Installing The Lower Triple Clamp - KTM 250 EXC EU Repair Manual

6 FORK, TRIPLE CLAMP
6.1.22

Installing the lower triple clamp

Main work
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the top steering head seal
–
Push on protective ring
500151-10
–
Position the upper triple clamp with the steering.
–
Position the clutch line and wiring harness.
–
Mount screw
602725-11
–
Position the fork legs.
Info
Grooves are milled into the side of the upper end of the fork legs. The sec-
ond milled groove (from the top) must be flush with the top edge of the
upper triple clamp.
Position bleeder screws
B00809-10
–
Tighten screws
Guideline
Screw, bottom triple clamp
602724-10
–
Tighten screw
Guideline
Screw, top steering head
602723-11
p. 270)
.
2
but do not tighten yet.
3
toward the front.
4
.
5
.
3
is correctly positioned.
1
M8 15 Nm
(11.1 lbf ft)
M20x1.5 12 Nm (8.9 lbf ft)
30