Sign In
Upload
Manuals
Brands
Wittke Manuals
Trucks
SuperDuty
Wittke SuperDuty Manuals
Manuals and User Guides for Wittke SuperDuty. We have
3
Wittke SuperDuty manuals available for free PDF download: Maintenance Manual, Operator's Manual
Wittke SuperDuty Maintenance Manual (171 pages)
Brand:
Wittke
| Category:
Trucks
| Size: 7.22 MB
Table of Contents
Table of Contents
7
Table of Contents
11
Introduction
11
About this Manual
11
Topics Not Included in this Manual
11
About the Illustrations in this Manual
11
Schematics
11
Warranty Registration Form
12
Introducing the W
12
Ittke
12
Multiplexed System
12
Service and Maintenance on the WITTKE
13
Parts
13
Warning
13
WITTKE ™ Basic Maintenance
14
Our Office Addresses and Phone Numbers
17
In the U.S
17
In Canada
17
Safety
19
Conventions
19
Basic Safety Notions
19
Responsibilities
20
Employer's Responsibilities
20
Employee's Responsibilities
20
Things to Do
21
Things to Avoid
21
General Precautions
22
Fire
23
Safety Kits
24
Safety and Informative Decals
24
Safety Features
24
Centralized Grease Block
24
Global Motion Sensors (Optional)
24
Back up Alarm
24
Service Hoist Safety Props (Optional)
25
Tailgate Safety Prop
28
Securing Tailgate Safety Pins
30
Locking out and Tagging out the Vehicle
31
Shutting down the Vehicle
33
Prior to Start up
33
Lifting Components for Service
35
Lifting the Arms and Forks
35
Lifting the Front Section of the Body
35
Lifting the Entire Body
37
Safety Precautions to be Taken When Working with Hydraulic Systems
38
Welding Information
39
Lubrication
41
Recommended Lubricants
41
Grease
41
Hydraulic Oil
41
Engine Oil
42
Transmission Oil
42
Centralized Grease Block
43
Lubricating Packer Rails
45
Preventive Maintenance
47
Operating and Maintenance Records
47
WITTKE ™ Preventive Maintenance Chart
48
Electrical System
51
Electrical Schematics
51
How the Electrical System Works
51
Adjusting and Repairing Electrical Components
53
Fuses and Circuit Breakers
53
Limit and Proximity Switches
55
Limit Switch Adjustment
57
Proximity Switch Adjustment
57
Packer Fully Retracted Proximity Switch
58
Packer Fully Extended Proximity Switch
59
Side Access Door Proximity Switch
60
Top Door Fully Open Proximity Switch
61
Tailgate Unlocked Proximity Switch
62
Tailgate Fully Open Proximity Switch
63
Arms Partially Raised Proximity Switch
63
Arms and Forks Fully Retracted Proximity Switch
65
Body Raised Limit Switch (Optional)
68
Multiplex System-Related Interventions
69
IFM Program Update Process
69
J1939 Baud Rate
71
Checking Control Module (Node) Supply Voltage
73
Pneumatic System
75
How the Pneumatic System Works
75
Air Supply
75
Filter System
75
Air Dryer
77
Controls
78
Auxiliary Controls (Optional)
79
Speed-Up Switch (Optional)
79
Pneumatic Valve Box and Air Valves
80
Air Actuators
81
Central Air Drain Cocks (Optional)
82
Control System Pneumatic Pressure Switch
83
Auto-Dump System (Optional)
85
Auto-Dump Calibration Procedure
85
Pneumatic System Schematics
86
Hydraulic System
91
General Maintenance
91
Hydraulic Pump
92
Inspecting the Pump
93
Replacing the Hydraulic Pump
94
Installing a Yoke-Locking Bolt
106
Priming a New Pump
107
Hydraulic Tank
108
Inspecting the Hydraulic Tank
109
Emptying the Hydraulic Tank
110
Cleaning the Strainer
111
Return Line Filter
112
Return Line Filter Element
113
Element Replacement Procedure
114
Hydraulic Oil
115
Changing Hydraulic Oil
116
Hydraulic Cylinders
117
Inspecting Hydraulic Cylinders
117
Detecting Cylinder Internal Leaks
117
Main Valve
119
Pressure Relief Valve
121
Work Circuits
121
Arms up Deceleration Valve
122
Arms down Deceleration Valve (Optional)
123
Pack Circuit Dump Valve
124
Tailgate Holding Valve
125
Service Hoist (Optional)
127
Arms down Work Section
128
Main System Pressure Adjustment
128
Hydraulic Hose
131
Pressure and Cycle Time Table
131
Hydraulic System Schematics
133
Packer Maintenance
139
Replacing Packer Wear Plates
139
Replacing Body Guide Wear Plates
140
Packer Removal
141
Replacing Packer Cylinders
143
Multiplexing
145
Labrie's Multiplex System
145
Main Page
146
Main Menu
152
Module Locations
161
Node 10 Module Location
162
Node 30 Module Location
162
Node 50/60 Module Location
163
Connections and Module Condition
163
Warning Buzzer
166
Plugging a Computer
166
Allison Transmission Parameters
167
Programmed Parameters
167
Cummins Engine Parameters
169
Advertisement
Wittke SuperDuty Operator's Manual (108 pages)
Front-loader garbage truck
Brand:
Wittke
| Category:
Trucks
| Size: 6.96 MB
Table of Contents
Table of Contents
7
Table of Contents
11
Introduction
11
Introducing the W
11
Ittke
11
Product Overview
11
Multiplexed System
13
To Contact Labrie Plus
14
In the U.S
14
In Canada
14
Safety
15
Conventions
15
Basic Safety Notions
15
Responsibilities
16
Employer's Responsibilities
16
Employee's Responsibilities
17
Things to Do
17
Things to Avoid
17
General Precautions
18
Fire
20
Safety Kits
20
Location of Safety and Informative Decals
20
Decals on Body
21
Decals on Tailgate
27
Decals Outside Cab
28
Decal on Lifting Arm
28
Decals Inside Cab
29
Multiplex Switch Actuators (1)
32
Multiplex Switch Actuators (2)
33
Safety Features
34
Centralized Grease Block
34
Global Motion Sensors (Optional)
35
Back up Alarm
35
Service Hoist Safety Props (Optional)
35
Tailgate Safety Prop
38
Securing Tailgate Safety Pins
41
Camera System (Optional)
41
Tailgate Holding Valve
42
Safety Lockout Tests
43
Side Access Door Proximity Switch
43
Packer Blade Packing Position
44
Packer Blade Position - Tailgate Ajar
45
Arms Partly Raised Proximity Switch in Packing Mode (Residential Units Only)
45
Arms Partly Raised Proximity Switch in Packing Mode (Commercial Units Only)
46
Arms and Forks Fully Retracted Proximity Switches
46
Packer Fully Retracted Proximity Switch
47
Packer Fully Extended Proximity Switch (MID-Stroke) in Full Eject Mode
47
Top Door Fully Open Proximity Switch
47
Quick Reference Lockout Chart
48
Cleanliness
48
Locking out and Tagging out the Vehicle
48
Shutting down the Vehicle
50
Prior to Start up
50
Controls and Indicators
53
Labrie's Multiplexed System
53
Warning and Caution Messages
54
Hydraulic Oil Temperature Indicator (Optional)
59
Time and Date Indicator
60
Main Menu
60
Control Panel
67
Pump Switch
67
Tailgate up Switch
68
Tailgate down Switch
69
Mirror Light Switch (Optional)
70
Canopy Light Switch (Optional)
70
Strobe Light Switch (Optional)
70
Work Light Switch (Optional)
70
Auxiliary Controls Switch (Optional)
71
Auto-Packing Switch (Optional)
71
Forks Width Switches (Optional)
72
Speed-Up Switches (Optional)
72
Top Door Switches (Roof Open/Roof Close)
73
Packer Retracted Indicator Light
73
Hopper Door Open Indicator Light
74
Arms Not Stowed Indicator Light
74
In-Cab Packer Control Station
74
Stop Push-Button (Red)
74
Pack Push-Button (Green)
75
Retract Push-Button (Yellow)
75
Joystick Controls
76
In-Cab Joystick
76
Outside Dual Lever Joystick (Optional)
77
Service Hoist Lever (Optional)
78
Cab Dashboard
78
Parking Brake
79
Operating the WITTKE
81
Daily Inspection
81
Approaching the Vehicle
81
Visual Inspection
81
Starting the Vehicle
82
Body Inspection Procedure
82
Arm Inspection Procedure
84
Inspection Sheet
87
Right-Hand Side Driving Position (Optional)
88
Position of the Lifting Arms
89
Residential Collection Mode (Optional)
89
Commercial Collection Mode
90
En Route
90
Overheight Caution
91
Commercial Units When Not in Collection Mode
91
Residential Units When Not in Collection Mode
92
Exhaust Regeneration Process
92
Collecting Refuse
93
Planning Your Route
93
Commercial Collection
93
Residential Collection
96
Packing Refuse
97
Packing Refuse Using the Pack Button
98
Packing Refuse Using the Auto-Packing Mode
98
Safety While Using the Packing System
99
Packer Not Working
99
Unloading Refuse
100
Preparing to Unload Refuse
100
Unloading a WITTKE ™ Unit
100
Cleaning of the W
101
Preparing the Unit before Departure
101
Clean-Up Procedure
102
Canopy Sweeper (Optional)
104
Shut-Down Procedure
105
Water Trap Bleed
105
Emergency Actions
106
Hydraulic Oil Spill
106
Wittke SuperDuty Maintenance Manual (95 pages)
Brand:
Wittke
| Category:
Utility Vehicle
| Size: 6.2 MB
Table of Contents
Table of Contents
5
Maintenance
9
Liability
9
Warning
9
Lifting Components for Service
9
Lifting the Arms and Forks
10
Lifting the Front Body
10
Lifting the Entire Body
12
Prior to Hydraulic System Maintenance
14
Hydraulic Settings and Materials
15
System Settings
15
Welding Information
15
Lubrication
16
Centralized Grease Block
17
Packer Rails Lubrication
18
Maintenance Checklist
19
Electrical System
42
Electrical Schematics
42
How the Electrical System Works
42
Control Panel (Located Centrally in the Cab)
42
Relay Box (Located in the Cab)
43
Electronic Controller
43
Proximity Switches
44
Harnesses
44
Adjusting and Repairing Electrical Components
44
Circuit Breakers and Fuses
45
Fuses
45
Manual Reset Circuit Breakers
45
Adjusting the Proximity/Limit Switch Settings
47
Proximity Switches on the Street Side
48
Proximity Switches on the Curb Side
48
Lever Arm Limit Switches
49
Proximity Switch Gap Adjustment
49
Packer Fully Retracted Proximity Switch
50
Packer Fully Extended Proximity Switch
51
Side Access Door Limit Switch
53
Top Door Fully Open Proximity Switch
54
Tailgate Unlocked Proximity Switch
54
Tailgate Fully Open Proximity Switch
55
Arms Partially Raised Proximity Switch
55
Arms and Forks Fully Retracted Proximity Switch
58
Body Raised Limit Switch (Optional)
61
Pneumatic System
62
How the Pneumatic System Works
62
Air Supply
62
Filter System
62
In-Line Lubricator (Optional)
63
Controls
63
Outside Controls
63
Valve Box and Air Valves
64
Air Actuators
65
Central Air Drain Cocks (Optional)
65
Pneumatic System Schematics
66
Hydraulic System
68
Hydraulic Oil Tank
68
Return Line Filter
69
Return Line Filter Element
69
Routine Maintenance
69
Element Replacement Procedure
70
Hydraulic Oil
71
Recommended Lubricant
71
Hydraulic Pump
71
Directional Control Valve
72
Pressure Relief Valve
72
Work Circuits
73
Arms up Deceleration Valve
73
Pack Circuit Dump Valve
75
Pressure Switch
75
Pressure Switch Adjustment
75
Timer Adjustment
76
Tailgate Lock Valve
78
Service Hoist (Optional)
79
Arms down Work Section
80
Arms down Deceleration Valve (Optional)
80
Main System Pressure Adjustment
82
Commercial Front Loader
82
Hydraulic Hose
83
Hydraulic System Schematics
84
Packer Maintenance
88
Packer Wear Plates Replacement
88
Body Guide Wear Plates Replacement
90
Packer Removal Procedure
92
Packer Cylinder Replacement
93
Advertisement
Advertisement
Related Products
Wittke StRLight
Wittke StarLight
Wittke FEATHERWEIGHT
Wittke TWIN AUGER
Wittke Categories
Trucks
Utility Vehicle
More Wittke Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL