Table Of Contents - Wittke STARLIGHT Maintenance Manual

Table of Contents

Liability ........................................................................................ ii
Table of Contents ......................................................................... v
Introduction ................................................................................ 1
About This Manual ........................................................................................................................................................................... 1
Topics not Included in this Manual ..................................................................................................................................... 1
About the Illustrations in this Manual ................................................................................................................................ 1
Schematics ................................................................................................................................................................................... 1
Warranty Registration Form .......................................................................................................................................................... 2
Introducing the W
Multiplexed System .................................................................................................................................................................. 2
Service and Maintenance on the W
Parts ................................................................................................................................................................................................ 3
Warning ......................................................................................................................................................................................... 3
W ™ Basic Maintenance ................................................................................................................................................... 4
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Our Office Addresses and Phone Numbers ............................................................................................................................ 7
In the U.S. ...................................................................................................................................................................................... 7
In Canada ...................................................................................................................................................................................... 7
Safety ........................................................................................... 9
Conventions ....................................................................................................................................................................................... 9
Basic Safety Notions ........................................................................................................................................................................ 9
Responsibilities ............................................................................................................................................................................... 10
Employer's Responsibilities ................................................................................................................................................ 10
Employee's Responsibilities ................................................................................................................................................ 10
Things to Do .................................................................................................................................................................................... 11
Things to Avoid .............................................................................................................................................................................. 11
General Precautions ...................................................................................................................................................................... 12
Fire ...................................................................................................................................................................................................... 13
Safety Kits ......................................................................................................................................................................................... 14
Safety and Informative Decals .................................................................................................................................................. 14
Safety Features ............................................................................................................................................................................... 14
Centralized Grease Block ..................................................................................................................................................... 14
Global Motion Sensors (Optional) .................................................................................................................................... 14
Back Up Alarm ......................................................................................................................................................................... 14
Service Hoist Safety Props (optional) .............................................................................................................................. 15
Tailgate Safety Prop ............................................................................................................................................................... 18
Securing Tailgate Safety Pins ............................................................................................................................................. 20
Locking Out and Tagging Out the Vehicle ............................................................................................................................ 21
Shutting Down the Vehicle ........................................................................................................................................................ 23
Prior to Start Up .............................................................................................................................................................................. 23
Lifting Components for Service ................................................................................................................................................ 25
Lifting the Arms and Forks .................................................................................................................................................. 25
Lifting the Front Section of the Body .............................................................................................................................. 25
Lifting the Entire Body .......................................................................................................................................................... 27
Safety Precautions To Be Taken When Working With Hydraulic Systems .................................................................. 28
Welding Information .................................................................................................................................................................... 29
Lubrication ................................................................................ 31
Recommended Lubricants ......................................................................................................................................................... 31
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