Installing The Fuel Tank - KTM 250 EXC EU Repair Manual

12 FUEL TANK, SEAT, TRIM
12.6

Installing the fuel tank

Danger
Fire hazard Fuel is highly flammable.
–
Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no
fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
–
The fuel in the fuel tank expands when warm and may emerge if overfilled. Follow the instructions on refueling.
Warning
Danger of poisoning Fuel is poisonous and a health hazard.
–
Fuel must not come into contact with the skin, eyes, or clothing. Do not breathe in the fuel vapors. If contact occurs with
the eyes, rinse with water immediately and contact a physician. Immediately clean contaminated areas on the skin with
soap and water. If fuel is swallowed, contact a physician immediately. Change clothing that is contaminated with fuel.
–
Pull both spoilers off of the sides of the radiator bracket
tank.
602721-10
Main work
–
Check the routing of the throttle cable. (
–
Position the fuel tank and fit the two spoilers to the sides of the radiator bracket.
–
Make sure that no cables are trapped or damaged.
602721-01
–
Mount the fuel tank vent hose.
–
Mount and tighten screw
Guideline
Remaining screws, chassis
(All 250/300 EXC models)
–
Position the horn with the horn bracket.
602720-10
–
Mount and tighten screws
Guideline
Remaining screws, chassis
–
Connect the fuel hose.
602742-11
Finishing work
–
Mount the seat. (
p. 55)
with the rubber bushing.
1
M6
with the collar sleeve.
2
M6
p. 86)
87
and lift off the fuel
3
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)