Assembling The Cartridge - KTM 250 EXC EU Repair Manual

6 FORK, TRIPLE CLAMP
6.1.18

Assembling the cartridge

Info
The steps are identical for both fork legs.
–
Mount shim stack
Info
Mount the smaller shims below.
–
Mount pistons
Info
The side with the largest inside diameter
200705-10
–
Grease the piston O-ring.
Fork oil (SAE 4) (48601166S1) (
–
Mount washer
–
Mount spring
–
Mount and tighten nut
Guideline
Compression damping fitting nut
Info
The washer
200706-10
–
Secure the nut by locking.
–
Extract the compression damping fitting.
–
Clamp in the piston rod.
Clamping stand (T14016S) (
–
Mount valve
–
Grease the O-ring.
Lubricant (T158) (
–
Mount spring
200715-10
–
Grease tap rebound
Lubricant (T158) (
–
Mount and tighten the tap rebound.
Guideline
Tap rebound
–
Position spring
200718-10
–
Mount shim stack
Info
Mount the smaller shims below.
–
Press the shim stack downward against the spring force.
Info
The shim stack must be pressed downward over the collar.
200719-10
–
Mount piston
.
3
with O-ring .
4 A
p. 268)
.
5
with the tighter coil facing downward.
6
.
7
must have freedom of movement relative to the spring force.
5
p. 279)
of the rebound damping, with the spring and O-ring.
1
p. 270)
.
2
O-ring.
3
p. 270)
M9x1
.
4
.
5
with the piston ring.
6
faces upward.
B
M6x0.5 3 Nm (2.2 lbf ft)
Loctite
18 Nm
(13.3 lbf ft)
23
® 2701™