Wittke StarLight Manuals

Manuals and User Guides for Wittke StarLight. We have 3 Wittke StarLight manuals available for free PDF download: Maintenance Manual, Operator's Manual

Wittke StarLight Maintenance Manual (171 pages)

Brand: Wittke | Category: Trucks | Size: 7.22 MB

Table of Contents
7
Table of Contents

11
Introduction

11
- About this Manual
  11
- Warranty Registration Form
  12
- Introducing the W
  12
  - Ittke
    12
  - Multiplexed System
    12
- Service and Maintenance on the WITTKE
  13
  - Parts
    13
  - Warning
    13
  - WITTKE ™ Basic Maintenance
    14
- Our Office Addresses and Phone Numbers
  17
  - In the U.S
    17
  - In Canada
    17
Safety

19
- Conventions
  19
- Basic Safety Notions
  19
- Responsibilities
  20
  - Employer's Responsibilities
    20
  - Employee's Responsibilities
    20
- Things to Do
  21
- Things to Avoid
  21
- General Precautions
  22
- Fire
  23
- Safety Kits
  24
- Safety and Informative Decals
  24
- Safety Features
  24
  - Centralized Grease Block
    24
  - Global Motion Sensors (Optional)
    24
  - Back up Alarm
    24
  - Service Hoist Safety Props (Optional)
    25
  - Tailgate Safety Prop
    28
  - Securing Tailgate Safety Pins
    30
- Locking out and Tagging out the Vehicle
  31
- Shutting down the Vehicle
  33
- Prior to Start up
  33
- Lifting Components for Service
  35
- Safety Precautions to be Taken When Working with Hydraulic Systems
  38
- Welding Information
  39
Lubrication

41
- Recommended Lubricants
  41
  - Grease
    41
  - Hydraulic Oil
    41
  - Engine Oil
    42
  - Transmission Oil
    42
- Centralized Grease Block
  43
- Lubricating Packer Rails
  45
Preventive Maintenance

47
- Operating and Maintenance Records
  47
- WITTKE ™ Preventive Maintenance Chart
  48
Electrical System

51
Pneumatic System

75
- How the Pneumatic System Works
  75
  - Air Supply
    75
  - Filter System
    75
  - Air Dryer
    77
  - Controls
    78
  - Auxiliary Controls (Optional)
    79
  - Speed-Up Switch (Optional)
    79
  - Pneumatic Valve Box and Air Valves
    80
  - Air Actuators
    81
  - Central Air Drain Cocks (Optional)
    82
- Control System Pneumatic Pressure Switch
  83
- Auto-Dump System (Optional)
  85
  - Auto-Dump Calibration Procedure
    85
- Pneumatic System Schematics
  86
Hydraulic System

91
- General Maintenance
  91
- Hydraulic Pump
  92
  - Inspecting the Pump
    93
  - Replacing the Hydraulic Pump
    94
  - Installing a Yoke-Locking Bolt
    106
  - Priming a New Pump
    107
- Hydraulic Tank
  108
  - Inspecting the Hydraulic Tank
    109
  - Emptying the Hydraulic Tank
    110
  - Cleaning the Strainer
    111
- Return Line Filter
  112
  - Return Line Filter Element
    113
  - Element Replacement Procedure
    114
- Hydraulic Oil
  115
  - Changing Hydraulic Oil
    116
- Hydraulic Cylinders
  117
  - Inspecting Hydraulic Cylinders
    117
  - Detecting Cylinder Internal Leaks
    117
- Main Valve
  119
  - Pressure Relief Valve
    121
- Work Circuits
  121
  - Arms up Deceleration Valve
    122
  - Arms down Deceleration Valve (Optional)
    123
  - Pack Circuit Dump Valve
    124
- Tailgate Holding Valve
  125
- Service Hoist (Optional)
  127
- Arms down Work Section
  128
- Main System Pressure Adjustment
  128
- Hydraulic Hose
  131
- Pressure and Cycle Time Table
  131
- Hydraulic System Schematics
  133
Packer Maintenance

139
- Replacing Packer Wear Plates
  139
- Replacing Body Guide Wear Plates
  140
- Packer Removal
  141
- Replacing Packer Cylinders
  143
Multiplexing

145
- Labrie's Multiplex System
  145
  - Main Page
    146
  - Main Menu
    152
- Module Locations
  161
  - Node 10 Module Location
    162
  - Node 30 Module Location
    162
  - Node 50/60 Module Location
    163
- Connections and Module Condition
  163
  - Warning Buzzer
    166
  - Plugging a Computer
    166
- Allison Transmission Parameters
  167
  - Programmed Parameters
    167
- Cummins Engine Parameters
  169

Wittke StarLight Operator's Manual (108 pages)

Front-loader garbage truck

Brand: Wittke | Category: Trucks | Size: 6.96 MB

Table of Contents
7
Table of Contents

11
Introduction

11
- Introducing the W
  11
  - Ittke
    11
  - Product Overview
    11
  - Multiplexed System
    13
- To Contact Labrie Plus
  14
  - In the U.S
    14
  - In Canada
    14
Safety

15
- Conventions
  15
- Basic Safety Notions
  15
- Responsibilities
  16
  - Employer's Responsibilities
    16
  - Employee's Responsibilities
    17
- Things to Do
  17
- Things to Avoid
  17
- General Precautions
  18
- Fire
  20
- Safety Kits
  20
- Location of Safety and Informative Decals
  20
  - Decals on Body
    21
  - Decals on Tailgate
    27
  - Decals Outside Cab
    28
  - Decal on Lifting Arm
    28
  - Decals Inside Cab
    29
  - Multiplex Switch Actuators (1)
    32
  - Multiplex Switch Actuators (2)
    33
- Safety Features
  34
  - Centralized Grease Block
    34
  - Global Motion Sensors (Optional)
    35
  - Back up Alarm
    35
  - Service Hoist Safety Props (Optional)
    35
  - Tailgate Safety Prop
    38
  - Securing Tailgate Safety Pins
    41
  - Camera System (Optional)
    41
  - Tailgate Holding Valve
    42
- Safety Lockout Tests
  43
- Cleanliness
  48
- Locking out and Tagging out the Vehicle
  48
- Shutting down the Vehicle
  50
- Prior to Start up
  50
Controls and Indicators

53
- Labrie's Multiplexed System
  53
- Control Panel
  67
- In-Cab Packer Control Station
  74
- Joystick Controls
  76
- Cab Dashboard
  78
  - Parking Brake
    79
Operating the WITTKE

81
- Daily Inspection
  81
  - Approaching the Vehicle
    81
  - Visual Inspection
    81
  - Starting the Vehicle
    82
  - Body Inspection Procedure
    82
  - Arm Inspection Procedure
    84
  - Inspection Sheet
    87
- Right-Hand Side Driving Position (Optional)
  88
- Position of the Lifting Arms
  89
- Collecting Refuse
  93
  - Planning Your Route
    93
  - Commercial Collection
    93
  - Residential Collection
    96
- Packing Refuse
  97
- Unloading Refuse
  100
  - Preparing to Unload Refuse
    100
  - Unloading a WITTKE ™ Unit
    100
- Cleaning of the W
  101
  - Preparing the Unit before Departure
    101
  - Clean-Up Procedure
    102
  - Canopy Sweeper (Optional)
    104
- Shut-Down Procedure
  105
  - Water Trap Bleed
    105
- Emergency Actions
  106
  - Hydraulic Oil Spill
    106

Wittke StarLight Maintenance Manual (95 pages)

Brand: Wittke | Category: Utility Vehicle | Size: 6.2 MB

Table of Contents
5
Maintenance
9
Liability
9
Warning
9
Lifting Components for Service
9
- Lifting the Arms and Forks
  10
- Lifting the Front Body
  10
- Lifting the Entire Body
  12
Prior to Hydraulic System Maintenance
14
Hydraulic Settings and Materials
15
- System Settings
  15
Welding Information
15
Lubrication
16
- Centralized Grease Block
  17
- Packer Rails Lubrication
  18
Maintenance Checklist
19
Electrical System
42
- Electrical Schematics
  42
- How the Electrical System Works
  42
  - Control Panel (Located Centrally in the Cab)
    42
  - Relay Box (Located in the Cab)
    43
  - Electronic Controller
    43
  - Proximity Switches
    44
  - Harnesses
    44
Adjusting and Repairing Electrical Components
44
Pneumatic System
62
- How the Pneumatic System Works
  62
  - Air Supply
    62
  - Filter System
    62
  - In-Line Lubricator (Optional)
    63
  - Controls
    63
  - Outside Controls
    63
  - Valve Box and Air Valves
    64
  - Air Actuators
    65
  - Central Air Drain Cocks (Optional)
    65
- Pneumatic System Schematics
  66
Hydraulic System
68
- Hydraulic Oil Tank
  68
- Return Line Filter
  69
- Return Line Filter Element
  69
- Routine Maintenance
  69
- Element Replacement Procedure
  70
- Hydraulic Oil
  71
  - Recommended Lubricant
    71
- Hydraulic Pump
  71
- Directional Control Valve
  72
- Pressure Relief Valve
  72
- Work Circuits
  73
- Arms up Deceleration Valve
  73
- Pack Circuit Dump Valve
  75
- Pressure Switch
  75
  - Pressure Switch Adjustment
    75
  - Timer Adjustment
    76
- Tailgate Lock Valve
  78
- Service Hoist (Optional)
  79
- Arms down Work Section
  80
- Arms down Deceleration Valve (Optional)
  80
- Main System Pressure Adjustment
  82
  - Commercial Front Loader
    82
- Hydraulic Hose
  83
- Hydraulic System Schematics
  84
Packer Maintenance
88

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Trucks Utility Vehicle

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Wittke StarLight Manuals

Wittke StarLight Maintenance Manual (171 pages)

Table of Contents

Table of Contents

Introduction

Safety

Lubrication

Preventive Maintenance

Electrical System

Pneumatic System

Hydraulic System

Packer Maintenance

Multiplexing

Wittke StarLight Operator's Manual (108 pages)

Table of Contents

Table of Contents

Introduction

Safety

Controls and Indicators

Operating the WITTKE

Wittke StarLight Maintenance Manual (95 pages)

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