Honda GL1800 Service Manual page 495

BRAKE SYSTEM (Standard)
Apply silicone grease to the push rod contacting
area of the master piston.
Install the boot into the master cylinder and the
piston groove.
Apply silicone grease to the brake lever contacting
surface of the piston.
Apply silicone grease to the brake lever pivot.
Install the brake lever and pivot bolt, and tighten it.
TORQUE: 1 N·m (0.1 kgf·m, 0.7 lbf·ft)
Install the pivot nut and tighten it.
TORQUE: 6 N·m (0.6 kgf·m, 4.3 lbf·ft)
Install the brake light/cruise cancel switch with the
screw.
TORQUE: 1 N·m (0.1 kgf·m, 0.7 lbf·ft)
Install the master cylinder and holder by aligning
the end of the master cylinder with the punch mark
on the handlebar. Tighten the upper bolt first, then
tighten the lower bolt.
TORQUE: 12 N·m (1.2 kgf·m, 9 lbf·ft)
Install the holder cap into the holder bolts.
Connect the brake hose to the master cylinder with
the oil bolt and new sealing washers.
Be sure to rest the hose joint pin against the
stopper.
Tighten the oil bolt.
TORQUE: 34 N·m (3.5 kgf·m, 25 lbf·ft)
Connect the brake light/cruise cancel switch
connectors.
Fill and bleed the lever brake hydraulic system
(page 15-6).
15-18
EALING WA HER
CONNECTOR
HO E
OIL
BOLT