Wittke FEATHERWEIGHT Manuals

Manuals and User Guides for Wittke FEATHERWEIGHT. We have 1 Wittke FEATHERWEIGHT manual available for free PDF download: Maintenance Manual

Wittke FEATHERWEIGHT Maintenance Manual

Wittke FEATHERWEIGHT Maintenance Manual (171 pages)

Brand: Wittke | Category: Trucks | Size: 7.22 MB

Table of Contents

Table of Contents
7
Table of Contents

11
Introduction

11
- About this Manual
  11
- Warranty Registration Form
  12
- Introducing the W
  12
  - Ittke
    12
  - Multiplexed System
    12
- Service and Maintenance on the WITTKE
  13
  - Parts
    13
  - Warning
    13
  - WITTKE ™ Basic Maintenance
    14
- Our Office Addresses and Phone Numbers
  17
  - In the U.S
    17
  - In Canada
    17
Safety

19
- Conventions
  19
- Basic Safety Notions
  19
- Responsibilities
  20
  - Employer's Responsibilities
    20
  - Employee's Responsibilities
    20
- Things to Do
  21
- Things to Avoid
  21
- General Precautions
  22
- Fire
  23
- Safety Kits
  24
- Safety and Informative Decals
  24
- Safety Features
  24
  - Centralized Grease Block
    24
  - Global Motion Sensors (Optional)
    24
  - Back up Alarm
    24
  - Service Hoist Safety Props (Optional)
    25
  - Tailgate Safety Prop
    28
  - Securing Tailgate Safety Pins
    30
- Locking out and Tagging out the Vehicle
  31
- Shutting down the Vehicle
  33
- Prior to Start up
  33
- Lifting Components for Service
  35
- Safety Precautions to be Taken When Working with Hydraulic Systems
  38
- Welding Information
  39
Lubrication

41
- Recommended Lubricants
  41
  - Grease
    41
  - Hydraulic Oil
    41
  - Engine Oil
    42
  - Transmission Oil
    42
- Centralized Grease Block
  43
- Lubricating Packer Rails
  45
Preventive Maintenance

47
- Operating and Maintenance Records
  47
- WITTKE ™ Preventive Maintenance Chart
  48
Electrical System

51
Pneumatic System

75
- How the Pneumatic System Works
  75
  - Air Supply
    75
  - Filter System
    75
  - Air Dryer
    77
  - Controls
    78
  - Auxiliary Controls (Optional)
    79
  - Speed-Up Switch (Optional)
    79
  - Pneumatic Valve Box and Air Valves
    80
  - Air Actuators
    81
  - Central Air Drain Cocks (Optional)
    82
- Control System Pneumatic Pressure Switch
  83
- Auto-Dump System (Optional)
  85
  - Auto-Dump Calibration Procedure
    85
- Pneumatic System Schematics
  86
Hydraulic System

91
- General Maintenance
  91
- Hydraulic Pump
  92
  - Inspecting the Pump
    93
  - Replacing the Hydraulic Pump
    94
  - Installing a Yoke-Locking Bolt
    106
  - Priming a New Pump
    107
- Hydraulic Tank
  108
  - Inspecting the Hydraulic Tank
    109
  - Emptying the Hydraulic Tank
    110
  - Cleaning the Strainer
    111
- Return Line Filter
  112
  - Return Line Filter Element
    113
  - Element Replacement Procedure
    114
- Hydraulic Oil
  115
  - Changing Hydraulic Oil
    116
- Hydraulic Cylinders
  117
  - Inspecting Hydraulic Cylinders
    117
  - Detecting Cylinder Internal Leaks
    117
- Main Valve
  119
  - Pressure Relief Valve
    121
- Work Circuits
  121
  - Arms up Deceleration Valve
    122
  - Arms down Deceleration Valve (Optional)
    123
  - Pack Circuit Dump Valve
    124
- Tailgate Holding Valve
  125
- Service Hoist (Optional)
  127
- Arms down Work Section
  128
- Main System Pressure Adjustment
  128
- Hydraulic Hose
  131
- Pressure and Cycle Time Table
  131
- Hydraulic System Schematics
  133
Packer Maintenance

139
- Replacing Packer Wear Plates
  139
- Replacing Body Guide Wear Plates
  140
- Packer Removal
  141
- Replacing Packer Cylinders
  143
Multiplexing

145
- Labrie's Multiplex System
  145
  - Main Page
    146
  - Main Menu
    152
- Module Locations
  161
  - Node 10 Module Location
    162
  - Node 30 Module Location
    162
  - Node 50/60 Module Location
    163
- Connections and Module Condition
  163
  - Warning Buzzer
    166
  - Plugging a Computer
    166
- Allison Transmission Parameters
  167
  - Programmed Parameters
    167
- Cummins Engine Parameters
  169

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