Teledyne 100E Manuals

Manuals and User Guides for Teledyne 100E. We have 3 Teledyne 100E manuals available for free PDF download: Instruction Manual, Training Manual

Teledyne 100E Instruction Manual (308 pages)

UV FLUORESCENCE SO2 ANALYZER

Brand: Teledyne | Category: Measuring Instruments | Size: 7 MB

Safety Messages
3
Table of Contents
5
M100E Documentation
15
Using this Manual
15
Specifications, Approvals and Warranty
19
Specifications
19
Table 2-1: Model 100E Basic Unit Specifications
19
EPA Equivalency Designation
20
CE Mark Compliance
21
Warranty
21
Getting Started
23
Unpacking and Initial Setup
23
Electrical Connections
24
Figure 3-1: Rear Panel Layout
24
Connecting the Analog Outputs
25
Figure 3-2: Analog Output Connector
25
Table 3-1: Analog Output Pin Outs
25
Voltage Output
25
Connecting the Status Outputs
26
Figure 3-3: Status Output Connector
26
Table 3-2: Status Output Signals
26
Connecting the Control Inputs
27
Figure 3-4: Control Input Connector
27
Table 3-3: Control Input Signals
27
Status Definition
27
Connecting the Serial Ports
28
Connecting to a LAN or the Internet
28
Connecting to a Multidrop Network
28
Pneumatic Connections
29
Table 3-4: Inlet / Outlet Connector Nomenclature
29
Re Ar Panel Label
29
Calibration Gases
30
Figure 3-5: Internal Pneumatic Diagram of the M100E Standard Configuration
30
Pneumatic Connections to M100E Basic Configuration
31
Figure 3-6: Pneumatic Connections-Basic Configuration-Using Gas Dilution Calibrator
31
Figure 3-7: Pneumatic Connections-Basic Configuration-Using Bottled Span Gas
31
Connections with Internal Valve Options Installed
33
Figure 3-8: Basic Pneumatic Connections for Units with Valve Options
33
Figure 3-9: M100E Layout (Basic Unit - no Valve Options)
34
Initial Operation
35
Startup
35
Warm-Up
36
Warning Messages
36
Figure 3-10: Front Panel Layout
36
Table 3-5: NIST-Srm's Available for Traceability of so Table 3-6: Front Panel Display During System Warm-Up
36
Table 3-7: Possible Warning Messages at Start-Up
37
Functional Check
38
Initial Calibration
39
Basic Calibration Procedure
39
Interferences for so Measurements
41
Frequently Asked Questions & Glossary
43
Faq's
43
Glossary
44
Optional Hardware and Software
47
Rack Mount Kits (Options 20A, 20B & 21)
47
Current Loop Analog Outputs (Option 41)
47
Figure 5-1: Current Loop Option Installed on the Motherboard
47
Converting Current Loop Analog Outputs to Standard Voltage Outputs
48
Particulate Filter Kit (Option 42A)
48
Calibration Valves Options
49
Zero/Span Valves (Option 50)
49
Figure 5-2: Pneumatic Diagram of the M100E with Z/S Option Installed
49
Table 5-1: Zero/Span Valve Operating States
49
Internal Zero/Span Gas Generator (Option 51)
50
Figure 5-3: Pneumatic Diagram of the M100E with IZS Options Installed
50
Table 5-2: IZS Valve Operating States
51
IZS Permeation Tubes (Options 53, 55 & 57)
52
Zero Air Scrubber Maintenance Kit (Option 43)
52
Communication Options
52
RS232 Modem Cable (Option 60)
52
Multidrop (Option 62)
53
Ethernet (Option 63)
53
Figure 5-4: M100E Multidrop Card
53
Additional Manuals
54
Printed Manuals (Option 70)
54
Figure 5-5: M100E Ethernet Card
54
Figure 5-6: M100E Rear Panel with Ethernet Installed
54
Manual on CD (Part Number 045150200)
55
Extended Warranty (Options 92 & 93)
55
Special Software Features
55
Maintenance Mode Switch
55
Second Language Switch
56
Dilution Ratio Option
56
Operating Instructions
57
Overview of Operating Modes
57
Figure 6-1: Front Panel Display
57
Mode Field
57
Sample Mode
58
Test Functions
58
Table 6-1: Analyzer Operating Modes
58
Table 6-2: Test Functions Defined
59
Figure 6-2 Viewing M100E TEST Functions
60
Warning Messages
61
Figure 6-3 Viewing and Clearing M100E WARNING Messages
61
Table 6-3: List of Warning Messages
61
Calibration Mode
62
Calibration Functions
62
SETUP - PASS: Calibration Password Security
63
Setup Mode
64
Table 6-4: Primary Setup Mode Features and Functions
64
Table 6-5: Secondary Setup Mode Features and Functions
64
Setup Mode Password Security
65
Setup - Cfg: Viewing the Analyzer'sconfiguration Information
65
SETUP - CLK: Setting the Internal Time-Of-Day Clock
66
Primary Setup Menu
67
SETUP - RNGE: Analog Output Reporting Range Configuration
68
Available Analog Output Signals
68
Figure 6-4: Analog Output Connector Key
68
Physical Range Versus Analog Output Reporting Ranges
69
Reporting Range Modes
70
Single Range Mode (SNGL)
71
Dual Range Mode (DUAL)
72
Auto Range Mode (AUTO)
73
Range Units
74
Dilution Ratio
75
SETUP - VARS: Using the Internal Variables
76
Table 6-6: Variable Names (VARS) Revision C.3
76
SETUP - DIAG: Using the Diagnostics Functions
78
Table 6-7: M100E Diagnostic (DIAG) Functions
78
Accessing the Diagnostic Features
79
Signal I/O
80
Analog Output Step Test
81
Analog I/O Configuration
82
Table 6-8: DIAG - Analog I/O Functions
82
Table 6-9: Analog Output Voltage Ranges
82
Minimum Output
82
Maximum Output
82
Table 6-10: Analog Output Current Loop Range
83
Table 6-11: Analog Output Pin Assignments
83
Analog Output Signal Type and Range Span Selection
84
Analog Output Calibration Mode
85
Manual Analog Output Calibration and Voltage Adjustment
87
Figure 6-5: Setup for Calibrating Analog Outputs
87
Table 6-12: Voltage Tolerances for Analog Output Calibration
87
Analog Output Offset Adjustment
89
Current Loop Output Adjustment
90
Figure 6-6: Setup for Calibrating Current Outputs
90
Configuration Menu
91
Table 6-13: Current Loop Output Calibration with Resistor
91
AIN Calibration
92
Optic Test
93
Electrical Test
94
Lamp Calibration
95
Pressure Calibration
96
Flow Calibration
97
Test Channel Output
98
Table 6-14: Test Parameters Available for Analog Output A3
98
Setup - Comm: Setting up the Analyser'scommunication Ports
99
Analyzer ID
99
COM Port Default Settings
100
Parity: None
100
COM Port Cable Connections
100
Figure 6-7: Back Panel Connector Pin-Outs for COM1 & COM2 in RS-232 Mode
100
Configuration of COM2
101
Figure 6-8: CPU Connector Pin-Outs for COM1 & COM2 in RS-232 Mode
101
Figure 6-9: CPU Card Locations of RS-232/486 Switches, Connectors and Jumpers
102
DTE and DCE Communication
103
Figure 6-10: Back Panel Connector Pin-Outs for COM2 in RS-485 Mode
103
Figure 6-11: CPU Connector Pin-Outs for COM2 in RS-485 Mode
103
Ethernet Card Configuration
104
Ethernet Card COM2 Communication Modes and Baud Rate
104
Configuring the Ethernet Interface Option Using DHCP
104
Table 6-15: Ethernet Status Indicators
104
Table 6-16: Lan/Internet Configuration Properties
105
Subnet Mask
105
Communications Menu
106
Manually Configuring the Network IP Addresses
107
Changing the Analyzer's HOSTNAME
109
Table 6-17: Internet Configuration Keypad Functions
109
Multidrop RS-232 Set up
110
Figure 6-12: Location of JP2 on RS232-Multidrop PCA (Option 62)
110
Figure 6-13: RS232-Multidrop PCA Host/Analyzer Interconnect Diagram
111
COM Port Communication Modes
112
Table 6-18: COMM Port Communication Modes
112
COM Port Baud Rate
114
COM Port Testing
115
Using the Data Acquisition System (Idas)
116
Table 6-19: Front Panel LED Status Indicators for Idas
116
Led State
116
Idas Structure
117
Idas Channels
117
Table 6-20: Idas Data Channel Properties
117
Idas Parameters
118
Idas Triggering Events
118
Table 6-21: Idas Data Parameter Functions
118
Default Idas Channels
119
Figure 6-14: Default Idas Channels Setup
120
Viewing Idas Data and Settings
121
Editing Idas Data Channels
122
Trigger Events
123
Editing Idas Parameters
124
Sample Period and Report Period
125
Number of Records
128
Report Function
129
Compact Report
129
Starting Date
129
Disabling/Enabling Data Channels
130
HOLDOFF Feature
131
Remote Idas Configuration
132
Figure 6-15: Sample APICOM User Interface for Configuring the Idas
132
Figure 6-16: Idas Configuration through a Terminal Emulation Program
133
Remote Operation of the Analyzer
134
Remote Operation Using the External Digital I/O
134
Status Outputs
134
Figure 6-17: Status Output Connector
134
Control Inputs
135
Table 6-22: Status Output Pin Assignments
135
Table 6-23: Control Input Pin Assignments
135
Figure 6-18: Control Inputs with Local 5 V Power Supply
136
VDC Power
136
Figure 6-19: Control Inputs with External 5 V Power Supply
136
Remote Operation Using the External Serial I/O
137
Terminal Operating Modes
137
Help Commands in Terminal Mode
137
Table 6-24: Terminal Mode Software Commands
137
Command Syntax
138
Data Types
138
Table 6-25: Command Types
138
Status Reporting
139
Remote Access by Modem
140
COM Port Password Security
141
Security Mode
141
APICOM Remote Control Program
142
Additional Communications Documentation
143
Figure 6-20: APICOM Remote Control Program Interface
143
Table 6-26: Serial Interface Documents
143
Using the M100E with a Hessen Protocol Network
144
General Overview of Hessen Protocol
144
Hessen COMM Port Configuration
144
Table 6-27: RS-232 Communication Parameters for Hessen Protocol
144
Activating Hessen Protocol
145
Selecting a Hessen Protocol Type
145
Setting the Hessen Protocol Response Mode
146
Mode Description
146
Hessen Protocol Gas ID
146
Table 6-28: M100E Hessen Protocol Response Modes
146
Setting Hessen Protocol Status Flags
147
Table 6-29: Default Hessen Status Bit Assignments
147
Warning Flags
147
Instrument ID Code
149
Calibration Procedures
151
Calibration Preparations
151
Required Equipment, Supplies, and Expendables
151
Zero Air
151
Calibration Gas Standards & Traceability
152
Permeation Tubes
152
Calibration Gas
152
Data Recording Devices
152
Table 7-1: NIST-Srm's Available for Traceability of SO2 Calibration Gases
152
Manual Calibration
153
Figure 7-1: Setup for Manual Calibration Without Z/S Valve or IZS Option
153
Manual Calibration Checks
155
Manual Calibration with Zero/Span Valves
156
Figure 7-2: Setup for Manual Calibration with Z/S Valve Option Installed
156
SAMPLE Gas
156
Manual Calibration with IZS Option
158
Manual Calibration Checks with Izs or Zero/Span Valves
159
Figure 7-3: Setup for Manual Calibration Check with Z/S Valve or IZS Option
159
Manual Calibration in DUAL or AUTO Reporting Range Modes
161
Calibration with Remote Contact Closures
161
Automatic Calibration (Autocal)
162
Table 7-2: Autocal Modes
162
Table 7-3: Autocal Attribute Setup Parameters
162
Table 7-4: Example Auto-Cal Sequence
163
Calibration Quality
165
Table 7-5: Calibration Data Quality Evaluation
165
Epa Protocol Calibration
167
Calibration Requirements
167
Calibration of Equipment
167
Table 8-1: Activity Matrix for Calibration Equipment & Supplies
168
Table 8-2: Activity Matrix for Calibration Procedure
168
Data Recording Device
169
Recommended Standards for Establishing Traceability
169
EPA Calibration Using Permeation Tubes
169
Calibration Frequency
169
Record Keeping
170
Summary of Quality Assurance Checks
170
Table 8-3: Activity Matrix for Quality Assurance Checks
170
Level 1 Calibrations Versus Level 2 Checks
171
Table 8-4: Definition of Level 1 and Level 2 Zero and Span Checks
171
ZERO and SPAN Checks
172
Zero/Span Check Procedures
172
Precisions Calibration Procedures and Checks
173
Precision Calibration
173
Precision Check
173
Dynamic Multipoint Span Calibration
174
Special Calibration Requirements for Dual Range or Auto Range
175
References
175
Instrument Maintenance
177
Maintenance Schedule
178
Table 9-1: M100E Preventive Maintenance Schedule
178
Predictive Diagnostics
179
Table 9-2: Predictive Uses for Test Functions
179
Maintenance Procedures
180
Changing the Sample Particulate Filter
180
Figure 9-1: Sample Particulate Filter Assembly
180
Changing the IZS Permeation Tube
181
Changing the External Zero Air Scrubber
181
Changing Critical Flow Orifices
182
Figure 9-2: Critical Flow Orifice Assembly
182
Checking for Light Leaks
183
Theory of Operation
185
Measurement Principle
185
SO Ultraviolet Fluorescence
185
Figure 10-1: UV Absorption
186
The UV Light Path
188
UV Source Lamp
188
Figure 10-2: UV Light Path
188
The Reference Detector
189
The PMT
189
UV Lamp Shutter & PMT Offset
189
Figure 10-3: Source UV Lamp Construction
189
Optical Filters
190
Figure 10-4: Excitation Lamp UV Spectrum Before/After Filtration
190
Optical Lenses
191
Figure 10-5: PMT Optical Filter Bandwidth
191
Figure 10-6: Effects of Focusing Source UV in Sample Chamber
191
Measurement Interferences
192
Direct Interference
192
UV Absorption by Ozone
192
Dilution
193
Third Body Quenching
193
Light Pollution
193
Pneumatic Operation
194
Sample Gas Flow
194
Figure 10-7: M100 Gas Flow and Location of Critical Flow Orifice
194
Flow Rate Control
195
Critical Flow Orifice
195
Figure 10-8: Flow Control Assembly & Critical Flow Orifice
195
Sample Particulate Filter
196
Hydrocarbon Scrubber (Kicker)
196
Figure 10-9: M100E Hydrocarbon Scrubber (Kicker)
196
Pneumatic Sensors
197
Sample Pressure Sensor
197
Sample Flow Sensor
197
Electronic Operation
198
Figure 10-10: M100E Electronic Block Diagram
198
Cpu
200
Disk on Chip
200
Figure 10-11: M100E CPU Board
200
Flash Chip
201
Sensor Module
201
Figure 10-12: M100E Sensor Module
201
Sample Chamber
202
Sample Chamber Heating Circuit
202
Figure 10-13: M100E Sample Chamber
202
Photo Multiplier Tube (PMT)
203
Figure 10-14: PMT Housing Assembly
203
Figure 10-15: Basic PMT Design
204
PMT Cooling System
205
Thermoelectric Cooler (TEC)
205
TEC Control Board
205
Figure 10-16: PMT Cooling System
205
PMT Preamplifier
206
Figure 10-17: PMT Preamp Block Diagram
206
Pneumatic Sensor Board
207
Relay Board
207
Heater Control
207
Valve Control
207
Status Leds & Watch Dog Circuitry
208
Figure 10-18: Relay Board Status LED Locations
208
Table 10-1: Relay Board Status Led's
208
Motherboard
209
A to D Conversion
209
Sensor Inputs
209
Thermistor Interface
210
Analog Outputs
210
External Digital I/O
211
I 2 C da Ta Bus
211
Power up Circuit
211
Power Supply/ Circuit Breaker
212
Figure 10-19: Power Distribution Block Diagram
212
Communications Interface
213
Figure 10-20: Interface Block Diagram
213
Front Panel Interface
214
Analyzer Status Led's
214
Keyboard
214
Figure 10-21: M100E Front Panel Layout
214
Table 10-2: Front Panel Status Led's
214
Display
215
Keyboard/Display Interface Electronics
215
Figure 10-22: Keyboard and Display Interface Block Diagram
215
Software Operation
218
Adaptive Filter
218
Figure 10-23: Basic Software Operation
218
Calibration - Slope and Offset
219
Temperature and Pressure Compensation (TPC) Feature
219
Internal Data Acquisition System (Idas)
220
Troubleshooting & Repair
221
General Troubleshooting
221
Warning Messages
222
Figure 11-1: Viewing and Clearing Warning Messages
222
Table 11-1: Warning Messages - Indicated Failures
223
Fault Diagnosis with Test Functions
224
Table 11-2: Test Functions - Possible Causes for Out-Of-Range Values
225
Using the Diagnostic Signal I/O Functions
226
Figure 11-2: Example of Signal I/O Function
226
Status Leds
227
Motherboard Status Indicator (Watchdog)
227
CPU Status Indicator
227
Figure 11-3: CPU Status Indicator
227
Relay Board Status Leds
228
Table 11-3: Relay Board Status Leds
228
Gas Flow Problems
229
Zero or Low Sample Flow
229
High Flow
229
Calibration Problems
230
Negative Concentrations
230
No Response
230
Unstable Zero and Span
231
Inability to Span - no SPAN Key
231
Inability to Zero - no ZERO Key
231
Non-Linear Response
232
Discrepancy between Analog Output and Display
232
Other Performance Problems
233
Excessive Noise
233
Slow Response
233
The Analyzer Doesn't Appear on the LAN or Internet
233
Subsystem Checkout
235
Detailed Pressure Leak Check
235
Performing a Sample Flow Check
236
Hydrocarbon Scrubber (Kicker)
236
Checking the Scrubber for Leaks
236
Figure 11-4: Simple Leak Check Fixture
236
Checking the Scrubber's Efficiency
237
Figure 11-5: Hydrocarbon Scrubber Leach Check Set up
237
AC Power Configuration
238
DC Power Supply
239
Figure 11-6: Location of Relay Board Power Configuration Jumper
239
Table 11-4: DC Power Test Point and Wiring Color Code
239
Table 11-5: DC Power Supply Acceptable Levels
239
I 1 C Bus
240
Keyboard / Display Interface
240
Relay Board
241
Motherboard
241
A/D Functions
241
Table 11-6: Relay Board Control Devices
241
Analog Output Voltages
242
Status Outputs
242
Table 11-7: Analog Output Test Function - Nominal Values
242
Table 11-8: Status Outputs Check Pin out
242
Control Inputs
243
Cpu
243
Communication
244
General RS-232 Troubleshooting
244
Modem or Terminal Operation
244
Shutter System
245
PMT Sensor
245
PMT Preamplifier Board
245
PMT Temperature Control PCA
246
TEC Control Test Points
246
High Voltage Power Supply
246
Pneumatic Sensor Assembly
247
Sample Pressure
247
Table 11-9: Example of HVPS Power Supply Outputs
247
IZS Option
248
Box Temperature
248
PMT Temperature
248
Repair Procedures
249
Disk-On-Chip Replacement
249
Flash Chip Replacement or Upgrade
250
Sensor Module Repair & Cleaning
250
Figure 11-7: Sensor Module Wiring and Pneumatic Fittings
250
Removing and Reinstalling the Sensor Module
251
Cleaning the Sample Chamber
252
Figure 11-8: Sensor Module Mounting Screws
252
Figure 11-9: Sample Chamber Mounting Bracket
253
Cleaning the PMT Lens & PMT Filter
254
Figure 11-10: Hex Screw between Lens Housing and Sample Chamber
254
Figure 11-11: UV Lens Housing / Filter Housing
254
Figure 11-12: PMT UV Filter Housing Disassembled
255
Replacing the UV Filter/Lens
256
Figure 11-13: Disassembling the Shutter Assembly
256
Adjusting the UV Lamp (Peaking the Lamp)
257
Figure 11-14: Shutter Assembly - Exploded View
257
Figure 11-15: Location of UV Reference Detector Potentiometer
258
Table 11-10: Example of HVPS Power Supply Outputs
258

Teledyne 100E Instruction Manual (258 pages)

UV FLUORESCENCE SO2 ANALYZER

Brand: Teledyne | Category: Measuring Instruments | Size: 3 MB

Table of Contents

5
List of Figures

13
- M100E Documentation
  17
- Using this Manual
  18
- Specifications
  21
- Specifications, Approvals and Warranty
  21
- Table 2-1: Model 100E Basic Unit Specifications
  21
- EPA Equivalency Designation
  22
- Warranty
  23
- Getting Started
  27
- Unpacking and Initial Setup
  27
- Figure 3-1: Location of Shipping Screws
  28
- Electrical Connections
  29
- Figure 3-2: Rear Panel Layout
  29
- Connecting the Analog Outputs
  30
- Figure 3-3: Analog Output Connector
  30
- Table 3-1: Analog Output Pin Outs
  30
- Connecting the Status Outputs
  31
- Figure 3-4: Status Output Connector
  31
- Table 3-2: Status Output Signals
  31
- Connecting the Control Inputs
  32
- Figure 3-5: Control Input Connector
  32
- Table 3-3: Control Input Signals
  32
- Connecting the Serial Ports
  33
- Pneumatic Connections
  33
- Table 3-4: Inlet / Outlet Connector Nomenclature
  33
- Figure 3-6: Basic Pneumatic Connections for Units Without Valve Options
  35
- Figure 3-7: Basic Pneumatic Connections for Units with Valve Options
  36
- Figure 3-8: M100E Layout (Basic Unit - no Valve Options)
  37
- Initial Operation
  37
- Startup
  38
- Figure 3-9: Front Panel Layout
  39
- Table 3-5: NIST-Srm's Available for Traceability of so Table 3-6: Front Panel Display During System Warm-Up
  39
- Warm-Up
  39
- Table 3-7: Possible Warning Messages at Start-Up
  40
- Warning Messages
  40
- Functional Check
  41
- Figure 3-10: Pneumatic Diagram of the M100E Standard Configuration
  42
- Basic Calibration Procedure
  43
- Initial Calibration
  43
- Interferences for so Measurements
  45
- Faq's
  47
- Frequently Asked Questions & Glossary
  47
- Glossary
  48
- Current Loop Analog Outputs (Option 41)
  49
- Figure 5-1: Current Loop Option Installed on the Motherboard
  49
- Optional Hardware and Software
  49
- Rack Mount Kits (Options 20A, 20B & 21)
  49
- Calibration Valves Options
  50
- Figure 5-2: Pneumatic Diagram of the M100E with Z/S Option Installed
  50
- Particulate Filter Kit (Option 42A)
  50
- Zero/Span Valves (Option 50)
  50
- Internal Zero/Span Gas Generator (Option 51)
  51
- Table 5-1: Zero/Span Valve Operating States
  51
- Table 5-2: IZS Valve Operating States
  51
- Figure 5-3: Pneumatic Diagram of the M100E with IZS Options Installed
  52
- IZS Permeation Tubes (Options 53, 55 & 57)
  53
- Communication Options
  54
- Ethernet (Option 63)
  54
- Multidrop (Option 62)
  54
- RS232 Modem Cable (Option 60)
  54
- Zero Air Scrubber Maintenance Kit (Option 43)
  54
- Additional Manuals
  55
- Figure 5-4: M100E Ethernet Card and Rear Panel with Ethernet Installed
  55
- Manual on CD (Part Number 045150200)
  55
- Printed Manuals (Option 70)
  55
- Extended Warranty (Options 92 & 93)
  56
- Operating Instructions
  57
- Overview of Operating Modes
  57
- Table 6-1: Analyzer Operating Modes
  57
- Sample Mode
  58
- Test Functions
  58
- Table 6-2: Test Functions Defined
  59
- Table 6-3: List of Warning Messages
  60
- Warning Messages
  60
- Calibration Functions
  61
- Calibration Mode
  61
- Setup Mode
  61
- Password (PASS)
  62
- Table 6-4: Password Levels
  62
- Configuration Information (CFG)
  63
- Clock (CLK)
  64
- Figure 6-1: Analog Output Connector Key
  65
- Setup - Analog Output Reporting Range Configuration (RNGE)
  65
- Physical Range Versus Analog Output Reporting Ranges
  66
- Reporting Range Modes
  67
- Dual Range Mode
  68
- Single Range Mode (SNGL)
  68
- Auto Range Mode (AUTO)
  69
- Range Units
  71
- Dilution Ratio
  72
- Setup - Internal Variables (VARS)
  73
- Table 6-5: Variable Names (VARS) Revision B.3
  73
- Setup - Diagnostics (DIAG)
  75
- Table 6-6: M100E Diagnostic (DIAG) Functions
  75
- Accessing the Diagnostic Features
  76
- Signal I/O
  76
- Analog Output Step Test
  77
- Analog I/O Configuration
  78
- Table 6-7: DIAG - Analog I/O Functions
  78
- Table 6-8: Analog Output Voltage Ranges
  78
- Table 6-10: Analog Output Pin Assignments
  79
- Table 6-9: Analog Output Current Loop Range
  79
- Analog Output Calibration Mode
  80
- Analog Output Signal Type and Range Span Selection
  80
- Manual Analog Output Calibration
  82
- Table 6-11: Voltage Tolerances for Analog Output Calibration
  82
- Figure 6-2: Setup for Calibrating Analog Outputs
  83
- Analog Output Offset Adjustment
  84
- Current Loop Output Adjustment
  84
- Figure 6-3: Setup for Calibrating Current Outputs
  85
- AIN Calibration
  86
- Table 6-12: Current Loop Output Calibration with Resistor
  86
- Optic Test
  87
- Electrical Test
  88
- Lamp Calibration
  88
- Pressure Calibration
  89
- Flow Calibration
  90
- Table 6-13: Test Parameters Available for Analog Output A4
  91
- Test Channel Output
  91
- Digital Inputs and Outputs
  92
- Figure 6-4: Status Output Connector
  92
- Status Outputs
  92
- Control Inputs
  93
- Table 6-14: Status Output Pin Assignments
  93
- Table 6-15: Control Input Pin Assignments
  93
- Figure 6-5: Control Inputs with Local 5 V Power Supply
  94
- Figure 6-6: Control Inputs with External 5 V Power Supply
  94
- Analyzer ID
  95
- Setup - Communication Ports (COMM)
  95
- COM Port Cable Connections
  96
- COM Port Default Settings
  96
- COM2 Configuration
  97
- DTE and DCE Communication
  97
- Table 6-16: COM1 and COM2 DB-9 Pin Assignments
  97
- COM Port Communication Modes
  98
- Table 6-17: COMM Port Communication Modes
  98
- COM Port Baud Rate
  100
- COM Port Testing
  101
- Ethernet Card Configuration
  101
- Table 6-18: Ethernet Status Indicators
  101
- Using the Data Acquisition System (Idas)
  104
- Idas Channels
  105
- Idas Structure
  105
- Table 6-19: Front Panel LED Status Indicators for Idas
  105
- Idas Parameters
  106
- Table 6-20: Idas Data Channel Properties
  106
- Default Idas Channels
  107
- Idas Triggering Events
  107
- Table 6-21: Idas Data Parameter Functions
  107
- Figure 6-7: Default Idas Channels Setup
  108
- Viewing Idas Data and Settings
  109
- Editing Idas Data Channels
  110
- Trigger Events
  111
- Editing Idas Parameters
  112
- Sample Period and Report Period
  113
- Number of Records
  115
- Compact Report
  117
- Disabling/Enabling Data Channels
  117
- Report Function
  117
- Starting Date
  117
- HOLDOFF Feature
  118
- Figure 6-8: APICOM User Interface for Configuring the Idas
  119
- Remote Idas Configuration
  119
- Figure 6-9: Idas Configuration through a Terminal Emulation Program
  120
- Basic Operation
  121
- Command Syntax
  121
- Help Commands in Terminal Mode
  121
- Remote Operation of the Analyzer
  121
- Table 6-22: Terminal Mode Software Commands
  121
- Terminal Operating Modes
  121
- Data Types
  122
- Table 6-23: Command Types
  122
- Status Reporting
  123
- Remote Access by Modem
  124
- COM Port Password Security
  125
- APICOM Remote Control Program
  126
- Figure 6-10: APICOM Remote Control Program Interface
  126
- Additional Communications Documentation
  127
- Table 6-24: Serial Interface Documents
  127
- Calibration Preparations
  129
- Calibration Procedures
  129
- Gas Standards
  129
- Required Equipment, Supplies, and Expendables
  129
- Zero Air
  129
- Calibration Gas Traceability
  130
- Data Recording Devices
  130
- Permeation Tubes
  130
- Figure 7-1: Setup for Manual Calibration Without Z/S Valve or IZS Option
  131
- Manual Calibration
  131
- Manual Calibration Checks
  134
- Figure 7-2: Setup for Manual Calibration with Z/S Valve Option Installed
  135
- Manual Calibration with Zero/Span Valves
  135
- Manual Calibration with IZS Option
  137
- Figure 7-3: Setup for Manual Calibration Check with Z/S Valve or IZS Option
  138
- Manual Calibration Checks with IZS or Zero/Span Valves
  138
- Calibration with Remote Contact Closures
  140
- Manual Calibration in DUAL or AUTO Reporting Range Modes
  140
- Automatic Calibration (Autocal)
  141
- Table 7-2: Autocal Modes
  141
- Table 7-3: Autocal Attribute Setup Parameters
  141
- Table 7-4: Example Auto-Cal Sequence
  142
- Calibration Quality
  144
- Table 7-5: Calibration Data Quality Evaluation
  144
- Calibration of Equipment
  145
- Calibration Requirements
  145
- Epa Protocol Calibration
  145
- Table 8-1: Activity Matrix for Calibration Equipment & Supplies
  146
- Data Recording Device
  147
- Recommended Standards for Establishing Traceability
  147
- Table 8-2: Activity Matrix for Calibration Procedure
  147
- Calibration Frequency
  148
- EPA Calibration Using Permeation Tubes
  148
- Record Keeping
  148
- Level 1 Calibrations Versus Level 2 Checks
  149
- Summary of Quality Assurance Checks
  149
- Table 8-3: Activity Matrix
  149
- Table 8-4: Definition of Level 1 and Level 2 Zero and Span Checks
  150
- ZERO and SPAN Checks
  150
- Precisions Calibration Procedures and Checks
  152
- Zero/Span Check Procedures
  152
- Dynamic Multipoint Span Calibration
  153
- Precision Calibration
  153
- Precision Check
  153
- References
  154
- Special Calibration Requirements for Dual Range or Auto Range
  154
- Instrument Maintenance
  157
- Maintenance Schedule
  158
- Table 9-1: M100E Preventive Maintenance Schedule
  158
- Changing the Sample Particulate Filter
  159
- Maintenance Procedures
  159
- Predictive Diagnostics
  159
- Table 9-2: Predictive Uses for Test Functions
  159
- Figure 9-1: Sample Particulate Filter Assembly
  160
- Changing the External Zero Air Scrubber
  161
- Changing the IZS Permeation Tube
  161
- Figure 9-2: Zero Air Scrubber Assembly
  162
- Cleaning the Sample Chamber
  163
- Checking for Light Leaks
  164
- Cleaning or Changing Critical Flow Orifices
  164
- Measurement Principle
  165
- SO Ultraviolet Fluorescence
  165
- Theory of Operation
  165
- Figure 10-1: UV Absorption
  166
- Figure 10-2: UV Light Path
  168
- The UV Light Path
  168
- UV Source Lamp
  168
- Figure 10-3: Source UV Lamp Construction
  169
- Optical Filters
  169
- The PMT
  169
- The Reference Detector
  169
- Figure 10-4: Excitation Lamp UV Spectrum Before/After Filtration
  170
- Figure 10-5: PMT Optical Filter Bandwidth
  171
- Figure 10-6: Effects of Focusing Source UV in Sample Chamber
  171
- Optical Lenses
  171
- Direct Interference
  172
- Measurement Interferences
  172
- UV Absorption by Ozone
  172
- Dilution
  173
- Light Pollution
  173
- Third Body Quenching
  173
- Figure 10-7: M100 Gas Flow and Location of Critical Flow Orifice
  174
- Pneumatic Operation
  174
- Sample Gas Flow
  174
- Critical Flow Orifice
  175
- Figure 10-8: Flow Control Assembly & Critical Flow Orifice
  175
- Flow Rate Control
  175
- Figure 10-9: M100E Hydrocarbon Scrubber (Kicker)
  176
- Hydrocarbon Scrubber (Kicker)
  176
- Sample Particulate Filter
  176
- Pneumatic Sensors
  177
- Sample Flow Sensor
  177
- Sample Pressure Sensor
  177
- Electronic Operation
  178
- Figure 10-10: M100E Electronic Block Diagram
  178
- Cpu
  179
- Disk on Chip
  180
- Figure 10-11: M100E CPU Board
  180
- Flash Chip
  180
- Figure 10-12: M100E Sample Chamber
  181
- Sample Chamber Heating Circuit
  181
- Sensor Module & Sample Chamber
  181
- Figure 10-13: PMT Assembly
  182
- Photo Multiplier Tube (PMT)
  182
- Figure 10-14: Basic PMT Design
  183
- PMT Cooling System
  183
- Thermoelectric Cooler (TEC)
  183
- Figure 10-15: PMT Cooling System
  184
- PMT Preamplifier
  184
- TEC Control Board
  184
- Figure 10-16: PMT Preamp Block Diagram
  185
- Pneumatic Sensor Board
  185
- Heater Control
  186
- Relay Board
  186
- Valve Control
  186
- Figure 10-17: Relay Board Status LED Locations
  187
- Status Leds & Watch Dog Circuitry
  187
- Table 10-1: Relay Board Status Led's
  187
- A to D Conversion
  188
- Motherboard
  188
- Sensor Inputs
  188
- Analog Outputs
  189
- Thermistor Interface
  189
- External Digital I/O
  190
- I C Data Bus
  190
- Power Supply/ Circuit Breaker
  190
- Power up Circuit
  190
- Figure 10-18: Power Distribution Block Diagram
  191
- Communications Interface
  192
- Figure 10-19: Interface Block Diagram
  192
- Analyzer Status Led's
  193
- Figure 10-20: M100E Front Panel Layout
  193
- Front Panel Interface
  193
- Keyboard
  193
- Table 10-2: Front Panel Status Led's
  193
- Display
  194
- Figure 10-21: Keyboard and Display Interface Block Diagram
  194
- Keyboard/Display Interface Electronics
  194
- Adaptive Filter
  196
- Figure 10-22: Basic Software Operation
  196
- Software Operation
  196
- Calibration - Slope and Offset
  197
- Temperature and Pressure Compensation (TPC) Feature
  197
- Internal Data Acquisition System (Idas)
  198
- General Troubleshooting
  199
- Troubleshooting & Repair
  199
- Warning Messages
  200
- Fault Diagnosis with Test Functions
  201
- Figure 11-1: Viewing and Clearing Warning Messages
  201
- Table 11-1: Test Functions - Possible Causes for Out-Of-Range Values
  201
- Using the Diagnostic Signal I/O Function
  201
- Figure 11-2: Example of Signal I/O Function
  202
- CPU Status Indicator
  203
- Figure 11-3: CPU Status Indicator
  203
- Motherboard Status Indicator (Watchdog)
  203
- Relay Board Status Leds
  203
- Status Leds
  203
- Gas Flow Problems
  205
- Table 11-2: Relay Board Status Leds
  205
- High Flow
  206
- Sample Flow
  206
- Zero or Low Flow
  206
- Calibration Problems
  207
- Negative Concentrations
  207
- No Response
  207
- Inability to Span - no SPAN Key
  208
- Inability to Zero - no ZERO Key
  208
- Unstable Zero and Span
  208
- Discrepancy between Analog Output and Display
  209
- Non-Linear Response
  209
- Excessive Noise
  210
- Other Performance Problems
  210
- Slow Response
  210
- Subsystem Checkout
  210
- Detailed Pressure Leak Check
  211
- Performing a Sample Flow Check
  211
- AC Power Configuration
  212
- DC Power Supply
  212
- I C Bus
  213
- Keyboard / Display Interface
  213
- Table 11-3: DC Power Test Point and Wiring Color Code
  213
- Table 11-4: DC Power Supply Acceptable Levels
  213
- Relay Board
  214
- Table 11-5: Relay Board Control Devices
  214
- A/D Functions
  215
- Analog Output Voltages
  215
- Motherboard
  215
- Table 11-6: Analog Output Test Function - Nominal Values
  215
- Control Inputs
  216
- Status Outputs
  216
- Table 11-7: Status Outputs Check Pin out
  216
- Communication
  217
- Cpu
  217
- General RS-232 Troubleshooting
  217
- Modem or Terminal Operation
  218
- PMT Preamplifier Board
  218
- PMT Sensor
  218
- High Voltage Power Supply
  219
- IZS Option
  219
- Pneumatic Sensor Assembly
  219
- Sample Pressure
  219
- Box Temperature
  220
- PMT Temperature
  220
- Repair Procedures
  220
- Disk-On-Chip Replacement
  221
- Flash Chip Replacement or Upgrade
  221
- PMT Sensor Hardware Calibration
  222
- Figure 11-4: Pre-Amplifier Board Layout
  223
- Figure A-1: Basic Sample Display Menu
  226
- Figure A-2: Sample Display Menu - Units with Z/S Valve or IZS Option Installed
  227
- Figure A-3: Primary Setup Menu (Except Idas)
  228
- Figure A-4: Primary Setup Menu (Idas)
  229
- Figure A-5: Secondary Setup Menu (COMM & VARS)
  230
- Figure A-6: Secondary Setup Menu (DIAG)
  231
- Table A-1: M100E Setup Variables, Revision B.3
  232
- Table A-2: M100E Warning Messages, Revision B.3
  242
- Table A-3: M100E Test Functions, Revision B.3
  243
- Table A-4: M100E Signal I/O Definitions, Revision B.3
  244
- Table A-5: M100E das Trigger Events, Revision B.3
  248
- Table A-6: M100E Idas Functions, Revision B.3
  249
- Table A-7: Terminal Command Designators, Revision B.3
  250
- Table B-1: M100E Spare Parts List
  253
- Table D-1: List of Included Electronic Schematics
  257

Teledyne 100E Training Manual (102 pages)

UV FLUORESCENCE SO2 ANALYZER

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