Checking The Kick Starter; Preassembling The Kick Starter Shaft - KTM 250 EXC EU Repair Manual

18 ENGINE

18.4.25 Checking the kick starter

–
Check the gear mesh and bearing of kick starter gear
» If there is damage or wear:
–
Change the kick starter gear.
–
Check the gear mesh and bearing of intermediate kick starter gear
» If there is damage or wear:
–
Change the intermediate kick starter gear.
–
Check the gear mesh and contact surface of kick starter ratchet wheel
» If there is damage or wear:
–
Change the kick starter ratchet wheel.
–
Check the gear mesh and bearing of kick starter shaft
» If there is damage or wear:
–
Change the kick starter shaft.

18.4.26 Preassembling the kick starter shaft

for damage and wear.
1
4
–
Mount washer
303047-10
–
Mount kick starter gear
–
Mount lock ring
303048-10
303010-10
for damage and wear.
2
for damage and wear.
3
for damage and wear.
and bearing .
1 2
with washer
3
.
5
.
4
167