjusting The Dp Center Line180
Checking The Scanner Operation181
Dp Input Response Adjustment183
Setting Dp Reading Position Modification Operation184
Outputting A Mip-Pg Pattern185
Setting The White Line Correction186
How To View Test Copies187
Setting: Threshold Value Setting187
Adjusting Original Size Detection188
Adjusting Main High Voltage190
Setting The Voltage For The Secondary Transfer192
Checking The Drum Count196
Checking The Drum Drive Time196
Checking The Drum Number196
Displaying The Drum History197
Setting The Drum197
Checking/Clearing The Transfer Count198
Setting Transfer High-Voltage Timing198
Initial Setting For The Developer199
Adjusting The Toner Sensor Control Voltage200
Replenishing Toner Forcibly201
Checking Toner Motor Operation201
Setting Toner Near End Detection202
Displaying The Temperature And Humidity Outside The Machine203
Displaying Developer Bias204
Setting For Toner Applying Operation208
Setting Drum Refresh Mode209
Checking Sensors For Toner210
Setting The Toner Replenishment Level211
Checking The Developer Drive Time212
Checking The Developer Count212
Setting The Fuser Control Temperature213
Resetting The Fuser Problem Data214
Checking/Clearing The Fuser Count214
Setting The Fuser Drive Control215
Displaying Fuser Heater Temperature215
Turning All Leds On216
Initializing The Touch Panel216
Setting The Kmas Host Monitoring System217
Checking Dp Operation218
Setting The Presence Or Absence Of A Key Card Or Key Counter219
Setting The Presence Or Absence Of A Coin Vender220
Checking The Operation Panel Keys221
Setting The Paper Size For The Side Deck222
Setting The Presence Or Absence Of The Job Separator222
Setting The Usb Host Lock Function223
Setting The Ic Card Type223
Operation Panel Lock224
Panel Sheet Extension225
Supplement 2226
Setting Punch Destination226
Setting Finisher Stack Quantity227
Checking The Operation Of The Finisher228
Checking The Operation Of The Switches Of The Finisher230
Checking The Operation Of The Dp Motors233
Checking The Dp Switches234
Checking Messages235
Setting The Finisher236
Setting The Paper Feed Device242
Finisher Operation Test244
Checking/Clearing The Maintenance Cycle244
Checking/Clearing The Maintenance Counter245
Setting The Destination246
Switching Between Double And Single Counts247
Selecting The Timing For Copy Counting248
Setting Oem Purchaser Code248
Setting The Page Count249
Setting The Delivery Date249
Setting Service Status Page250
Setting Abnormal Temperature And Humidity Warning250
Setting The Paper Interval251
Setting The Black Line Cleaning Indication252
Setting The Cassette Heater Control253
Setting The Size Conversion Factor253
Setting The Applied Mode254
Specific Paper Feed Location Setting For Printing Function255
Switching Between Duplex/Simplex Copy Mode255
Setting The Value For Maintenance Due Indication256
Adjusting Margins Of Image Printing257
Adjusting Margins For Scanning An Original On The Contact Glass258
Adjusting Margins For Scanning An Original From The Dp259
Adjusting The Leading Edge Registration For Memory Image Printing261
Adjusting The Halftone Automatically262
Adjusting The Scanner Automatically263
To Automatically Enter The Target Value264
To Manually Enter The Target Value264
Adjusting The Uneven Density270
Adjusting The Print Position Automatically272
Setting The Target273
Setting The Id Correction Operation278
Data Reference For Id Correction281
Setting The Jpeg Compression Ratio282
Setting The Image Processing Mode284
Checking Copy Counts By Paper Feed Locations285
Checking/Clearing The Paper Jam Counts286
Checking/Clearing The Call For Service Counts287
Checking Counts By Optional Devices288
Resetting Partial Operation Control289
Checking The Total Counter Value289
Clearing The Print Coverage Data289
Checking Copy Counts By Paper Sizes290
Setting Backup Data Reading/Writing291
Checking The Copy Counts294
Clearing The All Copy Counts And Machine Life Counts (One Time Only)294
Checking Machine Life Counts295
Checking/Clearing The Charger Roller Count295
Relay Board Maintenance296
Setting Of Deflection For Feeding From Dp297
Maintenance Mode Workflow298
Checking Of Log300
Checking Of Toner Area Code300
Data Capture Mode301
Checking The Developer Unit Number301
Displaying The Developer Unit History302
Hdd Scan Disk302
Checking The Time For The Exposure Lamp To Light303
Checking The Scanner Operation Count303
Paper Misfeed Detection305
Paper Misfeed Indication305
Paper Misfeed Detection Condition306
Self-Diagnostic Function326
Self Diagnostic Codes327
Image Formation Problems368
No Image Appears (Entirely White)368
No Image Appears (Entirely Black)370
Image Is Too Light370
The Background Is Colored371
White Streaks Are Printed Vertically371
Black Streaks Are Printed Vertically371
Streaks Are Printed Horizontally372
One Side Of The Print Image Is Darker Than The Other372
Spots Are Printed372
Image Is Blurred372
Paper Is Wrinkled373
Offset Occurs373
The Leading Edge Of The Image Is Consistently Misaligned With The Original373
Part Of Image Is Missing374
Fusing Is Loose374
Image Is Out Of Focus374
Image Center Does Not Align With The Original Center375
Colored Spots In The Printed Objects375
Electric Problems376
Mechanical Problems384
Send Error Code386
Scan To Smb Error Codes386
Scan To Ftp Error Codes387
Scan To E-Mail Error Codes388
Error Codes390
Table Of General Classification391
U004Xx Error Code Table: Interrupted Phase B393
U006Xx Error Code Table: Problems With The Unit393
U008Xx Error Code Table: Page Transmission Error393
U009Xx Error Code Table: Page Reception Error393
U010Xx Error Code Table: G3 Transmission394
U011Xx Error Code Table: G3 Reception395
U017Xx Error Code Table: V.34 Transmission396
U018Xx Error Code Table: V.34 Reception396
Precautions For Assembly And Disassembly398
Drum398
Toner398
How To Tell A Genuine Kyocera Mita Toner Container399
Paper Feed Section400
Detaching And Refitting The Primary Paper Feed Unit400
Detaching And Refitting The Forwarding Pulley, Paper Feed Pulley And Separation Pulley. [35 Ppm Model]404
Detaching The Separation Pulley406
Detaching And Refitting The Forwarding Pulley, Paper Feed Pulley And Separation Pulley. [45 Ppm Model / 55 Ppm Model]407
Detaching And Refitting The Mp Tray Paper Feed Unit408
Detaching And Refitting The Mp Forwarding Pulley, Mp Paper Feed Pulley And Mp Separation Pulley411
Optical Section416
Detaching And Refitting The Exposure Lamp416
Detaching And Refitting The Isu419
Refitting The Isu420
Detaching And Refitting The Lsu421
Image Formation Section423
Detaching And Refitting The Inner Unit423
2Ll/2Lj/2Lh-2423
Detaching And Refitting The Developer Unit425
Detaching And Refitting The Drum Unit426
Detaching And Refitting The Charger Roller Unit428
Toner Cleaning Inside Developer Ducts429
Developer Unit429
Transfer Section430
Detaching And Refitting The Paper Conveying Unit430
Detaching And Refitting The Transfer Belt Unit432
Clean The Conveying Section434
Fuser Section436
Detaching And Refitting The Fuser Unit436
Pwbs438
Detaching And Refitting The Main Pwb438
Detaching And Refitting The Engine Pwb444
Detaching And Refitting The Power Source Pwb446
Detaching And Refitting The High Voltage Pwb449
Detaching And Refitting The Operation Pwb450
Detaching And Refitting The Fuser Heater Pwb454
Drive Section459
Detaching And Refitting The Drum Drive Unit459
Detaching And Refitting The Developer Drive Unit460
Detaching And Refitting The Fuser Drive Unit And Feed Drive Unit461
Detaching And Refitting The Lift Motor 1 And 2467
Others468
Detaching The Eject Filter468
Detaching And Refitting The Toner Filter469
Detaching And Refitting The Left Filter470
Detaching And Refitting The Belt Filter471
Detaching And Refitting The Lsu Filter472
Detaching And Refitting The Drum Filter And Developer Filter473
Detaching And Refitting The Hard Disk Unit474
Detaching And Refitting The Eject Unit476
Direction Of Installing The Principal Fan Motors477
Upgrading The Firmware478
Remarks On Main Pwb Replacement480
Remarks On Engine Pwb Replacement482
Paper Feed/Conveying Section483
Cassette Paper Feed Section483
Cassette Paper Feed Section Block Diagram484
Mp Tray Paper Feed Section485
Mp Tray Paper Feed Section Block Diagram486
Paper Conveying Section487
Drum Section490
Drum Section Block Diagram491
Developer Section492
Developer Section Block Diagram493
Image Scanner Section494
Image Scanner Section Block Diagram495
Laser Scanner Section496
Image Scanner Unit497
Laser Scanner Section Block Diagram498
Transfer/Separation Section499
Transfer Belt Unit Section499
Transfer Belt Unit Section Block Diagram500
Fuser Section Block Diagram502
Eject/Feedshift Section503
Eject/Feed Shift Section Block Diagram504
Duplex Conveying Section505
Duplex Conveying Section Block Diagram (35 Ppm Model)506
Duplex Conveying Section Block Diagram (45 Ppm/55 Ppm Model)507
Electrical Parts Layout509
List Of Correspondences Of Pwb Names511
Switches And Sensors512
Motors514
Fan Motors516
Main Pwb519
Engine Pwb529
Power Source Pwb547
Isc Pwb551
Operation Pwb 1556
Front Pwb561
Feed Pwb 1567
Feed Pwb 2577
Relay Pwb583
Lsu Relay Pwb589
List Of Maintenance Parts593
Appendixes593
Maintenance Kits595
Periodic Maintenance Procedures596
Repetitive Defects Gauge600
Firmware Environment Commands601
Using Frpo Commands For Reprogramming Firmware601
Frpo Parameters601
Chart Of Image Adjustment Procedures607
Image Quality608
Wiring Diagram609
Installation Guide For Document Processor623
Supplied Parts624
Memory Dimm625
Precautions626
Attach The Fixing Fitting626
Install The Dp627
Install The Angle Control Fitting628
Connect The Dp Signal Line (Dp-771 Only)631
Fasten The Original Mat636
Adhere The Label638
Checking The Angle Of Leading Edge643
Checking The Angle Of Trailing Edge646
Automatic Adjustment Using The Original For Adjustment649
If There Is No Dp Auto Adjustment Origina649
Using A Dp Auto Adjustment Original650
Checking The Magnification652
Checking The Leading Edge Timing654
Checking The Center Line656
Installation Guide For Paper Feeder658
Setting The Paper Size Plate And Media Type Plate667
Skewed Paper Feed Adjustment667
Adjusting The Leading Edge Timing669
Adjusting The Center Line670
Installation Guide For Large Capacity Feeder671
Installation Guide For Side Deck686
Installation Guide For 1000-Sheets Finisher711
Adjusting The Height718
Adjusting The Stapling Position722
Installation Guide For 4000-Sheets Finisher724
Installation Guide For Finisher Attachment Kit740
Installation Guide For Center-Folding Unit754
Installation Guide For Mailbox771
Installation Guide For Punch Unit779
Installation Guide For Inner Job Separator799
Installation Guide For Right Job Separator808
Installation Guide For Fax System811