KTM 250 EXC EU Manuals

Manuals and User Guides for KTM 250 EXC EU. We have 4 KTM 250 EXC EU manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 250 EXC EU Repair Manual (289 pages)

Brand: KTM | Category: Motorcycle | Size: 12.59 MB

Table of Contents
4
Table of Contents 2
4
1 Means of Representation

8
- Symbols Used
  8
- Formats Used
  8
2 Safety Advice

9
- Repair Manual
  9
- Degrees of Risk and Symbols
  9
- Work Rules
  9
3 Important Information

10
- Guarantee, Warranty
  10
- Operating and Auxiliary Substances
  10
- Spare Parts, Accessories
  10
- Figures
  10
4 Serial Numbers

11
- Chassis Number
  11
- Type Label
  11
- Engine Number
  11
- Fork Part Number
  11
- Shock Absorber Part Number
  11
5 Motorcycle

12
6 Fork, Triple Clamp

14
7 Handlebar, Controls

56
8 Frame

59
- Removing the Engine Guard (250/300 SIX DAYS)
  59
- Installing the Engine Guard (250/300 SIX DAYS)
  59
9 Shock Absorber, Swingarm

60
10 Exhaust

83
11 Air Filter

85
12 Fuel Tank, Seat, Trim

87
- Opening the Filler Cap
  87
- Closing the Filler Cap
  87
- Removing the Seat
  87
- Mounting the Seat
  88
- Removing the Fuel Tank
  88
- Installing the Fuel Tank
  89
- Fuel Tap
  90
13 Mask, Fender

91
14 Wheels

93
15 Wiring Harness, Battery

103
- Plug-In Connection, Ignition Timing Map
  103
- Removing the Main Fuse
  103
- Installing the Main Fuse
  103
- Recharging the Battery
  103
- Disconnecting the Negative Cable of the Battery
  104
- Connecting the Negative Cable of the Battery
  105
- Removing the Battery
  105
- Installing the Battery
  106
- Checking the Charging Voltage
  106
- Checking the Closed Current
  106
- Checking the Starter Relay
  107
16 Brake System

108
17 Lighting System, Instruments

119
- Checking the Headlight Setting
  119
- Adjusting the Headlight Range
  119
- Exc Eu/Aus, XC-W
  119
- Speedometer Overview
  119
- Activation and Test
  120
- Setting Kilometers or Miles
  120
- Adjusting the Speedometer Functions
  120
- Setting the Clock
  121
- Activating the Additional Functions
  121
- Setting the Wheel Circumference
  122
- Querying Lap Time
  122
- 250/300 Six Days
  123
- Speedometer Overview
  123
- Activation and Test
  123
- Setting Kilometers or Miles
  123
- Setting the Speedometer Functions
  124
- Setting the Clock
  124
- Setting the Wheel Circumference
  125
- Viewing the Lap Time
  125
18 Engine

126
- Removing the Engine
  126
- Installing the Engine
  130
- Engine Disassembly
  135
- Clamping the Engine into the Engine Work Stand
  135
- Draining the Gear Oil
  135
- Removing the Clutch Push Rod
  135
- Removing the Shift Lever
  135
- Removing the Engine Sprocket
  135
- Removing the Spacer
  136
- Removing the Starter Motor
  136
- Removing the Kick Starter
  137
- Removing the Cylinder Head
  138
- Removing the Cylinder
  138
- Removing the Piston
  139
- Removing the Water Pump Cover
  140
- Removing the Clutch Cover
  140
- Removing the Clutch Discs
  140
- Removing the Clutch Basket
  141
- Removing the Kick Starter Shaft
  142
- Removing the Intermediate Kick Starter Gear
  142
- Removing the Shift Shaft
  143
- Removing the Shift Drum Locating Unit
  143
- Removing the Locking Lever
  143
- Removing the Rotor
  143
- Removing the Reed Valve Housing
  144
- Removing the Left Engine Case Section
  144
- Removing the Shift Rails
  144
- Removing the Shift Drum
  145
- Removing the Shift Forks
  145
- Removing the Transmission Shafts
  145
- Removing the Crankshaft
  145
- Work on Individual Parts
  146
- Work on the Right Section of the Engine Case
  146
- Work on the Left Section of the Engine Case
  147
- Removing the Crankshaft Bearing Inner Race
  147
- Installing the Crankshaft Bearing Inner Race
  148
- Changing the Connecting Rod, Conrod Bearing, and Crank Pin
  148
- Checking the Crankshaft Run-Out at the Bearing Pin
  149
- Checking/Measuring the Cylinder
  149
- Removing the Exhaust Control
  150
- Checking the Exhaust Control
  152
- Installing the Exhaust Control
  152
- Cylinder - Nikasil ® Coating
  154
- Checking/Measuring the Piston
  155
- Checking the Piston Ring End Gap
  156
- Piston/Cylinder - Measuring the Mounting Clearance
  156
- Checking the Reed Valve Housing, Reed Valve, and Intake Flange
  157
- Work on the Clutch Cover
  157
- Checking the Clutch
  161
- Preassembling the Shift Shaft
  162
- Checking the Shift Mechanism
  163
- Disassembling the Main Shaft
  164
- Disassembling the Countershaft
  165
- Checking the Transmission
  165
- Assembling the Main Shaft
  166
- Assembling the Countershaft
  167
- Checking the Kick Starter
  169
- Preassembling the Kick Starter Shaft
  169
- Checking the Electric Starter Drive
  171
- Engine Assembly
  172
- Installing the Crankshaft
  172
- Installing the Transmission Shafts
  172
- Installing the Shift Forks
  173
- Installing the Shift Drum
  173
- Installing the Shift Rails
  173
- Installing the Left Engine Case Section
  173
  - Installing the Reed Valve Housing
    174
  - Installing the Rotor
    174
  - Installing the Locking Lever
    175
  - Installing the Shift Drum Locating Unit
    175
  - Installing the Shift Shaft
    175
  - Installing the Intermediate Kick Starter Gear
    175
  - Installing the Kick Starter Shaft
    175
  - Installing the Clutch Basket
    176
  - Installing the Clutch Discs
    177
  - Installing the Clutch Cover
    178
  - Installing the Water Pump Cover
    179
  - Installing the Piston
    179
  - Installing the Cylinder
    180
  - Checking the X-Distance
    181
  - Adjusting the X-Distance
    182
  - Adjusting the Z-Distance
    182
  - Installing the Cylinder Head
    184
  - Installing the Kick Starter
    184
  - Installing the Starter Motor
    184
  - Installing the Spacer
    186
  - Installing the Engine Sprocket
    186
  - Installing the Shift Lever
    186
  - Installing the Clutch Push Rod
    187
  - Installing the Gear Oil Drain Plug
    187
  - Removing the Engine from the Work Stand
    187

KTM 250 EXC EU Owner's Manual (150 pages)

2014

Brand: KTM | Category: Motorcycle | Size: 3.99 MB

KTM 250 EXC EU Owner's Manual (139 pages)

201 year

Brand: KTM | Category: Motorcycle | Size: 4.41 MB

KTM 250 EXC EU Owner's Manual (136 pages)

2012 Motorcycle

Brand: KTM | Category: Motorcycle | Size: 4.26 MB

KTM Categories

Motorcycle Motorcycle Accessories Offroad Vehicle Engine Bicycle Accessories

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KTM 250 EXC EU Manuals

KTM 250 EXC EU Repair Manual (289 pages)

Table of Contents

1 Means of Representation

2 Safety Advice

3 Important Information

4 Serial Numbers

5 Motorcycle

6 Fork, Triple Clamp

7 Handlebar, Controls

8 Frame

9 Shock Absorber, Swingarm

10 Exhaust

11 Air Filter

12 Fuel Tank, Seat, Trim

13 Mask, Fender

14 Wheels

15 Wiring Harness, Battery

16 Brake System

17 Lighting System, Instruments

18 Engine

KTM 250 EXC EU Owner's Manual (150 pages)

Table of Contents

1 Means of Representation

2 Safety Advice

3 Important Notes

4 View of Vehicle

5 Serial Numbers

6 Controls

7 Speedometer

8 Preparing for Use

9 Riding Instructions

10 Service Schedule

11 Tuning the Chassis

12 Service Work on the Chassis

13 Brake System

14 Wheels, Tires

KTM 250 EXC EU Owner's Manual (139 pages)

Table of Contents

1 Means of Representation

2 Safety Advice

3 Important Notes

4 View of Vehicle

5 Serial Numbers

6 Controls

7 Preparing for Use

8 Riding Instructions

9 Service Schedule

10 Tuning the Chassis

11 Service Work on the Chassis

12 Brake System

13 Wheels, Tires

14 Electrical System

KTM 250 EXC EU Owner's Manual (136 pages)

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